EP1304525A1 - Incinerateur de dechets et son procede de fonctionnement - Google Patents

Incinerateur de dechets et son procede de fonctionnement Download PDF

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Publication number
EP1304525A1
EP1304525A1 EP01947795A EP01947795A EP1304525A1 EP 1304525 A1 EP1304525 A1 EP 1304525A1 EP 01947795 A EP01947795 A EP 01947795A EP 01947795 A EP01947795 A EP 01947795A EP 1304525 A1 EP1304525 A1 EP 1304525A1
Authority
EP
European Patent Office
Prior art keywords
temperature
temperature distribution
combustion chamber
gas temperature
block number
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP01947795A
Other languages
German (de)
English (en)
Inventor
Minoru NKK Corporation SUZUKI
Hirohito NKK Corporation ISHIBASHI
Masaaki NKK Corporation NISHINO
Kazuhito NKK Corporation HARIGAE
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Engineering Corp
Original Assignee
JFE Engineering Corp
NKK Corp
Nippon Kokan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2000211240A external-priority patent/JP2002022133A/ja
Priority claimed from JP2000215308A external-priority patent/JP2002031310A/ja
Priority claimed from JP2000216315A external-priority patent/JP2002031314A/ja
Priority claimed from JP2000217055A external-priority patent/JP2002031320A/ja
Priority claimed from JP2000384582A external-priority patent/JP2002081628A/ja
Application filed by JFE Engineering Corp, NKK Corp, Nippon Kokan Ltd filed Critical JFE Engineering Corp
Publication of EP1304525A1 publication Critical patent/EP1304525A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J3/00—Removing solid residues from passages or chambers beyond the fire, e.g. from flues by soot blowers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/08—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
    • F23G5/14—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion
    • F23G5/16—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion in a separate combustion chamber
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/30—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having a fluidised bed
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/50—Control or safety arrangements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23N—REGULATING OR CONTROLLING COMBUSTION
    • F23N5/00—Systems for controlling combustion
    • F23N5/16—Systems for controlling combustion using noise-sensitive detectors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2203/00—Furnace arrangements
    • F23G2203/10—Stoker grate furnace
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2207/00—Control
    • F23G2207/10—Arrangement of sensing devices
    • F23G2207/101—Arrangement of sensing devices for temperature
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2207/00—Control
    • F23G2207/10—Arrangement of sensing devices
    • F23G2207/101—Arrangement of sensing devices for temperature
    • F23G2207/1015—Heat pattern monitoring of flames
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2207/00—Control
    • F23G2207/20—Waste supply
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2207/00—Control
    • F23G2207/30—Oxidant supply
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2207/00—Control
    • F23G2207/50—Cooling fluid supply
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23N—REGULATING OR CONTROLLING COMBUSTION
    • F23N2233/00—Ventilators
    • F23N2233/06—Ventilators at the air intake
    • F23N2233/08—Ventilators at the air intake with variable speed
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23N—REGULATING OR CONTROLLING COMBUSTION
    • F23N2237/00—Controlling
    • F23N2237/16—Controlling secondary air

Definitions

  • the present invention relates to a refuse incinerator provided with a combustion chamber for burning waste such as urban refuse and an operating method therefor.
  • FIG. 7 is a side sectional view of a typical type of stoker incinerator.
  • a stoker incinerator 1 includes a hopper 2, a drying stoker 3, a burning stoker 4, an after burning stoker 5, a main combustion chamber 6, and a secondary combustion chamber 7.
  • an intermediate ceiling 8 is installed to provide a main flue 9 and a bypass flue 10 between the main combustion chamber 6 and the secondary combustion chamber 7.
  • Urban refuse 11 charged into a hopper 2 is sent to the drying stoker 3 through a chute, and is dried and heated by air supplied from the bottom and radiation heat in the incinerator, thereby being ignited.
  • the urban refuse 11 having been ignited and started burning is sent to the burning stoker 4, where the urban refuse 11 is gasified by combustion air supplied from the bottom, and some of the gas is burned. Further, unburned gas is burned completely in the after burning stoker 5. Ash remaining after burning is taken out to the outside through a main ash chute 12. Combustion is effected in the main combustion chamber 6, and flue gas is discharged being separated into the main flue 9 and the bypass flue 10 by the presence of the intermediate ceiling.
  • the flue gas passing through the main flue 9 scarcely contains unburned gas, and contains about 10% of oxygen.
  • the flue gas passing through the bypass flue 10 contains about 8% of unburned gas.
  • These flue gases are mixed with each other in the secondary combustion chamber 7, where secondary combustion is attained, and unburned gas is burned completely.
  • the flue gas coming from the secondary combustion chamber 7 is sent to a waste heat boiler 14 after dust having a large particle size is removed in a dust chamber 13. After being heat exchanged, the flue gas passes through a flue gas treatment apparatus or the like, and is discharged to the outside.
  • This phenomenon is unfavorable from the viewpoint of pollution prevention because flames are partially extinguished, so that unburned gas containing a large amount of CO flows into the second combustion chamber 7, and is discharged to the outside without being burned completely in the second combustion chamber 7.
  • the flame temperature in the main combustion chamber 7 increases, there arises a problem in that dust adheres to the intermediate ceiling 8 and the incinerator walls in a melted state, and a deposit called a clinker is produced, so that the combustion gas flow path in the incinerator is narrowed, or a clinker having been made huge drops onto the bottom of the incinerator, thereby damaging a grate or the like.
  • the flame state is unstable, flames are liable to blow off, resulting in difficulties of high-load combustion.
  • thermocouple body or thermocouple protector tube problems of decreased durability of the thermocouple body or thermocouple protector tube, a measurement error caused by radiation, and the like.
  • a radiation type temperature measuring method using the spectral characteristics of flames etc. is a non-contact type measuring method.
  • an observation window for example, an infrared camera
  • measurement can be made only in the range visible through the observation window. Therefore, this method is unsuitable in an environment in which much dust exists because of dirty measurement window, scattering, and the like.
  • the present invention provides a refuse incinerator comprising a combustion chamber for burning waste, a plurality of acoustic gas temperature measuring devices, estimation means for estimating the temperature distribution in the combustion chamber, comparison means for comparing the temperature distribution, and control means for controlling the gas temperature distribution.
  • the acoustic gas temperature measuring devices measure the gas temperature in the combustion chamber.
  • the estimation means estimates the temperature distribution in the combustion chamber from the measured gas temperature.
  • the comparison means compares the estimated temperature distribution with a preset temperature.
  • the control means controls the gas temperature distribution by regulating at least one control element selected from a group consisting of a plurality of primary air blowing devices, a plurality of secondary air blowing devices, a plurality of cooling fluid blowing devices, waste supply means, and waste feed means based on the comparison result.
  • the comparison means and the control means are preferably as follows:
  • the incinerator may be a stoker incinerator, and the combustion chamber may comprise a main combustion chamber.
  • the combustion chamber may comprise a main combustion chamber and a secondary combustion chamber.
  • the incinerator may be an incinerator having a fluidized bed, and the combustion chamber may consist of a freeboard above a fluidized bed.
  • the means for estimating the temperature distribution very preferably comprises means for estimating the temperature distribution in the three-dimensional direction in the combustion chamber.
  • the means for estimating the temperature distribution may comprise means for estimating the temperature distribution in the transverse cross-sectional direction in the combustion chamber, or may comprise means for estimating the temperature distribution in the longitudinal cross-sectional direction in the combustion chamber.
  • the present invention provides a refuse incinerator comprising a combustion chamber for burning waste, a plurality of acoustic gas temperature measuring devices, estimation means for estimating the temperature distribution in the combustion chamber, recognition means for recognizing a block number, inference means for inferring the temperature distribution of each block number, comparison means for comparing the temperature distribution, and control means for controlling the gas temperature.
  • the acoustic gas temperature measuring devices measure the gas temperature in the combustion chamber.
  • the gas temperature measuring devices are preferably provided at a plurality of locations in the lengthwise direction and the height direction on both side walls of the combustion chamber.
  • the estimation means for estimating the temperature distribution in the combustion chamber estimates the temperature distribution in the combustion chamber from the measured gas temperature.
  • This estimation means preferably comprises means for estimating the temperature distribution by the computerized tomography method.
  • the recognition means for recognizing a block number recognizes a space in the combustion chamber as block numbers consisting of a plurality of divided blocks.
  • the inference means for inferring the temperature distribution of each block number infers the temperature distribution of each block number from the block number and the estimated temperature distribution.
  • the comparison means compares the inferred temperature distribution of each block number with a preset temperature of each block number.
  • the control means controls the gas temperature distribution of each block number based on the comparison result.
  • the control means for controlling the gas temperature distribution of each block number preferably comprises control means for controlling the gas temperature distribution by regulating at least one control element selected from a group consisting of a plurality of primary air blowing devices, a plurality of secondary air blowing devices, a plurality of cooling fluid blowing devices; waste supply means, and waste feed means.
  • the control means very preferably comprises control means for controlling the gas temperature distribution by regulating at least one control element corresponding to each block number with respect to at least one control element selected from a group consisting of a plurality of primary air blowing devices, a plurality of secondary air blowing devices, and a plurality of cooling fluid blowing devices.
  • the present invention provides an operating method for a refuse incinerator comprising the steps of measuring the gas temperature, estimating the temperature distribution, comparing, and controlling the gas temperature.
  • the gas temperature in a combustion chamber for burning waste is measured by using a plurality of acoustic gas temperature measuring devices.
  • the temperature distribution in the combustion chamber is estimated from the measured gas temperature.
  • the estimated temperature distribution is compared with a preset temperature.
  • the gas temperature distribution is controlled by regulating at least one control element selected from a group consisting of a plurality of primary air blowing devices, a plurality of secondary air blowing devices, a plurality of cooling fluid blowing devices, waste supply means, and waste feed means based on the comparison result.
  • the comparing step and the controlling step are preferably as follows:
  • the step of estimating the temperature distribution very preferably comprises estimating the temperature distribution in the three-dimensional direction in the combustion chamber.
  • the estimating step may comprise estimating the temperature distribution in the transverse cross-sectional direction in the combustion chamber, or may consist of a step of estimating the temperature distribution in the longitudinal cross-sectional direction in the combustion chamber.
