EP1286979A1 - Procede pour epoxyder des hydrocarbures - Google Patents
Procede pour epoxyder des hydrocarburesInfo
- Publication number
- EP1286979A1 EP1286979A1 EP01943326A EP01943326A EP1286979A1 EP 1286979 A1 EP1286979 A1 EP 1286979A1 EP 01943326 A EP01943326 A EP 01943326A EP 01943326 A EP01943326 A EP 01943326A EP 1286979 A1 EP1286979 A1 EP 1286979A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- volume
- oxygen
- solution
- propene
- metals
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229930195733 hydrocarbon Natural products 0.000 title claims abstract description 24
- 150000002430 hydrocarbons Chemical class 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000006735 epoxidation reaction Methods 0.000 title claims abstract description 10
- 239000000203 mixture Substances 0.000 claims abstract description 34
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 32
- 239000001301 oxygen Substances 0.000 claims abstract description 31
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229910052751 metal Inorganic materials 0.000 claims abstract description 27
- 239000002184 metal Substances 0.000 claims abstract description 27
- 150000002739 metals Chemical class 0.000 claims abstract description 16
- 229910052737 gold Inorganic materials 0.000 claims abstract description 12
- 229910052707 ruthenium Inorganic materials 0.000 claims abstract description 10
- 229910052684 Cerium Inorganic materials 0.000 claims abstract description 8
- 229910052802 copper Inorganic materials 0.000 claims abstract description 8
- 229910052738 indium Inorganic materials 0.000 claims abstract description 8
- 229910052741 iridium Inorganic materials 0.000 claims abstract description 8
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 8
- 229910052762 osmium Inorganic materials 0.000 claims abstract description 8
- 229910052763 palladium Inorganic materials 0.000 claims abstract description 8
- 229910052697 platinum Inorganic materials 0.000 claims abstract description 8
- 229910052703 rhodium Inorganic materials 0.000 claims abstract description 8
- 229910052716 thallium Inorganic materials 0.000 claims abstract description 8
- QQONPFPTGQHPMA-UHFFFAOYSA-N Propene Chemical compound CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 40
- 239000003054 catalyst Substances 0.000 claims description 30
- 239000004215 Carbon black (E152) Substances 0.000 claims description 14
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 12
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 claims description 5
- 229910003172 MnCu Inorganic materials 0.000 claims description 3
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 claims description 3
- 239000007789 gas Substances 0.000 description 32
- 238000001291 vacuum drying Methods 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 19
- 238000007254 oxidation reaction Methods 0.000 description 14
- 230000003647 oxidation Effects 0.000 description 13
- 239000002243 precursor Substances 0.000 description 13
- 239000007787 solid Substances 0.000 description 13
- 229910052799 carbon Inorganic materials 0.000 description 10
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 9
- 239000010931 gold Substances 0.000 description 9
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical group C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 8
- 239000010949 copper Substances 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000010948 rhodium Substances 0.000 description 6
- 150000001336 alkenes Chemical class 0.000 description 5
- 238000004880 explosion Methods 0.000 description 5
- 150000002576 ketones Chemical class 0.000 description 5
- YLPJWCDYYXQCIP-UHFFFAOYSA-N nitroso nitrate;ruthenium Chemical compound [Ru].[O-][N+](=O)ON=O YLPJWCDYYXQCIP-UHFFFAOYSA-N 0.000 description 5
- 239000012071 phase Substances 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 229910002651 NO3 Inorganic materials 0.000 description 4
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 4
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 238000013019 agitation Methods 0.000 description 4
- 239000003570 air Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 239000011572 manganese Substances 0.000 description 4
- 150000002924 oxiranes Chemical class 0.000 description 4
- KDLHZDBZIXYQEI-UHFFFAOYSA-N palladium Substances [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 229910004298 SiO 2 Inorganic materials 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000003085 diluting agent Substances 0.000 description 3
- 229910001882 dioxygen Inorganic materials 0.000 description 3
- 125000003700 epoxy group Chemical group 0.000 description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 239000002923 metal particle Substances 0.000 description 3
- 239000007800 oxidant agent Substances 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 150000001299 aldehydes Chemical class 0.000 description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 239000012018 catalyst precursor Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229930195734 saturated hydrocarbon Natural products 0.000 description 2
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 2
- 229910015371 AuCu Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 229910020203 CeO Inorganic materials 0.000 description 1
