EP1315182A2 - Enroulement pour un transformateur ou une bobine - Google Patents

Enroulement pour un transformateur ou une bobine Download PDF

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Publication number
EP1315182A2
EP1315182A2 EP02024176A EP02024176A EP1315182A2 EP 1315182 A2 EP1315182 A2 EP 1315182A2 EP 02024176 A EP02024176 A EP 02024176A EP 02024176 A EP02024176 A EP 02024176A EP 1315182 A2 EP1315182 A2 EP 1315182A2
Authority
EP
European Patent Office
Prior art keywords
winding
layer
band
angle
conductor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP02024176A
Other languages
German (de)
English (en)
Other versions
EP1315182B1 (fr
EP1315182A3 (fr
Inventor
Roland Hoffmann
Otto Meinolf
Benjamin Dipl.-Ing. Weber
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ABB Technology AG
Original Assignee
ABB T&D Technology AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ABB T&D Technology AG filed Critical ABB T&D Technology AG
Publication of EP1315182A2 publication Critical patent/EP1315182A2/fr
Publication of EP1315182A3 publication Critical patent/EP1315182A3/fr
Application granted granted Critical
Publication of EP1315182B1 publication Critical patent/EP1315182B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/30Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2847Sheets; Strips
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/4902Electromagnet, transformer or inductor