  • the present invention provides an operating method for a refuse incinerator comprising the steps of measuring the gas temperature, estimating the temperature distribution, recognizing a block number, inferring the temperature distribution, comparing the temperature, and controlling the gas temperature distribution.
  • the gas temperature measuring step comprises measuring the gas temperature in a combustion chamber for burning waste by using a plurality of acoustic gas temperature measuring devices.
  • the acoustic gas temperature measuring devices are preferably provided at a plurality of locations in the lengthwise direction and the height direction on both side walls of the combustion chamber.
  • the temperature distribution estimating step comprises estimating the temperature distribution in the combustion chamber from the measured gas temperature. In the temperature distribution estimating step, the temperature distribution is preferably estimated by the computerized tomography method.
  • the block number recognizing step comprises recognizing a space in the combustion chamber as block numbers comprising a plurality of divided blocks.
  • the temperature distribution inferring step comprises inferring the temperature distribution of each block number from the block number and the estimated temperature distribution.
  • the temperature comparing step comprises comparing the inferred temperature distribution of each block number with a preset temperature of each block number.
  • the gas temperature distribution controlling step comprises controlling the gas temperature distribution of each block number based on the comparison result.
  • the step of controlling the gas temperature distribution of each block number preferably comprises controlling the gas temperature distribution by regulating at least one control element selected from a group consisting of a plurality of primary air blowing devices, a plurality of secondary air blowing devices, a plurality of cooling fluid blowing devices, waste supply means, and waste feed means.
  • the controlling step very preferably comprises controlling the gas temperature distribution by regulating at least one control element corresponding to each block number with respect to at least one control element selected from a group consisting of a plurality of primary air blowing devices, a plurality of secondary air blowing devices, and a plurality of cooling fluid blowing devices.
  • the present invention provides a refuse incinerator comprising a combustion chamber for burning waste, a waste heat boiler connected to the combustion chamber, a plurality of acoustic gas temperature measuring devices for measuring the gas temperature in the waste heat boiler, means for estimating the gas temperature distribution in the waste heat boiler from the measured gas temperature, and means for controlling the temperature distribution in the waste heat boiler based on the comparison result.
  • the control means is preferably a control unit for avoiding stagnation or staying in a temperature range of 300 to 400°C occurring in the flow of flue gas passing through the waste heat boiler.
  • the means for controlling the gas temperature distribution of each block number preferably comprises a control unit for controlling the gas temperature of each block number by regulating at least one selected from a group consisting of soot blow hammering, air blowing, and circulating gas blowing in the waste heat boiler.
  • the means for controlling the gas temperature distribution of each block number may also comprise a control unit for controlling the gas temperature of each block number by regulating at least one selected from a group consisting of a primary air quantity, a secondary air quantity, a waste feed rate, a waste supply quantity, and a cooling fluid quantity of the refuse incinerator.
  • the present invention provides a refuse incinerator comprising a combustion chamber for burning waste, a waste heat boiler connected to the combustion chamber, a plurality of acoustic gas temperature measuring devices, means for estimating the gas temperature distribution, means for recognizing a block number, means for inferring the temperature distribution of each block number, means for comparing the temperature, and control means for controlling the gas temperature distribution.
  • the acoustic gas temperature measuring devices measure the gas temperature in the waste heat boiler.
  • the means for estimating the gas temperature distribution estimates the gas temperature distribution in the waste heat boiler from the measured gas temperature.
  • the recognizing means recognizes a space in the waste heat boiler as block numbers comprising a plurality of blocks.
  • the inference means for inferring the temperature distribution of each block number infers the temperature distribution of each block number from the block number and the estimated temperature distribution.
  • the comparison means compares the inferred temperature distribution of each block number with a preset temperature of each block number.
  • the control means controls the gas temperature distribution of each block number based on the comparison result.
  • the present invention provides an operating method for a refuse incinerator comprising the steps of measuring the gas temperature, estimating the gas temperature distribution, comparing the temperature distribution, and controlling the temperature distribution.
  • the gas temperature in a waste heat boiler connected to a combustion chamber for burning waste is measured by using a plurality of acoustic gas temperature measuring devices.
  • the temperature distribution in the waste heat boiler is estimated from the measured gas temperature.
  • the estimated temperature distribution is compared with a preset temperature distribution.
  • the temperature distribution in the waste heat boiler is controlled based on the comparison result.
  • the step of controlling the temperature distribution preferably comprises controlling for avoiding stagnation or staying in a temperature range of 300 to 400°C occurring in the flow of flue gas passing through the waste heat boiler.
  • the step of controlling the temperature distribution preferably comprises controlling the gas temperature of each block number by regulating at least one selected from a group consisting of soot blow hammering, air blowing, and circulating gas blowing in the waste heat boiler.
  • the step of controlling the temperature distribution may also comprise controlling the gas temperature of each block number by regulating at least one selected from a group consisting of a primary air quantity, a secondary air quantity, a waste feed rate, a waste supply quantity, and a cooling fluid quantity of the refuse incinerator.
  • the present invention provides an operating method for a refuse incinerator comprising a gas temperature measuring step, a gas temperature distribution estimating step, a block number recognizing step, a temperature distribution inferring step for each block number, a temperature comparing step, and a gas temperature distribution controlling step.
  • the gas temperature in a waste heat boiler connected to a combustion chamber for burning waste is measured by using a plurality of acoustic gas temperature measuring devices.
  • the gas temperature distribution in the waste heat boiler is estimated from the measured gas temperature.
  • a space in the waste heat boiler is recognized as block numbers comprising a plurality of blocks.
  • the temperature distribution of each block number is inferred from the block number and the estimated temperature distribution.
  • the inferred temperature distribution of each block number is compared with a preset temperature distribution.
  • the gas temperature distribution of each block number is controlled based on the comparison result.
  • a combustion chamber an acoustic gas temperature measuring device, and a control unit.
  • the combustion chamber is preferably provided with a grate and made up of a main combustion chamber and a secondary combustion chamber.
  • the acoustic gas temperature measuring device measures the temperature distribution in the combustion chambers by dividing a space in these combustion chambers, the main combustion chamber and/or the secondary combustion chamber, into a plurality of blocks and inputting these blocks as block numbers.
  • the control unit is configured so that the data of gas temperature distribution obtained by the measuring device are combined as the data of gas temperature distribution of each block number, the temperatures in high- and low-temperature regions of the combustion chambers, the main combustion chamber and/or the secondary combustion chamber, are compared with a preset temperature of a reference temperature region, one or more of manipulated variables of primary air quantity, secondary air quantity, waste feed rate, and cooling fluid quantity are combined based on the comparison result, and the temperature in the temperature region of that block number is controlled so as to be the preset temperature of the reference temperature region.
  • the actual temperature distribution formed by the incineration of urban refuse at each portion in the combustion chambers, the main combustion chamber and/or the secondary combustion chamber can be grasped exactly as the gas temperature distribution of block number.
  • the temperature region of that block number becomes higher or lower than the preset temperature of the reference temperature region, the temperature region of that block number is handled as an abnormal state, and regulation is made by the manipulated variables to make the temperature in the temperature region of that block number normal.
  • the combustion chamber preferably consists of a freeboard above a fluidized bed, and the acoustic gas temperature measuring device and the control unit are provided in the freeboard.
  • the combustion chamber that is provided with a grate and made up of the main combustion chamber and the secondary combustion chamber, regulation is made by using the manipulated variables to make the temperature in the temperature region of the block number in the freeboard.
  • FIG. 1 is a perspective view of a refuse incinerator in accordance with the first embodiment.
  • a stoker incinerator 21 includes a hopper 22, a drying stoker 23, a burning stoker 24, an after burning stoker 25, a main combustion chamber 26, and a secondary combustion chamber 27.
  • an intermediate ceiling 28 is installed to provide a main flue 29 and a bypass flue 30 between the main combustion chamber 26 and the secondary combustion chamber 27.
  • an acoustic gas temperature measuring device 31 and a control unit 32 are provided in the main combustion chamber 26.
  • a space in the main combustion chamber 26 is divided into a plurality of blocks, and the blocks are inputted in the control unit 32 as block numbers.
  • the gas temperature in the main combustion chamber 26 is measured continuously by using the acoustic measuring device 31.
  • the data of gas temperature distribution based on the measured temperature values are combined into gas temperature distribution data (three-dimensional data) of each block number by the control unit 32.
  • the temperatures in high- and low-temperature regions are compared with the preset temperature value of the reference temperature region, one or more of manipulated variables of primary air quantity, secondary air quantity, waste feed rate, and cooling fluid quantity due to water spray quantity are combined based on the comparison result to make regulation, and the temperature is controlled so that the temperature in the high-or low-temperature region of block number deviated from the preset temperature value of the reference temperature region is the preset temperature of the reference temperature region.
  • the gas temperature measurement using acoustic waves is based on the fact that the velocity c of a sound transmitted in a gas is represented as a function of temperature T as shown below.
  • c a ⁇ ⁇ T
  • a is a constant determined by gas composition etc.
  • a temperature sensor is made up of an acoustic wave transmitter and an acoustic wave receiver.
  • the acoustic wave transmitter and the acoustic wave receiver are installed with a known distance provided therebetween. If an acoustic wave generated from the acoustic wave transmitter is received by the acoustic wave receiver, and the propagation time is measured, the gas temperature between the acoustic wave transmitter and the acoustic wave receiver can be measured.
  • a plurality of temperature sensors are installed in a measurement section, the propagation times for a plurality of paths are measured, and the measurement results are processed by the computerized tomography method (CT method), by which the temperature distribution can be determined.
  • CT method computerized tomography method
  • the measurement section is divided into several elements, and simultaneous equations are formed for one path assuming that the temperature in the element is constant. Simultaneous equations are formed for a plurality of paths, and these equations are solved, by which the temperature of each element can be determined.
  • the acoustic measuring device 31 is made up of temperature sensors 33, a signal processor 34, and a CT processor 35.
  • the temperature sensor 33 is made up of a speaker 36, a microphone 37, and a horn (not shown).
  • a plurality of temperature sensors 33 are installed on both walls of the main combustion chamber 26 in a checkered form.