- CQVDKGFMVXRRAI-UHFFFAOYSA-J Cl[Au](Cl)(Cl)Cl Chemical compound Cl[Au](Cl)(Cl)Cl CQVDKGFMVXRRAI-UHFFFAOYSA-J 0.000 description 1
- ZYSSNSIOLIJYRF-UHFFFAOYSA-H Cl[Ir](Cl)(Cl)(Cl)(Cl)Cl Chemical compound Cl[Ir](Cl)(Cl)(Cl)(Cl)Cl ZYSSNSIOLIJYRF-UHFFFAOYSA-H 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical class ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 description 1
- STNJBCKSHOAVAJ-UHFFFAOYSA-N Methacrolein Chemical compound CC(=C)C=O STNJBCKSHOAVAJ-UHFFFAOYSA-N 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 125000002015 acyclic group Chemical group 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 125000002619 bicyclic group Chemical group 0.000 description 1
- 229910002056 binary alloy Inorganic materials 0.000 description 1
- FUSUHKVFWTUUBE-UHFFFAOYSA-N buten-2-one Chemical compound CC(=O)C=C FUSUHKVFWTUUBE-UHFFFAOYSA-N 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- IAQRGUVFOMOMEM-ARJAWSKDSA-N cis-but-2-ene Chemical compound C\C=C/C IAQRGUVFOMOMEM-ARJAWSKDSA-N 0.000 description 1
- 238000000366 colloid method Methods 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- XNMQEEKYCVKGBD-UHFFFAOYSA-N dimethylacetylene Natural products CC#CC XNMQEEKYCVKGBD-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001493 electron microscopy Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 125000005842 heteroatom Chemical group 0.000 description 1
- AHAREKHAZNPPMI-UHFFFAOYSA-N hexa-1,3-diene Chemical compound CCC=CC=C AHAREKHAZNPPMI-UHFFFAOYSA-N 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 238000007327 hydrogenolysis reaction Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical compound Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000001282 iso-butane Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 125000002950 monocyclic group Chemical group 0.000 description 1
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- FYWSTUCDSVYLPV-UHFFFAOYSA-N nitrooxythallium Chemical compound [Tl+].[O-][N+]([O-])=O FYWSTUCDSVYLPV-UHFFFAOYSA-N 0.000 description 1
- -1 olefins or alkanes Natural products 0.000 description 1
- GPNDARIEYHPYAY-UHFFFAOYSA-N palladium(ii) nitrate Chemical compound [Pd+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O GPNDARIEYHPYAY-UHFFFAOYSA-N 0.000 description 1
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000005240 physical vapour deposition Methods 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000002459 porosimetry Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- VXNYVYJABGOSBX-UHFFFAOYSA-N rhodium(3+);trinitrate Chemical compound [Rh+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VXNYVYJABGOSBX-UHFFFAOYSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000010944 silver (metal) Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- IAQRGUVFOMOMEM-ONEGZZNKSA-N trans-but-2-ene Chemical compound C\C=C\C IAQRGUVFOMOMEM-ONEGZZNKSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D301/00—Preparation of oxiranes
- C07D301/02—Synthesis of the oxirane ring
- C07D301/03—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds
- C07D301/04—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen
- C07D301/08—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen in the gaseous phase
- C07D301/10—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen in the gaseous phase with catalysts containing silver or gold
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/40—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/54—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/56—Platinum group metals
- B01J23/62—Platinum group metals with gallium, indium, thallium, germanium, tin or lead
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/825—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with gallium, indium or thallium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/89—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
- B01J23/8926—Copper and noble metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
- B01J37/0205—Impregnation in several steps
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D301/00—Preparation of oxiranes
- C07D301/02—Synthesis of the oxirane ring
- C07D301/03—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds
- C07D301/04—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen
- C07D301/08—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen in the gaseous phase
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/613—10-100 m2/g
Definitions
- the present invention relates to a process for the epoxidation of hydrocarbons with oxygen, characterized in that the process in the presence of a mixture comprising at least two metals from the group Cu, Ru, Rh, Pd, Os, Ir, Pt, Au, In, Tl, Mn, Ce is carried out on a support with a BET surface area of less than 200 m 2 / g and the use of a mixture comprising at least two metals from the group Cu, Ru, Rh, Pd, Os, Ir, Pt, Au , In, Tl, Mn, Ce on a support with a BET surface area of less than 200 m 2 / g for the epoxidation of hydrocarbons.
- Epoxies are an important raw material for the polyurethane industry. There are a number of processes for their manufacture, some of which have been technically implemented. These are used today for the industrial production of ethylene oxide
- EP-A1-0 930 308 describes e.g. the use of ion-exchanged titanium silicalites as a catalyst with these two oxidizing agents.