Definitions

  • the invention relates to a winding for a transformer or a coil with a band-shaped electrical conductors and with at least one band-shaped insulation material layer, which are applied to the electrical conductor or as tape material is placed on the conductor, which is namely the electrical conductor and the at least one band-shaped layer of insulation material, turns around one Winding core are wound along a winding axis.
  • the reversal can occur with comparatively narrow widths of the electrical conductor in that the winding angle at the axial end of the layer in question is continuously changed to a value of 90 ° and finally, e.g. B. after a another half turn is transferred in the desired winding direction.
  • a layer thickens radially at the ends and on the other hand there is a risk of wave formation with comparatively wide conductor strips and there may be kinks in the conductor tape. These adverse effects can be reinforced by the fact that the conductor strip is comparatively is thin.
  • the invention is characterized by a first layer of turns, which is radially adjacent to a second layer, by changing the winding direction by folding the electrical conductor and the at least one band-shaped Is insulating material layer can be generated, and that the resulting from the folding Total angle between the longitudinal direction of the ribbon-shaped insulating material first layer and the corresponding direction of the second layer double Corresponds to the winding angle.
  • An essential advantage of the invention is that the change in the winding direction of the electrical conductor to a radially adjacent to generate another layer, not by slowly changing it as was previously the case the winding direction, i.e. continuously, but by folding the electrical conductor.
  • more than one insulating layer together with the electrical conductor Windings can be wound on both sides of the electrical Conductor, as well as be arranged on both of its broad sides.
  • the risk of forming waves or kinks is also particularly great when the characteristic winding angle is less than about 85 °. According to the invention in this case, too, these adverse effects described are certain avoided.
  • the characteristic winding angle is that angle referred to, depending on the bandwidth of the electrical conductor and the The diameter of the winding of the layer in question is selected to ensure that is that the individual turns are arranged parallel to each other during the winding process are and such unwanted mechanical stresses in the longitudinal direction of the electrical Are safely avoided.
  • a further advantageous embodiment of the winding according to the invention characterizes is characterized in that an insulating layer between the first layer and the second layer is interposed.
  • a wave or crack formation is advantageously avoided and furthermore the advantage is achieved that voltage flashovers are avoided between the individual layers and also the surge resistance of the layers is increased.
  • the winding is further developed according to the invention if the folding on an axial End of a layer is arranged.
  • the folding of the electrical conductor is on any axial position possible, for example to produce radially adjacent layers, which, however, should have different axial lengths or two separate ones produce axially adjacent layers that are radially adjacent to another Location are arranged. Often, however, two neighboring layers should be the same have axial length. Then, as proposed according to the invention, the folding be arranged at the axial end of a layer. This is an optimal active axial length of a layer reached.
  • a two-layer winding of a transformer is shown in sections.
  • the winding is wound around a winding core 10 with a winding axis 12.
  • the winding is made of a band-shaped electrical conductor 14 which is connected to a band-shaped insulation material 16 is coated, formed.
  • the band-shaped insulation material 16 can also consist of a band-shaped film.
  • the first layer 18 of windings is the layer that is directly around the winding core 10 is wound. Between the first layer 18 and the winding core 10, an insulating layer 20 is arranged. The tape-shaped insulating material 16 is on the side of the electrical conductor facing away from the insulating layer 20 14, arranged. The individual turns of the first layer 18 are around a certain one Angle 22 inclined relative to the winding axis 12. Besides, everyone is Winding by a certain amount parallel to the direction of the winding axis 12 arranged offset from the previous turn, such that a next following Has a partial overlap with the previous turn.
  • a second layer 24 of turns is wound radially around the first layer 18.
  • the Layer structure of the second layer 24 corresponds essentially to the layer structure of FIG first layer 18, so that here too the electrical conductor 14 and the insulation material 16 in the form of an arrangement from turn to turn side by side with partial Overlap is designed.
  • the overlap in the second layer 24 is selected that an angle of attack 26 of the second layer 24 according to the amount determined Angle 22 corresponds, but with a negative angular orientation. That is, mathematically seen the angle of attack 26 corresponds to an angle of 180 ° minus of the determined angle 22, provided that the winding axis 12 is regarded as the zero angle becomes.
  • FIG. 2 shows a top view of a section of a transformer core 30 with the core axis 32 and a conductor strip 34 with the bandwidth 46. It is only a single turn of the conductor strip 34 partially shown.
  • the direction in which the winding of the winding is to take place is indicated by an arrow 36.
  • the arrow 36 is also intended to determine that position which, in terms of time, precedes one next following layer to be wound around the transformer core 30 and accordingly ends at the fold 38.
  • ends here is only meant that this location ends at this axial point. It can be easily that a radial adjacent position, which is arranged further inward around the transformer core 30, does not end at this axial point, but a longer axial area of the Transformer core 30 covered. In this case you have to wrap it on make sure that the current direction is correct and the electromagnetic effect of the do not cancel each other out.
  • the region of the conductor strip 34 just described has a winding angle 40 with the core axis 32.
  • the winding angle 40 should be the characteristic one Angle of this transformer core 30 be.
  • the characteristic angle depends on the bandwidth 46 of the conductor strip 34 and on the diameter the winding and therefore directly dependent on the geometry of the transformer core 30. If the characteristic angle is chosen as the winding angle 40, it is ensured that each turn is wound on the transformer core 30 is arranged parallel to its previous turn.
  • Typical bandwidths 46 for a conductor tape 34 are between 20 mm and 150 mm, while typical strip thickness for the conductor strip is approx. 0.1 mm to approx. 1 mm.
  • there the pairings of bandwidth and band thickness are not necessarily unique. Rather, a conductor strip with a bandwidth of 100 mm can be used depending on the load both with a tape thickness of 1 mm and with a tape thickness of 0.1 mm be designed.
  • the tape thickness can be the same with a tape width of 20 mm 0.1 mm, 0.5 mm or 1 mm. It is also within the spirit of the invention, choose any other combination of widths and thicknesses. Others too
  • the advantages according to the invention can be achieved in pairings.
  • the axial winding direction of the conductor strip 34 is to be changed. This happens by folding the electrical conductor tape 34 and an insulating film that the Conductor band 34 is assigned, but is not shown in this view.
  • the Folding takes place over the entire width of the conductor strip 34 along a straight line Line that is axially congruent with the dashed line 44.
  • the folding 38 a folding angle of approximately 180 °, so that the originally radially outer Side of the conductor strip 34 after folding the radially inner side, that is, is the side of the conductor strip 34 facing the transformer core 30.
  • the total angle 42 between the longitudinal direction of the conductor strip 34 before the folding 38 and the longitudinal direction of the conductor strip 34 after the folding 38 corresponds exactly the double winding angle 40.
  • the location of the fold 38 is thus both the end a certain position, as well as the beginning of the next following layer of turns.
  • the change in the winding direction is in contrast to the previously usual Windings, discontinuously at the folding point.
  • the fold 38 itself Experience has shown that there is no impermissible material stress for the material of the conductor strip 34 represents.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Coils Of Transformers For General Uses (AREA)
  • Coils Or Transformers For Communication (AREA)
  • Insulating Of Coils (AREA)
EP02024176A 2001-11-23 2002-10-29 Enroulement pour un transformateur ou une bobine Expired - Lifetime EP1315182B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10157590 2001-11-23
DE10157590A DE10157590A1 (de) 2001-11-23 2001-11-23 Wicklung für einen Transformator oder eine Spule

Publications (3)