  • the reason for installing the temperature sensors 33 in a checkered form is that the temperature distribution on a transverse cross section perpendicular to the flow direction of an urban refuse group passing through the main combustion chamber 26 and the temperature distribution on a longitudinal cross section in the flow direction of an urban refuse group are measured, and by combining these temperature distributions by the control unit 32, the actual temperature distribution at each location produced by the incineration of urban refuse is grasped exactly as the three-dimensional gas temperature distribution using block number.
  • the temperature region of that block number When the temperature in the temperature region of that block number becomes higher or lower than the preset temperature value of the reference temperature region, the temperature region of that block number is handled as an abnormal state, and temperature control is carried out to make the temperature in the temperature region of that block number normal.
  • the number and installation positions of the temperature sensors 33 are selected and determined according to the shapes, sizes, etc. of the main combustion chamber 26 and the secondary combustion chamber 27 in which the temperature sensors are installed.
  • the temperature measurement values obtained by the temperature sensors 33 are processed by the signal processor 34, and the temperature distributions in longitudinal and transverse cross sections of the space in the main combustion chamber 26 are displayed by the CT processor 35.
  • the temperature distribution data obtained by the CT processor 35 are sent to the control unit 32, where the temperature distribution data for longitudinal and transverse cross sections are combined into three-dimensional temperature distribution data to grasp the temperature distribution as three-dimensional temperature distribution using block number of each location in the main combustion chamber 26.
  • preset temperature values on the high- and low-temperature region sides (preset temperature value of the reference temperature region) in the main combustion chamber have been inputted in advance, and the measured temperature in the temperature region of block number is compared with the preset temperature value of the reference temperature region.
  • the optimum control pattern is selected from one or more of manipulated variables of primary air quantity, secondary air quantity, waste feed rate (including refuse supply quantity), and cooling fluid quantity for that block number, and temperature control is carried out to make the temperature in the high- or low-temperature region in the main combustion chamber normal by using the selected control pattern.
  • the temperature in the temperature region of block number in the main combustion chamber 26 is made normal, with the result that the combustion gas temperature in the main combustion chamber 26 is stabilized. If the combustion gas temperature in the main combustion chamber 26 is stabilized, the combustion gas temperature in the secondary combustion chamber 27 connected to the main combustion chamber 26 is easily stabilized.
  • the combustion of urban refuse is effected in the main combustion chamber 26, and generated flue gas is discharged being separated into the main flue 29 and the bypass flue 26 by the presence of the intermediate ceiling 28.
  • the separated flue gases are mixed with each other in the secondary combustion chamber 7, and the secondary combustion is attained so that unburned gas is burned completely.
  • the flue gas passing through the main flue 29 scarcely contain unburned gas, and the flue gas passing through the bypass flue 26 non-uniformly contains unburned gas.
  • the flue gas passing through the bypass flue 26 uniformly contains unburned gas because the temperature in the temperature region of block number at each location in the main combustion chamber 26 is made normal so that the combustion gas temperature is stabilized. Therefore, when these flue gases are mixed with each other in the secondary combustion chamber 7, unburned gas can be burned completely by the secondary combustion.
  • the flue gas coming from the secondary combustion chamber 27 is sent to a waste heat boiler 44 after dust having a large particle size is removed in a dust chamber 43. After being heat exchanged, the flue gas passes through a flue gas treatment apparatus or the like, and is discharged to the outside as a flue gas.
  • FIG. 2 is a schematic view showing a control system for the refuse incinerator of the first embodiment.
  • FIG. 3 is a schematic view showing one example of temperature distribution of blocks in the transversely sectioned direction (plan direction) for the refuse incinerator of the first embodiment.
  • FIG. 4 is a schematic view showing one example of temperature distribution of blocks in the longitudinally sectioned direction (height direction) corresponding to FIG. 3. The blocks are shown with a gap provided therebetween for ease of understanding.
  • signals of measured values obtained by the temperature sensors 33 are sent continuously to the signal processor 34 because the temperature sensors 33 are installed on both walls of the main combustion chamber 26 in a checkered form as shown in FIG. 1.
  • the signal processor 34 the measured temperature values obtained by the temperature sensors 33 are processed, and the temperature distributions in longitudinal and transverse cross sections of the space in the main combustion chamber 26 are displayed by the CT processor 35.
  • the temperature distribution data displayed by the CT processor 35 are sent to the control unit 32.
  • the control unit 32 combines the temperature distribution data for longitudinal and transverse cross sections to form three-dimensional temperature distribution in the temperature region of block number.
  • the block number can be handled as a three-dimensional temperature region by using axis A and axis B in the plane and height axis C with respect to the plane axes A and B in coordinates of image.
  • the block number is specified by determining an origin by using axes ABC.
  • the block numbers at which the temperature in the low-temperature region is generated are grasped as A1B1C1, A2B1C1, A5B1C1, A6B1C1, A2B2C1, A6B2C1, A1B2C2, and A6B2C2.
  • the block numbers in which the temperature in the high-temperature region is generated can be grasped in the same way.
  • a thin patterned block number represents a low-temperature region
  • a thick patterned one represents a high-temperature region
  • no-patterned one represents a normal temperature region.
  • the temperature region of each block number is compared with two preset reference temperature values in block units.
  • a control pattern is selected from one or more of manipulated variables of primary air quantity, secondary air quantity, waste feed rate on grate, water spray quantity, and refuse supply quantity for a location at which that block number is formed, and temperature control is carried out to make the temperature in the high-temperature region normal based on the selected control pattern.
  • the temperature region of each block number constituting the space in the main combustion chamber 26 is restored to normal, by which the combustion gas temperature in the main combustion chamber is resultantly stabilized.
  • control pattern is selected from one or more of manipulated variables of primary air quantity, secondary air quantity, waste feed rate on grate, water spray quantity, and refuse supply quantity
  • the control pattern is generally determined empirically or other means for the block number corresponding to the space location in the main combustion chamber 26.
  • a regulating valve for the manipulated variable corresponding to the selected control pattern is operated to carry out the temperature control.
  • the control pattern is changed successively so that the temperature in the normal temperature region is reached.
  • the urban refuse 11 charged into the hopper 22 is sent to the drying stoker 23 through a chute, and is dried and heated by preheated air (primary air) supplied from the bottom and radiation heat in the incinerator, thereby being ignited.
  • the urban refuse 11 having been ignited and started burning is sent to the burning stoker 24, where the urban refuse 11 is gasified by combustion air supplied from the bottom, and some of the gas is burned. Further, unburned gas is burned completely in the after burning stoker 25. Ash remaining after burning is taken out to the outside through a main ash chute 12.
  • Combustion is effected in the main combustion chamber 26, and flue gas is discharged being separated into the main flue 29 and the bypass flue 30 by the presence of the intermediate ceiling 28.
  • flue gases are mixed with each other in the secondary combustion chamber 27, and unburned gas is burned completely by the secondary combustion.
  • the flue gas coming from the secondary combustion chamber 27 is sent to the waste heat boiler 44 after dust having a large particle size is removed in the dust chamber 43. After being heat exchanged, the flue gas passes through a flue gas treatment apparatus or the like, and is discharged to the outside as a flue gas.
  • the main combustion chamber 26 is provided with the acoustic measuring device 31 for continuously measuring the gas temperature distribution in the chamber and the control unit 32.
  • the space in the main combustion chamber 26 is divided into a plurality of blocks, and the blocks are inputted to the control unit 32 as block numbers.
  • the control unit 32 combines the temperature distribution data based on the measured temperature values measured by the acoustic measuring device 31 in the main combustion chamber 26, grasps the combined data as three-dimensional gas temperature distribution data in the temperature region of block number, and compares the temperature in the temperature region of block number with the preset temperature value on the high- or low-temperature region side (reference temperature region).
  • the preset temperature value on the high-temperature region side is 1000°C
  • the preset temperature value on the low-temperature region side is 700°C.
  • a temperature lower than the preset temperature value on the low-temperature region side is generated.
  • the temperatures in the temperature regions of these block numbers are grasped immediately by the control unit 32.
  • a control pattern using the primary air quantity 42 and the water spray quantity 40 is selected.
  • the regulating valves 42a and 40a are regulated.
  • Reference numerals 38a, 39a, and 41a denote regulating valves corresponding to the manipulated variables of the refuse supply quantity, the refuse feed rate 39, and the secondary air quantity 41.
  • the regulating valve 42a is opened to blow a large quantity of primary air from the bottom of the drying stoker 23.
  • the water spray quantity supply section 41 cools the combustion gas by water spray when the combustion gas temperature is raised by plastics etc. of a high calorific value mixed in the burning stoker 24 etc. Therefore, in this case, the regulating valve 40a is closed. After the regulating valves 42a and 40a are regulated, the temperatures in the temperature regions of these block numbers are measured and checked.
  • the temperature region of block number above the drying stoker 23 is made a low-temperature region by water vapor being generated in large quantities. According to the acoustic measuring device 31, however, even if water vapor is generated in large quantities, measurement can be made exactly without being affected by the water vapor. Therefore, the above-described measures can be taken quickly. Also, even if a high-temperature region is generated at a block number, the temperature of the temperature region of that block number can be measured by the acoustic measuring device 31. Therefore, a control pattern suitable for the temperature is selected, and the temperature is restored by the regulation of a regulating valve, so that the temperature can be made normal.
  • the flue gas coming from the secondary combustion chamber 27 is sent to the waste heat boiler 44 after dust having a large particle size is removed in the dust chamber 43. After being heat exchanged, the flue gas passes through a flue gas treatment apparatus or the like, and is discharged to the outside.
  • the temperature control for combustion gas in the main combustion chamber 26 can be carried out accurately for each temperature region of block number, so that the flue gas temperature in the secondary combustion chamber can be controlled steadily. Therefore, the concentrations of both CO and NOx in the flue gas passing through the flue gas outlet of the secondary combustion chamber can be stabilized at a specified or lower value.
  • FIG. 5 is a perspective view of another refuse incinerator in accordance with the first embodiment.
  • the same reference numerals are applied to the elements common to those in FIGS. 1 to 4, and some explanation is omitted.