- the oxidizing agent is oxygen, which is used in the presence of hydrogen.
- the system is characterized by an exceptionally high selectivity (S> 95%) with regard to propene oxidation.
- S> 95%) with regard to propene oxidation.
- the low conversion and deactivation of the catalyst are disadvantageous. Not much is known in the literature about other active components besides silver and gold for the selective direct oxidation of propene and higher alkenes in the gas phase to the epoxides.
- propene oxide can be produced with mixtures of different metals by direct oxidation of propene with oxygen or air. This is all the more unusual since, according to literature, the oxidation does not stop at the epoxide level, but the corresponding acids, ketones or
- Aldehydes are formed.
- the invention relates to a process for the epoxidation of hydrocarbons with oxygen, characterized in that the process in the presence of a mixture comprising at least two metals from the group Cu, Ru, Rh, Pd,
- Os, Ir, Pt, Au, In, Tl, Mn, Ce is carried out on an inert support with a BET surface area of less than 200 m / g.
- hydrocarbon is understood to mean unsaturated or saturated hydrocarbons such as olefins or alkanes, which also contain heteroatoms such as N, O, P,
- S or halogens can contain.
- the organic component to be oxidized can acyclic, monocyclic, bicyclic or polycyclic and can be monoolefinic, diolefinic or polyolefinic. In the case of organic components with two or more double bonds, the double bonds can be conjugated and non-conjugated.
- Hydrocarbons are preferably oxidized, from which those oxidation products are formed whose partial pressure at the reaction temperature is low enough to remove the product continuously from the catalyst.
- Unsaturated and saturated hydrocarbons having 2 to 20, preferably 3 to 10 carbon atoms are preferred 1,3-butadiene, pentene, pentane, 1-hexene, 1-hexane, hexadiene, cyclohexene, benzene.
- the oxygen can be used in various forms, such as molecular oxygen, air and nitrogen oxide. Molecular oxygen is preferred.
- Suitable mixtures are preferably binary or ternary mixtures of the metals Cu, Ru, Rh, Pd, Os, Ir, Pt, Au, In, Tl, Mn, Ce, the contents of the individual metals in each case in the range from 0-100 rel. % By weight and trivially add up to 100%.
- the supports are compounds from the class of compounds of Al 2 O 3 , SiO 2 , CeO 2 , TiO 2 with BET surface areas ⁇ 200 m 2 / g, preferably ⁇ 100 m 2 / g, particularly preferably 10 m 2 / g and very particularly preferably ⁇ 1 m 2 / g.
- the porosity is advantageously 20-60%, in particular 30-50%.
- the particle size of the supports depends on the process conditions of the gas phase oxidation and is usually in the range from 1/10 to 1/20 of the reactor diameter.
- the specific surface is determined in the usual way according to Brunauer, Emmet and Teller, J. Anorg. Chem. Soc. 1938, 60, 309, the porosity by the mercury porosimetry and the particle size of the metal particles on the carrier surface by means of electron microscopy.
- the metal concentration on the carrier should generally be in the range from 0.001 to 50% by weight, preferably 0.001 to 20% by weight, very particularly preferably 0.01 to 5% by weight.
- the generation of the metal particles on the carrier is not limited to one method.
- To generate metal particles here are some example methods such as deposition precipitation as described in EP-B-0 709 360 on page 3, lines 38 ff., Impregnation in solution, incipient wetness, colloid method, Sputtering, called CVD, PVD.
- Incipient wetness means the addition of a solution containing soluble metal compounds to the support material, the volume of the solution which is added to the support being less than or equal to the pore volume of the support.
- the carrier thus remains macroscopically dry. All solvents in which the metal extenders are soluble, such as water, alcohols, (crown) ethers, esters, ketones, halogenated hydrocarbons, etc., can be used as solvents for incipient wetness.
- the carrier is preferably impregnated with a solution containing the metal ions and then dried, calcined and reduced.
- the solution can additionally contain components known to the person skilled in the art which increase the solubility of the or increase the metal salts in the solvent and / or change the redox potentials of the metals and / or change the pH.
- Ammonia, amines, diamines, hydroxyamines and acids such as HC1, HNO 3 , H 2 SO 4 , H 3 PO 4 may be mentioned in particular.
- Soaking can e.g. through Incipient Wetness, but is not limited to this.