Publication Number Publication Date
EP1315182A2 true EP1315182A2 (fr) 2003-05-28
EP1315182A3 EP1315182A3 (fr) 2004-12-01
EP1315182B1 EP1315182B1 (fr) 2012-04-11

Family

ID=7706776

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02024176A Expired - Lifetime EP1315182B1 (fr) 2001-11-23 2002-10-29 Enroulement pour un transformateur ou une bobine

Country Status (7)

Country Link
US (1) US6778060B2 (fr)
EP (1) EP1315182B1 (fr)
KR (1) KR100981380B1 (fr)
CN (1) CN1280846C (fr)
AT (1) ATE553488T1 (fr)
CA (1) CA2412346C (fr)
DE (1) DE10157590A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100981380B1 (ko) * 2001-11-23 2010-09-10 에이비비 티앤드디 테크놀로지즈 리미티드 변압기 또는 코일을 위한 권선

Families Citing this family (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101055797B (zh) * 2007-02-16 2011-06-29 深圳市浦天利光电技术有限公司 一种变压器绕组的制作方法、变压器绕组及变压器
DE102008007676A1 (de) * 2008-02-07 2009-08-13 Abb Technology Ag Verfahren zur Herstellung eines Wicklungsblockes für eine Spule eines Transformators und damit hergestellter Wicklungsblock
DE102008033123A1 (de) * 2008-07-15 2010-01-21 Abb Ag Wicklung für einen Transformator
JP4881450B2 (ja) * 2010-02-17 2012-02-22 株式会社東芝 電子機器および車両
CN102360807A (zh) * 2011-10-15 2012-02-22 中山普润斯电源设备技术有限公司 变压器
US10008317B2 (en) 2015-12-08 2018-06-26 Smart Wires Inc. Voltage or impedance-injection method using transformers with multiple secondary windings for dynamic power flow control
US10180696B2 (en) 2015-12-08 2019-01-15 Smart Wires Inc. Distributed impedance injection module for mitigation of the Ferranti effect
US10418814B2 (en) 2015-12-08 2019-09-17 Smart Wires Inc. Transformers with multi-turn primary windings for dynamic power flow control
US10903653B2 (en) 2015-12-08 2021-01-26 Smart Wires Inc. Voltage agnostic power reactor
US10199150B2 (en) 2015-12-10 2019-02-05 Smart Wires Inc. Power transmission tower mounted series injection transformer
US10097037B2 (en) 2016-02-11 2018-10-09 Smart Wires Inc. System and method for distributed grid control with sub-cyclic local response capability
US10218175B2 (en) 2016-02-11 2019-02-26 Smart Wires Inc. Dynamic and integrated control of total power system using distributed impedance injection modules and actuator devices within and at the edge of the power grid
US10651633B2 (en) 2016-04-22 2020-05-12 Smart Wires Inc. Modular, space-efficient structures mounting multiple electrical devices
US10468880B2 (en) 2016-11-15 2019-11-05 Smart Wires Inc. Systems and methods for voltage regulation using split-conductors with loop current reduction
US10666038B2 (en) 2017-06-30 2020-05-26 Smart Wires Inc. Modular FACTS devices with external fault current protection
CN111555571B (zh) * 2020-06-03 2021-08-27 北京萃丰资本投资有限公司 一种电机绕组线圈的绕制方法
CN111525760B (zh) * 2020-06-03 2022-04-05 北京萃丰资本投资有限公司 电机绕组线圈的绕制工艺和电机绕组线圈

Citations (1)

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US3928832A (en) 1973-09-28 1975-12-23 Asea Ab Transformer winding with helically wound layers of a tape-like conductor

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100981380B1 (ko) * 2001-11-23 2010-09-10 에이비비 티앤드디 테크놀로지즈 리미티드 변압기 또는 코일을 위한 권선

Also Published As

Publication number Publication date
US20030098768A1 (en) 2003-05-29
KR20030043653A (ko) 2003-06-02
ATE553488T1 (de) 2012-04-15
US6778060B2 (en) 2004-08-17
DE10157590A1 (de) 2003-06-05
EP1315182B1 (fr) 2012-04-11
CN1459806A (zh) 2003-12-03
EP1315182A3 (fr) 2004-12-01
CN1280846C (zh) 2006-10-18
CA2412346A1 (fr) 2003-05-23
KR100981380B1 (ko) 2010-09-10
CA2412346C (fr) 2011-02-08

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