  • the stoker incinerator 21 includes the hopper 22, the drying stoker 23, the burning stoker 24, the after burning stoker 25, the main combustion chamber 26, and the secondary combustion chamber 27.
  • the intermediate ceiling 28 is installed to provide the main flue 29 and the bypass flue 30 between the main combustion chamber 26 and the secondary combustion chamber 27.
  • the acoustic measuring device 31 and the control unit 32 are provided in the secondary combustion chamber 27.
  • a space in the secondary combustion chamber 27 is divided into a plurality of blocks, and the blocks are inputted in the control unit 32 as block numbers.
  • the gas temperature in the secondary combustion chamber 27 is measured continuously by using the acoustic measuring device 31.
  • the data of gas temperature distribution based on the measured temperature values are combined into gas temperature distribution data (three-dimensional data) of each block number by the control unit 32.
  • the temperatures in high- and low-temperature regions are compared with the preset temperature value of the reference temperature region, one or more of manipulated variables of primary air quantity, secondary air quantity, waste feed rate, and cooling fluid quantity due to water spray quantity are combined based on the comparison result to make regulation, and the temperature is controlled so that the temperature in the high- or low-temperature region of block number deviated from the preset temperature value of the reference temperature region is the preset temperature of the reference temperature region.
  • the acoustic measuring device 31 is made up of the temperature sensors 33, the signal processor 34, and the CT processor 35.
  • the temperature sensor 33 is made up of the speaker 36, the microphone 37, and the horn (not shown).
  • signals of measured values obtained by the temperature sensors 33 which are installed on both walls of the secondary combustion chamber 27 in a checkered form, are sent continuously to the signal processor 34.
  • the signal processor 34 the measured values obtained by the temperature sensors 33 are processed, and the temperature distributions in longitudinal and transverse cross sections of the space in the secondary combustion chamber 27 are displayed by the CT processor 35.
  • the temperature distribution data displayed by the CT processor 35 are sent to the control unit 32.
  • the control unit 32 combines the temperature distributions in longitudinal and transverse cross sections, and grasps the combined data as three-dimensional temperature distribution data in the temperature region of block number.
  • preset temperature values on the high- and low-temperature region sides (preset temperature value of the reference temperature region) in the secondary combustion chamber 27 have been inputted in advance, and the measured temperature in the temperature region of block number is compared with a preset temperature value of the reference temperature region.
  • the optimum control pattern is selected from one or more of manipulated variables of primary air quantity, secondary air quantity, waste feed rate (including refuse supply quantity), and cooling fluid quantity for that block number, and temperature control is carried out to make the temperature in the high- or low-temperature region in the main combustion chamber normal by using the selected control pattern.
  • the temperature in the temperature region of block number at each location in the secondary combustion chamber 27 is made normal, with the result that the combustion gas temperature in the secondary combustion chamber 27 can be stabilized, so that the concentrations of both CO and NOx in the flue gas passing through the flue gas outlet of the secondary combustion chamber can be stabilized at a specified or lower value.
  • the acoustic gas temperature measuring device for measuring gas temperature distribution is provided in the main combustion chamber or the secondary combustion chamber of the stoker incinerator has been described with reference to FIGS. 1 to 5, even when the acoustic gas temperature measuring device for measuring gas temperature distribution is provided in both of the main combustion chamber and the secondary combustion chamber, the same effect can be achieved.
  • the temperature distribution in the furnace is measured or controlled in detail has been described in the first embodiment, for example, if it is necessary only that the average temperature between opposed walls at a specific position in the furnace be monitored, a pair of temperature sensors provided with a microphone and a speaker have only to be disposed, and needless to say, the number and arrangement of the installed temperature sensors can be set individually according to the furnace shape and the like.
  • FIG. 6 is a partially broken side view showing one example of a fluidized bed furnace in accordance with the first embodiment.
  • a fluidized bed furnace 45 includes an incinerator 46. At the upper part of the incinerator 46 is provided a freeboard (combustion chamber) 47, and on the side face of the freeboard 47 are provided the acoustic measuring device 31 and the control unit 32. A space in the secondary combustion chamber 27 is divided into a plurality of blocks, and the blocks are inputted in the control unit 32 as block numbers.
  • the gas temperature in the freeboard 47 is measured continuously by the acoustic measuring device 31.
  • the data of gas temperature distribution based on the measured temperature values are combined into three-dimensional gas temperature distribution data in the temperature region of each block number by the control unit 32.
  • control unit 32 preset temperature values on the high- and low-temperature region sides in the freeboard 47 have been inputted in advance, and the measured temperature in the temperature region of block number is compared with the preset temperature value of the reference temperature region.
  • the optimum control pattern is selected from one or more of manipulated variables of primary air quantity, secondary air quantity, waste feed rate (including refuse supply quantity), and cooling fluid quantity for that block number, and temperature control is carried out to make the temperature in the high- or low-temperature region in the freeboard 47 normal by using the selected control pattern.
  • the temperature in the temperature region of block number at each location in the freeboard 47 is made normal, with the result that the combustion gas temperature in the freeboard 47 can be stabilized, so that the concentrations of both CO and NOx in the flue gas passing through the flue gas outlet of the freeboard 47 can be stabilized at a specified or lower value.
  • the acoustic measuring device 31 is made up of the temperature sensors 33, the signal processor 34, and the CT processor 35.
  • the temperature sensor 33 is made up of the speaker, microphone, and horn as described above.
  • signals of measured values obtained by the temperature sensors 33 which are installed on both walls of the freeboard 47 in a checkered form, are sent continuously to the signal processor 34.
  • the signal processor 34 the measured values obtained by the temperature sensors 33 are processed, and the temperature distributions in longitudinal and transverse cross sections of the space in the secondary combustion chamber 27 are displayed by the CT processor 35.
  • the temperature distribution data displayed by the CT processor 35 are sent to the control unit 32.
  • the control unit 32 combines the temperature distributions in longitudinal and transverse cross sections, and grasps the combined data as three-dimensional temperature distribution data in the temperature region of block number.
  • preset temperature values on the high- and low-temperature region sides (preset temperature value of the reference temperature region) in the secondary combustion chamber 27 have been inputted in advance, and the measured temperature in the temperature region of block number is compared with the preset temperature value of the reference temperature region.
  • the optimum control pattern is selected from one or more of manipulated variables of primary air quantity, secondary air quantity, waste feed rate (including refuse supply quantity), and cooling fluid quantity for that block number, and temperature control is carried out to make the temperature in the high- or low-temperature region in the main combustion chamber normal by using the selected control pattern.
  • the temperature in the temperature region of block number at each location in the secondary combustion chamber 27 is made normal, with the result that the combustion gas temperature in the secondary combustion chamber 27 can be stabilized, so that the concentrations of both CO and NOx in the flue gas passing through the flue gas outlet of the secondary combustion chamber can be stabilized at a specified value or lower.
  • an air diffuser 48 having a distribution plate 48a.
  • a noncombustible discharge port 49 extending over the whole width of incinerator 46.
  • a wind box 50 for supplying primary air is provided to blow off primary air to above the air diffuser 48 via the distribution plate 48a.
  • a fluidized bed 51 using a sand circulation system is formed on the upper face of the distribution plate 48a.
  • the fluidization of sand is effected by a bubbling system.
  • Reference numeral 52 denotes a sand suction nozzle.
  • the fluidization of bed is effected while fluid sand is heated to about 500 to 700°C with kerosene or a gas burner.
  • a refuse supply device 54 having a hopper 53 for supplying the urban refuse 11 onto the fluidized bed 51 is provided on the side face of the incinerator 46.
  • the fluidized bed 51 is configured so that the wind box 50 of a divided type is provided to blow off primary air while the blow quantity of primary air is regulated, by which a vortex flow is generated in the fluidized bed 51.
  • the temperature of the interior of bed is naturally kept at 700°C.
  • the charged urban refuse 11 is mixed vigorously with high-temperature sand in the fluidized bed 51, and is turned into a dry distillation gas in a short period of time, being burned.
  • the urban refuse 11 is diffused, and noncombustibles contained in the urban refuse 11 move rapidly to the noncombustible discharge port 49.
  • Flue gas is generated by being turned into dry distillation gas and partially burned in the fluidized bed 51, and unburned gas and light dust are burned in the freeboard 47.
  • freeboard 47 secondary air is blown positively through a nozzle 55 so that the flue gas is mixed with the secondary air and is burned.
  • an intermediate ceiling 55 is installed in the freeboard 47 to produce two flowing-round gases for collision mixing, by which complete combustion is attained by the mixing of two flowing-round gases above the intermediate ceiling 55.
  • the temperature of flue gas in the freeboard 47 is generally liable to be nonuniform.
  • the acoustic measuring device 31 and the control unit 32 are provided on the side face of the freeboard 47 as described above to measure the temperature in the temperature region of block number in the freeboard 47 and to compare the measured temperature with the preset temperature value of the reference temperature region.
  • the optimum control pattern is selected from one or more of manipulated variables of primary air quantity, secondary air quantity, waste feed rate (including refuse supply quantity), and cooling fluid quantity for that block number, and temperature control is carried out to make the temperature in the high- or low-temperature region in the freeboard 47 normal by using the selected control pattern.
  • the temperature at a flue gas outlet of the freeboard 47 is surely controlled so as to be 850°C to 950°C, and thus the flue gas temperature can be controlled steadily with less variations, so that the concentrations of CO and NOx can be reduced significantly to a specified value or lower.
  • the flue gas coming from the freeboard 47 is sent to the waste heat boiler 44 after dust having a large particle size is removed in the dust chamber 43. After being heat exchanged, the flue gas passes through a flue gas treatment apparatus or the like, and is discharged to the outside.
  • an ash melting furnace or an ash treatment furnace which effects melting or heat treatment of ash of refuse incineration residue can be used as equipment connected to the incinerator.
  • a waste heat boiler for a refuse incinerator in accordance with a second embodiment, by providing the aforementioned temperature measuring device and control unit, regulation can be made to avoid stagnation and/or staying in a temperature region of 300 to 400°C occurring in the flow of flue gas passing through the waste heat boiler, and the gas temperature region of each block number can be controlled, so that the temperature region of 300 to 400°C in which dioxins are produced easily can be avoided. Therefore, the concentration of dioxins at the outlet of the waste heat boiler can always be kept at a low value.