- the Incipient Wetness Process can include the following steps:
- the oxygen content in the gas stream is advantageously in the range from 0 to 21% by volume, preferably from 5 to 15% by volume.
- the temperature for the calcination, the metal mixture is adapted and is therefore generally in the range from 400 to 600 ° C., preferably 450-550 ° C., particularly preferably 500 ° C.
- the hydrogen content can be between 0-100% by volume, but preferably 0-25, particularly preferably 5% by volume.
- the reduction temperatures are adapted to the respective metal mixture and are between 100 and 600 ° C.
- alkaline earth and / or alkali ions as hydroxides, carbonates, nitrates, chlorides of one or more alkaline earth and / or alkali metals.
- the epoxidation process is usually carried out under the following conditions, preferably in the gas phase:
- the molar amount of the hydrocarbon used in relation to the total molar number of hydrocarbon, oxygen and, if appropriate, diluent gas and the relative molar ratio of the components can be varied within a wide range and is generally based on the explosion limits of the hydrocarbon-oxygen mixture. As a rule, work is carried out above or below the explosion limit.
- hydrocarbon content based on the molar sum of hydrocarbon and oxygen, is typically ⁇ 2 mol% or> 78 mol%. Hydrocarbon contents in the range of 0.5-2 mol% are preferred for procedures below
- Explosion limit and 78-99 mole% when driving above the explosion limit selected are particularly preferred.
- An excess of hydrocarbon, based on the oxygen used (on a molar basis), is preferably used.
- the molar proportion of oxygen based on the total number of moles of hydrocarbon, oxygen and diluent gas, can be varied within a wide range.
- the oxygen is preferably used in a molar deficit to the hydrocarbon.
- a diluent gas such as nitrogen, helium, argon, methane, carbon dioxide, carbon monoxide or similar, predominantly inert gases, can optionally also be used for hydrocarbon and oxygen. Mixtures of the inert components described can also be used. The addition of inert components is favorable for transporting the heat released by this exothermic oxidation reaction and from a safety point of view. In this case, the composition of the educt gas mixtures described above is also possible into the explosion area, i.e. the relative ratio of hydrocarbon and oxygen can be between 0.5: 99.5 and 99.5: 0.5 mol%.
- the contact time of the hydrocarbon and catalyst is usually in the range of 5-60 seconds.
- the process is usually carried out at temperatures in the range of 120-300 ° C, preferably 180-250 ° C. Examples
- One way of producing an active catalyst for PO production is, for example, to dissolve 77.6 mg of copper nitrate and 3.59 g of an approx. 14% ruthenium nitrosyl nitrate solution in 2 ml water, the solution to approx. 10 g Al 2 O 3 there and let it soak up. The solid thus obtained is dried overnight at 100 ° C. in a vacuum drying cabinet under a vacuum of approx. 15 mm Hg.
- the precursor thus produced is reduced for 12 hours at 500 ° C. with 10% by volume H 2 in N 2 at 60 l / h.
- One way to produce an active catalyst for PO production is to dissolve 77.6 mg of copper nitrate in 5-6 ml of water, add the solution to approx. 10 g of Al O 3 and let it soak up. The solid thus obtained is dried for 12 hours at 60 ° C. in a vacuum drying cabinet under a vacuum of approx.
- the precursor thus produced is reduced for 12 hours at 500 ° C. with 10% by volume H 2 in N 2 at 60 l / h.
- 10 g of the catalyst obtained in this way are investigated in a continuously operated fixed bed reactor with a residence time of about 20 seconds under a starting gas composition of 79% by volume propene and 21% by volume oxygen.
- a starting gas composition of 79% by volume propene and 21% by volume oxygen.
- One way of producing an active catalyst for PO production is, for example, to dissolve 77.6 mg of copper nitrate in 5-6 ml of water, add the solution to approx. 10 g of Al 2 O 3 and let it soak up. The solid obtained in this way is dried for 12 hours at 60 ° C. in a vacuum drying cabinet under a vacuum of approximately 15 mm Hg. Then 2.5 g of a ruthenium nitrosyl nitrate solution containing approximately 20% by weight of Ru are added in the same way and the mixture is dried then as described in Example 1. Finally, the precursor thus produced is reduced for 12 hours at 500 ° C. with 10% by volume H 2 in N 2 at 60 l / h.
- Another way of producing an active catalyst for PO production is to add 7.4 g of a 10% rhodium nitrate solution to about 10 g of Al 2 O 3 and let it soak up. The solid thus obtained is dried for 4 hours at 100 ° C. in a vacuum drying cabinet under a vacuum of approx. 15 mm
- Hg. 1.3 g of about 20% by weight are then coated in the same way.