  • the concentration of dioxins at the outlet of the waste heat boiler can always be kept at a low value.
  • an acoustic gas temperature measuring device is used; the data of gas temperature distribution measured by the measuring device are combined into three-dimensional gas temperature distribution data; based on the data, regulation is made to avoid stagnation and/or staying in the temperature region of 300 to 400°C occurring in the flow of flue gas passing through the waste heat boiler; and the control unit is provided to control the gas temperature region of each block number.
  • FIG. 8 is a partially broken schematic side view showing an embodiment of the present invention.
  • a stoker incinerator 101 includes a hopper 102, a drying stoker 103 , a burning stoker 104, an after burning stoker 105, a main combustion chamber 106, and a secondary combustion chamber 107.
  • an intermediate ceiling 108 is installed to provide a main flue 109 and a bypass flue 110 between the main combustion chamber 106 and the secondary combustion chamber 107.
  • the present invention relates to a waste heat boiler 111 disposed so as to be connected to the secondary combustion chamber 107 of the above-described stoker incinerator 101.
  • the waste heat boiler 111 includes a second radiation chamber 112 connected to the secondary combustion chamber (also called a first radiation chamber) 107, and a cooling chamber 116 in which an evaporator tube 113a, a superheater 114, evaporator tubes 113b and 113c, and a fuel economizer 115 are disposed from the upstream side to the downstream side. Between the second radiation chamber 112 and the cooling chamber 116 is provided a bypass 117.
  • a control unit 118 is provided to control the gas temperature distribution at locations through which flue gas passing through the second radiation chamber 112 and the cooling chamber 116 of the waste heat boiler 111 passes.
  • a space in the waste heat boiler is divided into a plurality of three-dimensional blocks, and the blocks are inputted in the control unit 118 as block numbers in advance.
  • a region number is provided at an appropriate location by collecting the block numbers.
  • a first region number represents a space at the lower part of the second radiation chamber 112
  • a second region number represents a space of a hopper 119 under the boiler
  • a third region number represents a space between the evaporator tube 113a, the superheater 114, and the evaporator tube 113b
  • a fourth region number represents a space between the evaporator tube 113b and the evaporator tube 113c
  • a fifth region number represents a space between the evaporator tube 113c and the fuel economizer 115
  • a sixth region number represents a space on the downstream side of the fuel economizer 115.
  • Block numbers are provided in each region number.
  • an acoustic gas temperature measuring device 120 in order to measure the temperature region of each block number in the first to sixth region numbers based on the data of three-dimensional gas temperature distribution, an acoustic gas temperature measuring device (hereinafter referred to as an acoustic measuring device) 120 is provided to continuously measure the gas temperature distribution in each block number in the aforementioned first to sixth region numbers.
  • the data of gas temperature distributions in longitudinal and transverse cross sections which have been measured by the acoustic measuring device 120 are combined into three-dimensional gas temperature distribution data, and based on the data, the temperature region in the first to sixth region numbers is compared with the reference temperature region in that region number.
  • Reference numeral 134 denotes an air blowing devices provided with regulating valves 134a to 134e, respectively.
  • the acoustic measuring device 120 for which a commercially available device can be used, is made up of sensors 121, a signal processor 122, and a CT processor 123.
  • the sensor 121 is made up of a speaker, a microphone, and a horn.
  • any gas temperature measuring device that can measure the temperature of flue gas in which dust scatters can be used in the same way.
  • the sensors 121 are installed on both walls defining spaces of the first to sixth region numbers in a checkered form.
  • the reason for the sensors being installed in a checkered form is that temperature distribution in transverse cross section perpendicular to the flow direction of flue gas passing through the first to sixth region numbers and temperature distribution in longitudinal cross section in the flow direction of flue gas are measured, and they are combined to grasp the temperature distribution of the first to sixth region numbers as a three-dimensional block.
  • the sensors may be arranged at larger intervals or irregularly.
  • the actual temperature distribution at each location of flue gas of the first to sixth region numbers can be grasped exactly as block number. If the temperature region of block number of each region number exceeds each preset reference temperature value for each region number, the block number of that region number is handled as an abnormal state, and control is carried out to make the temperature region of that block number normal.
  • the number and installation positions of the sensors 133 are selected and determined according to the shapes, sizes, etc. of the region number whose temperature is to be measured.
  • the measured value obtained by each sensor 122 is processed by the signal processor 122, and the temperature distributions in longitudinal and transverse cross sections of the first to sixth region numbers are displayed by the CT processor 123.
  • the temperature distribution data displayed by the CT processor 123 is sent to the control unit 118.
  • the control unit 118 combines the temperature distribution data, and grasps the combined data as three-dimensional temperature distribution of block number of the first to sixth region numbers.
  • each block number of the first to sixth region number and a preset value of reference temperature region for each region number have been inputted in advance, and the measured temperature of block number of each region number is compared with the preset value of the reference temperature region of that region number.
  • the optimum control pattern is selected from one or more of primary air quantity, secondary air quantity, refuse feed rate on grate, cooling fluid quantity, refuse supply quantity, soot blow hammering, air blowing, and circulating flue gas blowing, and control is carried out based on the selected control pattern to make each block number for each region number normal.
  • the delicate control based on the temperature measurement of each block number the temperature region of about 300°C to 400°C in which dioxins are produced vigorously, of the temperature distribution in which the temperature of flue gas changes from 800 to 950°C to a temperature lower than 300°C in the region ranging from the inlet to the outlet of the waste heat boiler, is avoided, or flue gas is caused to pass through in a shortest possibly period of time.
  • the concentration of dioxins at the outlet of the waste heat boiler can be kept steadily at a specified value or lower.
  • FIG. 2 is a schematic view showing a state of block numbers of each region number inputted in the control unit used in the present invention.
  • Each region number and the block numbers therein are drawn out as indicated by thick arrow marks for ease of understanding, and ordinates of axes A, B and C of image is shown.
  • the temperature region of three-dimensional block number can be controlled by using axis A and axis B in the plane and height axis C with respect to the plane axes A and B.
  • the block number of each region number is specified by determining an origin by using axes ABC for each region number because the temperature range of temperature region of each region number differs.
  • the block numbers are grasped as A1B1C1, A2B1C1, A3B1C1, A1B2C1, A2B2C1, A3B2C1, A1B3C1, A2B3C1, and A3B3C1.
  • Each block number of the sixth region number is a region of temperature lower than 300°C, so that a temperature of 250°C or lower is set as the preset reference temperature value. Therefore, in designing, the preset reference temperature value of each region number on the upstream side is determined based on the temperature region of the sixth region number so that the temperature of the sixth region number is surely in the above-described range when flue gas is heat exchanged smoothly.
  • the preset reference temperature value of the fifth region number is set at 300°C
  • the preset reference temperature value of the fourth region number is set at 500°C
  • the preset reference temperature value of the third region number is set at 700°C
  • the preset reference temperature values of the second and first region numbers are set at 900°C.
  • design is made so that when flue gas with a temperature of 850 to 950°C is fed into the waste heat boiler, the temperature of flue gas at the outlet of the waste heat boiler is made lower than 250°C by heat transfer due to water walls of the second radiation chamber and cooling chamber and heat transfer due to the evaporator tube, superheater, and fuel economizer in the cooling chamber. Therefore, when the temperature distribution of region number of each location is outside the range of preset reference temperature value of each region number, it is judged that abnormality has occurred in flue gas in a region number before that region number, and the temperature control is carried out to return the temperature distribution to normal by using the optimum control pattern.
  • the control items for temperature control include primary air quantity, secondary air quantity, refuse feed rate on grate, cooling fluid quantity, refuse supply quantity, soot blow hammering, air blowing, and circulating flue gas blowing.
  • the control pattern is formed by combining one or more of these items.
  • soot blow hammering which is the control item in the waste heat boiler, to prevent the production of dioxins, and also, by combining one or more of primary air quantity, secondary air quantity, refuse feed rate on grate, cooling fluid quantity, refuse supply quantity, air blowing, and circulating flue gas blowing, the production of dioxins is prevented strictly.
  • FIG. 10 is a schematic view showing one example of a control system in accordance with the present invention.
  • signals of measured values obtained by the sensors 121 which are installed on both walls of the first to sixth region numbers of the waste heat boiler 111 in a checkered form, are sent continuously to the signal processor 122.
  • the signal processor 122 the measured values obtained by the sensors 121 are processed, and the temperature distributions in longitudinal and transverse cross sections of a space in the first to sixth region numbers are displayed by the CT processor 123, the displayed temperature distributions being sent to the control unit 118.
  • each block number and a preset value of reference temperature region for each region number have been inputted in advance, the data of gas temperature distribution in longitudinal and transverse cross sections measured by the acoustic measuring device 120 are combined into three-dimensional gas temperature distribution data, and the temperature region in the first to sixth region numbers is compared with the reference temperature region of that region number. If the difference is outside a predetermined range, one or more of primary air quantity, secondary air quantity, refuse feed rate on grate, water spray quantity, refuse supply quantity, soot blow hammering, air blowing, and circulating flue gas blowing are controlled based on the difference.
  • a refuse supply quantity supply section 126 a controller 127 for refuse feed rate on grate, a primary air quantity supply section 128, a water spray quantity supply section 129, a secondary air quantity supply section 130, a soot blow hammering device 131, and an air blowing device 134 (capable of being switched to a circulating flue gas blowing device) are provided as control items, and regulating valves 126a, 127a, 128a, 129a, 130a, 131a, and 134a to 134e for the control items are provided.
  • soot blow hammering and secondary air quantity are determined as the control pattern.
  • the control pattern is selected by the control unit 132, the regulating valve 131a for the soot blow hammering 131 is regulated accordingly.
  • the stationary soot blow hammering devices 131 are disposed in the fuel economizer 115 between the sixth region number and the fifth region number, the evaporator tube 113c between the fifth region number and the fourth region number, and the evaporator tube 113b between the fourth region number and the third region number.
  • a long extraction type soot blow hammering device is disposed in the evaporator tube 113a.
  • the stationary soot blow hammering devices 131 disposed in the fuel economizer 115 and the evaporator tube 113c are operated, and steam ejected through twenty-seven nozzle holes is blown to the fuel economizer 115 and the evaporator tube 113c to remove the adhering dust etc.
  • the heat exchange is returned to normal by the removal of dust etc. adhering in the fuel economizer 115 and the evaporator 113c, so that the temperature of flue gas decreases uniformly.
  • the temperature of flue gas can be decreased uniformly by steam or cold air, and flue gas can be allowed to pass through the temperature region of about 300°C to 400°C at which dioxins are easily produced.
  • the flue gas outlet temperature of the secondary combustion chamber (first radiation chamber) of the incinerator 101 is controlled so as to feed flue gas in the normal state into the waste heat boiler 111.
  • the control pattern is selected and determined by experience etc. of location of each region number so that the concentration of dioxins steadily has a specified or lower value at the outlet of the waste heat boiler by the comprehensive judgment of flue gas treatment as the waste heat boiler for incinerator.
  • the urban refuse charged into the hopper 102 is sent to the drying stoker 103 through a chute, and is dried and heated by primary air supplied from the bottom and radiation heat in the incinerator, thereby being ignited.
  • the urban refuse having been ignited and started burning is sent to the burning stoker 104, where the urban refuse is gasified by primary air supplied from the bottom, and some of the gas is burned. Further, unburned gas is burned completely in the after burning stoker 105. Ash remaining after burning is taken out to the outside through a main ash chute 124.
  • Combustion is effected in the main combustion chamber 106, and flue gas is discharged being separated into the main flue 109 and the bypass flue 110 by the presence of the intermediate ceiling 108.
  • flue gases are mixed with each other in the secondary combustion chamber 107 (first radiation chamber), and unburned gas is burned completely by the secondary combustion.
  • the flue gas coming from the secondary combustion chamber 27 is sent to the waste heat boiler 111.
  • the second radiation chamber 112 and the cooling chamber 116 are arranged in that order from the upstream side.
  • heat exchange is effected with feed water etc. by using the water wall, the superheater 114, the evaporator tubes 113a, 113b and 113c, and the fuel economizer 115.
  • the waste heat boiler 111 contains the temperature region of about 300°C to 400°C in which dioxins are produced vigorously. In the reaction for this production, it is said that unburned carbon, hydrocarbon (in the presence of HC, catalytic action of copper and iron in dust is strong) etc. are synthesized by the relating catalytic reaction in an atmosphere of 300 to 4500°C. Therefore, to prevent the production of these dioxins, the following control is carried out.
  • the acoustic gas temperature measuring device 120 In order to measure the temperature region of each block number in the first to sixth region numbers based on the data of three-dimensional gas temperature distribution, the acoustic gas temperature measuring device (hereinafter referred to as an acoustic measuring device) 120 is provided to continuously measure the gas temperature distribution in each block number in the aforementioned first to sixth region numbers.
  • the data of gas temperature distributions in longitudinal and transverse cross sections which have been measured by the acoustic measuring device 120 are combined into three-dimensional gas temperature distribution, and based on the data, the temperature region in the first to sixth region numbers is compared with the reference temperature region in that region number.
  • one or more of primary air quantity, secondary air quantity, refuse feed rate on grate, water spray quantity, refuse supply quantity, soot blow hammering, air blowing, and circulating flue gas blowing are controlled based on the difference.
  • waste heat boiler for the stoker incinerator has been described in the embodiment shown in FIGS. 8 to 10, the present invention can be applied to a waste heat boiler for an incinerator such as a fluidized bed furnace.
  • the flue gas temperature at the outlet can be made 250°C or lower, and also the temperature region of about 300°C to 400°C in which dioxins are produced vigorously, can be avoided, or flue gas can be caused to pass through in a shortest possibly period of time.
  • concentration of the produced dioxins can be kept steadily at a specified or lower value.
  • a third embodiment relates to a method for controlling the temperature of a grate in a refuse incinerator having the grate.
  • control is carried out so that the surface temperature of a grate group located on the upstream side in the waste conveying direction is higher than the surface temperature of a grate group located on the downstream side.
  • this embodiment has an effect that unstable combustion and nonuniform combustion temperature caused by the supercooling of the grate group located on the upstream side are prevented.
  • the above-described method can be attained, for example, by providing grate heating means or grate heating means and grate cooling means on the grate group located on the upstream side in the waste conveying direction, and grate cooling means on the grate group located on the downstream side in the waste conveying direction.
  • the aforementioned "grate group located on the upstream side in the waste conveying direction" on which grate heating means or grate heating means and grate cooling means are provided means a grate group located in a region in which drying and burning of waste are mainly performed.
  • the aforementioned "grate group located on the downstream side in the waste conveying direction” on which grate cooling means is provided means a grate group located in a region in which burning and after burning of waste are mainly performed.
  • the positions at which the grate heating means and the grate cooling means are provided are selected appropriately according to the size, construction, etc. of the refuse incinerator.
  • FIG. 11 is a schematic side sectional view of a stoker type refuse incinerator in accordance with the third embodiment.
  • This refuse incinerator is a stoker type refuse incinerator having a drying stoker 203, a burning stoker 204, and an after burning stoker 205.
  • Waste 202 charged into a hopper 201 is conveyed to the drying stoker 203 through a chute, and is dried and heated on the grate by air supplied from the bottom and radiation heat in the incinerator, thereby being gasified and ignited.
  • the waste 202 having been ignited and started burning is sent to the burning stoker 104, where the waste is gasified by combustion air supplied from the bottom, and is burned on the grate. Further, unburned gas is burned completely on the grate of the after burning stoker 205. Ash remaining after burning is taken out to the outside through a main ash chute 206.
  • Combustion is effected in a main combustion chamber 207, and flue gas is divided into two gas flows by the presence of an intermediate ceiling 208 provided in the main combustion chamber 207 and is discharged from the main combustion chamber 207 being separated into a main flue 209 on the downstream side of furnace and a bypass flue 210 on the upstream side of furnace.
  • the main flue gas discharged through the main flue 209 and the bypass flue gas discharged through the bypass flue 210 are mixed with each other and agitated in a secondary combustion chamber 211 disposed so as to be connected to the main combustion chamber 207, and unburned gas is burned completely by the secondary combustion.
  • the flue gas coming from the secondary combustion chamber 211 is sent to a waste heat boiler 213 after dust having a large particle size is removed in a dust chamber 212. After being heat exchanged, the flue gas passes through a flue gas treatment apparatus or the like, and is discharged to the outside.
  • This embodiment relates to a method for controlling the temperature of grate in a refuse incinerator having the above-described configuration.
  • control is carried out so that the surface temperature of a grate group of the drying stoker is higher than the surface temperature of the grate group of the burning stoker and the after burning stoker.
  • this embodiment has an effect that unstable combustion and nonuniform combustion temperature caused by the supercooling of the grate group located on the upstream side are prevented.
  • the drying stoker is provided with grate heating means or grate heating means and grate cooling means, and the burning stoker and/or the after burning stoker is provided with grate cooling means.
  • steam is preferably used for heating in the grate group of the drying stoker.
  • the heating means can be realized by a configuration such as to have, for example, as shown in FIG. 11, a steam passage 220 disposed in the grate group of the drying stoker 203, a steam generator 221 for generating steam, a steam supply pipe 222 for supplying steam from the steam generator to the steam passage 220 disposed in the grate group of the drying stoker, a steam flowmeter 223 and a flow regulating valve 224 provided in the steam supply pipe 222, a thermometer 225 for measuring the temperature in the grate group, and a grate temperature controller 226 for controlling the steam flow rate and steam temperature based on the temperature measured by the thermometer 225.
  • the thermometer 225 for measuring the surface temperature in the grate group may be installed at one location at which a typical temperature in the grate group can be measured, but is preferably installed at a plurality of locations in the grate group. By controlling the steam flow rate and steam temperature based on the temperatures measured by the thermometers installed at a plurality of locations, the temperature distribution in the grate group can be controlled more precisely.
  • the grate temperature controller 226 receives a signal (temperature) from the thermometer 225 installed on the grate group, a signal (flow rate) from the steam flowmeter 223, a preset temperature signal of steam generated in the steam generator 221, and the like, and controls the steam flow rate and steam temperature by regulating the flow regulating valve 224 or the steam generator 221 so that the steam temperature has a preset value.
  • the steam generator 221 can be replaced by the waste heat boiler 213 provided so as to connect with the refuse incinerator.
  • the configuration is preferably such that grate cooling means is provided in the grate group of the drying stoker. This is because combustion occurs vigorously on the grate of the drying stoker depending on the kind of waste, which results in the necessity of cooling.
  • the same means as the grate cooling means for the drying stoker can be used.
  • grate cooling means for convenience in drawing, explanation of the grate cooling means will be given with reference to the schematic view showing the burning stoker 204 of FIG. 11.
  • the grate cooling means for the drying stoker and the after burning stoker can also be configured in the same way.
  • cooling air or cooling water is preferably used for the cooling of grate group. The following description will be given with reference to the view of the burning stoker 204 of FIG. 11.
  • the cooling means can be realized by a configuration such as to have, for example, a cooling air or cooling water passage 227 disposed in the grate group of the burning stoker 204, a cooling air or cooling water supply device 228, a supply pipe 229 for supplying cooling air or cooling water from the cooling air or cooling water supply device 228 to the cooling air or cooling water passage 227 disposed in the grate group of the drying stoker, a flowmeter 230 and a flow regulating valve 231 provided in the supply pipe 229, a thermometer 232 for measuring the temperature in the grate group, and the grate temperature controller 226 for controlling the flow rate and temperature of cooling air or cooling water based on the temperature measured by the thermometer 232.
  • thermometer installed in the drying stoker
  • the thermometer used for the aforementioned heating means can be used in common.
  • the temperature of each grate group must be controlled considering the temperatures of other grate groups, so that and the grate temperature controller 226 used for the grate heating means and each of the grate cooling means is preferably controlled by the same device.
  • the grate temperature controller 226 receives a signal (temperature) from the thermometer 232 installed on the grate group, a signal (flow rate) from the flowmeter 230, a preset temperature signal of cooling air or cooling water at the cooling air or cooling water supply device 228, and the like, and controls the flow rate and temperature of cooling air or cooling water by regulating the flow regulating valve 231 or the cooling air or cooling water supply device 228 so that the temperature has a preset value.
  • control method for the grate temperature it is preferable to carry out control so that the surface temperature in the furnace width direction of the grate group decreases toward the furnace center.
  • the above-described control method in the case where steam is supplied to the grate group of the drying stoker to perform heating can be achieved by disposing the steam passage in the grate group so as to supply steam from the periphery to the center of furnace in the case where the aforementioned grate heating means is used.
  • the peripheral portion is heated earlier by high-temperature steam and steam with a somewhat decreased temperature heats the central portion, so that control can be carried out in such a manner that the temperature of grate group decreases toward the furnace center.
  • the number of steam passages disposed in the grate group of the drying stoker is selected appropriately according to the system configuration etc.
  • the above-described control method in the case where cooling air or cooling water is supplied to the grate group of the drying stoker, burning stoker, and after burning stoker to perform cooling can be achieved by disposing the cooling air or cooling water passage in the grate group so as to supply cooling air or cooling water from the center to the periphery of the furnace in the case where the aforementioned grate cooling means is used.
  • the central portion is cooled earlier by cooling air or cooling water and gas with a somewhat increased temperature cools the peripheral portion, so that control can be carried out in such a manner that the temperature of grate group decreases toward the furnace center.
  • the number of cooling air or cooling water passages disposed in each grate group is selected appropriately according to which of cooling air and cooling water is used, or the system configuration etc.
  • control method for grate temperature it is preferable to carry out control so that the surface temperature in the waste conveying direction of the grate group decreases toward the downstream side.
  • the above-described control method in the case where steam is supplied to the grate group of the drying stoker to perform heating can be achieved by disposing the steam passage in the grate group so as to supply steam from the upstream side in the waste conveying direction of the grate group to the downstream side in the case where the aforementioned grate heating means is used.
  • the upstream side is heated earlier by high-temperature steam and steam with a somewhat decreased temperature heats the downstream side, so that control can be carried out in such a manner that the temperature of grate group decreases toward the downstream side.
  • the number of steam passages disposed in the grate group of the drying stoker is selected appropriately according to the system configuration etc.
  • the above-described control method in the case where cooling air or cooling water is supplied to the grate group of the drying stoker, burning stoker, and after burning stoker to perform cooling can be achieved by disposing the cooling air or cooling water passage in the grate group so as to supply cooling air or cooling water into the grate group from the downstream side in the waste conveying direction to the upstream side in the case where the aforementioned grate cooling means is used.
  • the downstream side By supplying cooling air or cooling water into the grate group from the downstream side in the waste conveying direction to the upstream side, the downstream side is cooled earlier by cooling air or cooling water and gas with a somewhat increased temperature cools the upstream side, so that control can be carried out in such a manner that the temperature of grate group decreases toward the downstream side.
  • the number of cooling air or cooling water passages disposed in each grate group is selected appropriately according to which of cooling air and cooling water is used, or the system configuration etc.
  • the above-described grate heating means and grate cooling means can be applied in the same way to a stoker type refuse incinerator using an integrated type grate group that cannot be divided definitely into the drying stoker, burning stoker, and after burning stoker.
  • FIG. 12 is a schematic side sectional view of a stoker type refuse incinerator in accordance with a fourth embodiment.
  • This refuse incinerator is a stoker type refuse incinerator having a drying stoker 303, a burning stoker 304, and an after burning stoker 305.
  • Refuse 302 charged into a hopper 301 is sent to the drying stoker 303 through a chute, and is dried and heated on a grate by air supplied from the bottom and radiation heat in the incinerator, thereby being ignited.
  • the refuse 302 having been ignited and started burning is sent to the burning stoker 304, where the refuse is gasified by combustion air supplied from the bottom, and is burned on a grate. Further, unburned gas is burned completely on a grate of the after burning stoker 305. Ash remaining after burning is taken out to the outside through a main ash chute 306.
  • Combustion is effected in a main combustion chamber 307, and flue gas is divided into two gas flows by the presence of an intermediate ceiling 308 provided in the main combustion chamber 307 and is discharged from the main combustion chamber 307 being separated into a main flue 309 on the downstream side of furnace and a bypass flue 310 on the upstream side of furnace.
  • the main flue gas discharged through the main flue 309 and the bypass flue gas discharged through the bypass flue 310 are mixed with each other and agitated in a secondary combustion chamber 311 disposed so as to be connected to the main combustion chamber 307, and unburned gas is burned completely by the secondary combustion.
  • the flue gas coming from the secondary combustion chamber 311 is sent to a waste heat boiler 313 after dust having a large particle size is removed in a dust chamber 312. After being heat exchanged, the flue gas passes through a flue gas treatment apparatus or the like, and is discharged to the outside.
  • the stoker type refuse incinerator in accordance with this embodiment has means for circulating some of the main flue gas to the upstream side in the incinerator in the above-described configuration.
  • the circulation of the main flue gas to the upstream side in the incinerator promotes the drying of refuse and contributes to the stabilization of combustion in the combustion start region.
  • a pipe 320 for circulating gas shown in FIG. 12 represents one example of embodiment of means for circulating some of main flue gas to the upstream side in the incinerator.
  • the pipe 320 has a dust collector 321 and a blower 322, and further has heating means 323 for preventing a decrease in gas temperature in the pipe 320.
  • the provision of the heating means prevents the adhesion of dust into the pipe and the decrease in furnace temperature caused by a decrease in temperature of circulating gas.
  • the heating means for example, a method in which an electric heater etc. are wound around the pipe 320 is used.
  • the electric heater is preferably wound in a portion of pipe on the downstream side of the dust collector 321, or it can be wound over the entire length of the pipe 320.
  • the pipe 320 is preferably provided with a flow regulating valve 324, and the flow rate of circulating gas is preferably changed appropriately according to the properties of refuse, the refuse charge quantity, the combustion state in the furnace, and the like.
  • blow-off nozzle 326 is preferably disposed, for example, at a position such that gas can be supplied so that a stagnation region of gas is formed at a part near a position just over the refuse layer in the drying stoker 303 or the burning stoker 304.
  • the position at which the blow-off nozzle 326 is disposed is selected appropriately according to the furnace shape and the like.
  • the stabilization of combustion in the combustion start region can be achieved while promoting the drying of refuse, and also a decrease in flue gas quantity due to a decrease in air ratio and an improved heat recovery efficiency due to flue gas circulation, that is, an increased power generation efficiency can be achieved.
  • FIGS. 13 and 14 show one example of the embodiment in the case where means for circulating some of the main flue gas to the upstream side in the furnace consists of a pipe for circulating gas, which is disposed in refractory brick forming the inside wall of furnace.
  • FIG. 13 is a schematic configuration view of the pipe viewed from the side of furnace
  • FIG. 14 is a schematic configuration view of the pipe viewed from the upside of furnace.
  • This embodiment represents a case where a pipe for circulating gas is provided on both sides on the side walls of the furnace.
  • the pipe outlet 332 is preferably disposed, for example, at a position such that gas can be supplied so that a stagnation region of gas is formed at a part near a position just over the refuse layer in the drying stoker 303 or the burning stoker 304.
  • the position at which the pipe outlet 332 is disposed is selected appropriately according to the furnace shape and the like. Also, the installation positions and the number of pipes are not subject to any special restriction, and are selected appropriately according to the furnace shape and the like.
  • the pipes can be provided within the furnace so as to be in contact with the inside walls of the furnace.
  • the pipe is preferably formed of a refractory such as refractory brick and castable.
  • the circulating gas passes through the pipe subjected to a high-temperature environment.
  • a decrease in circulating gas temperature due to heat loss in the pipe in which gas is circulated can be prevented. Therefore, the circulating gas that maintains a high temperature can be utilized, and the drying and burning of refuse can be promoted further, so that the heat recovery efficiency, that is, the power generation efficiency can be vastly improved.
  • a method for increasing the gas flow velocity in the pipe for circulating gas for example, a method in which a heat resisting fan 333 with cooler is provided in the pipe or a method in which a fast burner is provided near the pipe outlet and its ejection effect is utilized can be used.
  • FIG. 15 shows one example of this embodiment in the case where a device is disposed to generate a pulsating flow in the pipe for circulating gas, which is disposed in the refractory brick forming the side wall in the furnace.
  • This figure is a schematic configuration view of the pipe viewed from the upside of the furnace.
  • a pulse combustion burner 334 can be used as the device for generating the pulsating flow.
  • the pulse combustion burner 334 which has a tail pipe with a length of about 1 m and is used to generate the pulsating flow, is disposed so that the opening thereof communicates with the pipe outlet 332. by which gas circulation accompanied by pulsating flow can be accomplished by the ejection effect of the pulse combustion burner.
  • the means for generating the pulsating flow can be applied to the pipe 320 shown in FIG. 12 in the same way.
  • the means can be used, for example, by disposing the opening of the pulse combustion burner so as to communicate with the blow-off nozzle 326.
  • FIG. 16 is a schematic side sectional view of a stoker type refuse incinerator in accordance with a fifth embodiment.
  • This refuse incinerator is a stoker type refuse incinerator having a drying stoker 403, a burning stoker 404, and an after burning stoker 405.
  • the incinerator of this type has a hopper 401 into which refuse is charged, a main combustion chamber 407 for burning refuse, an intermediate ceiling 410 for discharging combustion gas generated in the main combustion chamber 407 being separated into a main flue 409 and a bypass flue 410, a secondary combustion chamber 411 for effecting secondary combustion of combustion gas discharged being separated into the main flue 409 and the bypass flue 410, a dust chamber 412 for removing dust having a large particle size from flue gas generated in the secondary combustion chamber 411, and a waste heat boiler 413 for making heat exchange.
  • Refuse 402 charged into a hopper 401 is sent to the drying stoker 403 through a chute, and is dried and heated by combustion air supplied from the bottom and radiation heat in the incinerator, thereby being ignited.
  • the refuse 402 having been ignited and started burning is sent to the burning stoker 404, where the refuse is gasified by combustion air supplied from the bottom, and is burned. Further, unburned gas is burned completely in the after burning stoker 405. Ash remaining after burning is taken out to the outside through a main ash chute 406.
  • the stoker type refuse incinerator in accordance with the present invention is characterized in that an externally heated radiator is disposed on a part of furnace wall in the above-described configuration.
  • a radiator 420 should be installed near a region in which stagnation of gas flow in the furnace takes place.
  • it is preferably installed between the main ash chute 406 and the main flue 409 and in two chambers in the waste heat boiler 413 as shown in FIG. 16.
  • the position, size, shape, etc. of the radiator are selected appropriately according to the incinerator shape and the like.
  • FIG. 17 shows one example of a configuration in which the radiator is disposed in a part of the furnace wall.
  • the furnace wall shown in FIG. 17 is made up of an iron skin 421, a heat insulator 422, and refractory brick 423, and the refractory brick 423 forms the inside wall of the incinerator.
  • the radiator 420 is preferably installed so as to be embedded in the heat insulator 422 at a position at which the radiator is in contact with the refractory brick 423.
  • the radiator is not subject to any special restriction as long as it has heat resistance.
  • a radiator formed of a refractory such as castable is preferably used.
  • FIG. 18 shows one example of a configuration in which an electric heater is used as the heating means and a heating control method.
  • the same reference numerals are applied to the elements common to those shown in FIG. 17, and the explanation thereof is omitted.
  • FIG. 18 shows a case where the radiator 420 is installed at the position shown in FIG. 17.
  • the radiator 420 shown in FIG. 18 is configured so as to incorporate an electric heater 431.
  • the incorporated electric heater 431 is connected with a temperature controller 432 for controlling the temperature of the radiator 420.
  • the temperature controller 432 receives a signal (temperature) sent from a thermometer 430 installed so as to be capable of measuring the furnace gas temperature near the furnace wall in which the radiator 420 is installed.
  • the temperature controller 432 carries out temperature control for the heater so that the temperature indicated by the thermometer 430 is in a predetermined temperature range.
  • thermometer As the temperature control method, there may be used a method in which for example, when the temperature of the thermometer is 400°C or lower, the power source for the electric heater is turned on, and when the temperature is 600°C or higher, the electric heater is turned off, or there may be used a method in which control is carried out so that the temperature of the thermometer is a predetermined temperature.
  • a configuration in which the electric heater is directly embedded in the radiator may be adopted, and a configuration in which a pipe etc. are embedded in the radiator and the heater is disposed in the pipe etc. should preferably be adopted.
  • flue gas can also be used as another heating means for the radiator.
  • flue gas flue gas of LNG, LPG, kerosene, heavy oil, etc.
  • FIG. 19 shows one example of a configuration in which flue gas is used and a heating control method. In this figure, the same reference numerals are applied to the elements common to those shown in FIG. 17, and the explanation thereof is omitted.
  • the radiator 420 shown in FIG. 19 has a configuration such that high-temperature flue gas produced by combustion in an external combustion apparatus can be introduced into the inside of the furnace. By introducing flue gas into a space provided in the radiator 420, the radiator 420 is heated. The flue gas, after heating the radiator, may be blown into a flue gas treatment apparatus installed in the incinerator or outside the incinerator. When the flue gas is blown into the flue gas treatment apparatus, however, it is a matter of course that means for avoiding the temperature (300 to 400°C) at which dioxins are easily re-synthesized must be provided.
  • An external combustion apparatus 433 is connected with the temperature controller 432 for controlling the temperature of the radiator 420.
  • This temperature controller 432 receives a signal (temperature) sent from the thermometer 430 installed so as to be capable of measuring the furnace gas temperature near the furnace wall in which the radiator 420 is installed.
  • the heated air controller 432 carries out control for the combustion of the external combustion apparatus 433 so that the temperature indicated by the thermometer 430 is in a predetermined temperature range.
  • the temperature control method there may be used a method in which for example, when the temperature of the thermometer is 400°C or lower, the combustion of the external combustion apparatus 433 is effected, and when the temperature is 600°C or higher, the combustion of the external combustion apparatus 433 is stopped, or there may be used a method in which the combustion is controlled so that the temperature of the thermometer is a predetermined temperature.
  • the method for heating the radiator has only to be a method capable of heating the radiator to a predetermined temperature, and is not limited to the above-described method.
  • thermometer such as a thermocouple.
  • the number of thermometers is not limited to one, and a plurality of thermometers can be installed to carry out control.
  • the heater or the flue gas for heating the radiator can be incorporated in the refractory brick forming the inside wall of furnace or can be allowed to pass through the refractory brick.
  • the refractory brick incorporating the heater or the refractory brick causing heating air to pass through forms a radiator, so that a separate radiator need not be provided.
  • FIG. 20 shows a configuration in which the electric heater 431 in FIG. 18 is incorporated in the refractory brick 423, and other configurations are the same as those shown in FIG. 18. Also, the method for controlling the temperature and the method for incorporating the electric heater can be the same as the method having been described with reference to FIG. 18.
  • FIG. 21 shows a configuration in which high-temperature flue gas produced by the combustion of the external combustion apparatus in FIG. 19 can be introduced into a space provided in the refractory brick 423, and other configurations are the same as those shown in FIG. 19. Also, the temperature control method etc. can be the same as the method having been described with reference to FIG. 19.
  • the refractory brick in the furnace can be used effectively without the necessity for installing a separate radiator.
  • cooling means be provided to prevent overheat of the radiator.
  • FIG. 22 shows one example of a configuration in which the air cooling apparatus is provided and a cooling control method.
  • FIG. 22 shows a configuration in which air having been cooled by an air cooling apparatus 434 can be introduced into the space provided in the refractory brick 423, and other configurations are the same as those shown in FIG. 21.
  • the method for controlling the radiator temperature there may be used a method in which when the temperature indicated by the thermometer installed on the inside wall (wall exposed to flue gas in the furnace) of the radiator is 1000°C or higher, the air cooling apparatus 434 is operated, and the cooled air is introduced into the space provided in the refractory brick 423 to perform cooling, and when the temperature is 800°C or lower, the air cooling apparatus 434 is stopped, or there may be used a method in which control is carried out so that the temperature of the thermometer is a predetermined temperature.
  • the radiator By providing the cooling means, the radiator can be prevented from overheating. Thereby, a decrease in the efficiency of heating by radiation caused by the melting and solidification of fly ash in the surface layer portion of the radiator can be prevented, and further fuel expanses or electricity expenses can be saved.
  • FIG. 23 shows one example of means for preventing a decrease in the efficiency of heating by radiation caused by the melting and solidification of fly ash in the surface layer portion of a radiator without the use of cooling means.
  • the radiator is disposed in a recess in the furnace wall.
  • FIG. 23 shows a case where the electric heater is incorporated in the refractory brick as shown in FIG. 20, it is a matter of course that the means shown in FIG. 23 can be applied to the configurations shown in FIGS. 18, 19 and 21.
  • thermometer 435 As shown in FIG. 23, by using a radiation thermometer 435 as the thermometer, the temperature of fly ash, which is a heated element, in gas flow can be measured directly, so that the overheat of fly ash and the melting and solidification of fly ash on the nearby furnace wall etc. can be prevented effectively.
  • the radiation thermometer When the radiation thermometer is used, an observation window capable of observing the interior of furnace through a wide angle must be provided on the furnace wall.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Incineration Of Waste (AREA)
EP01947795A 2000-07-05 2001-07-03 Incinerateur de dechets et son procede de fonctionnement Withdrawn EP1304525A1 (fr)

Applications Claiming Priority (13)

Application Number Priority Date Filing Date Title
JP2000203571 2000-07-05
JP2000203571 2000-07-05
JP2000211240A JP2002022133A (ja) 2000-07-12 2000-07-12 廃棄物焼却炉の廃熱ボイラ及びその排ガス温度制御方法
JP2000211240 2000-07-12
JP2000216315 2000-07-17
JP2000215308A JP2002031310A (ja) 2000-07-17 2000-07-17 ストーカ型廃棄物焼却炉
JP2000215308 2000-07-17
JP2000216315A JP2002031314A (ja) 2000-07-17 2000-07-17 ストーカ型廃棄物焼却炉
JP2000217055A JP2002031320A (ja) 2000-07-18 2000-07-18 火格子温度の制御方法及び火格子式廃棄物焼却炉
JP2000217055 2000-07-18
JP2000384582 2000-12-19
JP2000384582A JP2002081628A (ja) 2000-07-05 2000-12-19 廃棄物焼却炉
PCT/JP2001/005746 WO2002002992A1 (fr) 2000-07-05 2001-07-03 Incinerateur de dechets et son procede de fonctionnement

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EP2194325A1 (fr) * 2008-12-02 2010-06-09 ABB Research Ltd. Dispositif et procédé de détection de flamme
DE102010036749A1 (de) * 2010-07-19 2012-01-19 Heizkraftwerksgesellschaft Cottbus Mbh Verfahren zur Leistungssteigerung bei gleichzeitiger Verminderung von Ablagerungen in Kesseln mit Wirbelschicht-Feuerung
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WO2014172818A1 (fr) * 2013-04-27 2014-10-30 国家电网公司 Optimisation de combustion et système de commande reposant sur une mesure de champs de température de four par onde sonore, et procédé de commande s'y rapportant
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AT514699A4 (de) * 2013-12-19 2015-03-15 Andritz Energy & Environment Gmbh Verbrennungsanlage
CN105841164A (zh) * 2016-06-04 2016-08-10 上海市环境工程设计科学研究院有限公司 一种抽取燃尽段顶空热烟气通入干燥段的垃圾焚烧炉
WO2022032483A1 (fr) * 2020-08-11 2022-02-17 潮州深能环保有限公司 Procédé de mesure et de calcul de température de régulation principale de gaz de combustion de premier carneau d'incinérateur de déchets
RU2754911C1 (ru) * 2020-11-11 2021-09-09 Федеральное государственное бюджетное образовательное учреждение высшего образования "Казанский государственный энергетический университет" (ФГБОУ ВО "КГЭУ") Установка для газификации углеродсодержащих отходов

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