- Ru containing ruthenium butiitrosyl nitrate solution and then dries for 12 h as described in a vacuum drying cabinet.
- the precursor thus produced is reduced for 4 hours at 500 ° C. with 10% by volume H 2 in N 2 at 60 l / h.
- An alternative way of producing an active catalyst for PO production is, for example, to dissolve 343 mg of thalium nitrate in 5 g of water and to soak approx. 10 g of Al 2 O 3 with the resulting solution. The solution is allowed to be sucked up under constant agitation and the solid obtained in this way is dried for 4 h at 100 ° C. in a vacuum drying cabinet under a vacuum of approx. 15 mm Hg. The solution prepared from 776 mg of copper (II ) nitrate and 5 g water and then dries overnight at 100 ° C in a vacuum drying cabinet at approx. 15 mm Hg.
- the precursor thus produced is reduced for 12 hours at 500 ° C. with 10% by volume H 2 in N 2 at 60 l / h.
- the precursor thus produced is reduced for 12 hours at 500 ° C. with 10% by volume H 2 in N 2 at 60 l / h.
- the precursor thus produced is reduced for 12 hours at 500 ° C. with 10% by volume H 2 in N 2 at 60 l / h.
- 1 g of the catalyst obtained in this way is investigated in a continuously operated fixed bed reactor with a residence time of about 20 seconds under a feed gas composition of 79% by volume propene and 21% by volume oxygen.
- a feed gas composition of 79% by volume propene and 21% by volume oxygen.
- PO contents of 390 ppm are measured in the exhaust gas flow.
- the precursor thus produced is reduced for 4 hours at 500 ° C. with 10% by volume H 2 in N 2 at 60 l / h.
- the precursor thus produced is reduced for 8 hours at 500 ° C. with 10% by volume H 2 in N 2 at 60 l / h.
- the precursor thus produced is reduced for 4 hours at 500 ° C. with 10% by volume H 2 in N 2 at 60 l / h.
- the precursor thus produced is reduced for 8 hours at 500 ° C. with 10% by volume H 2 in N 2 at 60 l / h.
- Solution 230 g Al 2 O 3 You let the solution soak up with constant movement and dries the solid obtained in this way for 4 hours at 100 ° C. in a vacuum drying cabinet under a vacuum of approx. 15 mm Hg. Then a solution prepared from 33.92 g of copper nitrate and 95 g of water is added in the same way and then dried overnight at 100 ° C in a vacuum drying cabinet at approx. 15 mm Hg.
- the precursor thus produced is reduced for 8 hours at 500 ° C. with 10% by volume H 2 in N 2 at 60 l / h.
- the precursor thus produced is reduced for 8 hours at 500 ° C. with 10% by volume H 2 in N 2 at 60 l / h.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
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- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Epoxy Compounds (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Abstract
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10024096A DE10024096A1 (de) | 2000-05-18 | 2000-05-18 | Verfahren zur Epoxidierung von Kohlenwasserstoffen |
DE10024096 | 2000-05-18 | ||
PCT/EP2001/005136 WO2001087867A1 (fr) | 2000-05-18 | 2001-05-07 | Procede pour epoxyder des hydrocarbures |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1286979A1 true EP1286979A1 (fr) | 2003-03-05 |
Family
ID=7642344
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01943326A Withdrawn EP1286979A1 (fr) | 2000-05-18 | 2001-05-07 | Procede pour epoxyder des hydrocarbures |
Country Status (14)
Country | Link |
---|---|
US (1) | US20030191328A1 (fr) |
EP (1) | EP1286979A1 (fr) |
JP (1) | JP2003533520A (fr) |
KR (1) | KR20030009490A (fr) |
CN (1) | CN1429217A (fr) |
AU (1) | AU2001265930A1 (fr) |
BR (1) | BR0110850A (fr) |
CA (1) | CA2409018A1 (fr) |
CZ (1) | CZ20023733A3 (fr) |
DE (1) | DE10024096A1 (fr) |
HU (1) | HUP0302061A2 (fr) |
MX (1) | MXPA02011308A (fr) |
PL (1) | PL358336A1 (fr) |
WO (1) | WO2001087867A1 (fr) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10139531A1 (de) * | 2001-08-10 | 2003-02-20 | Bayer Ag | Verfahren zur Epoxidierung von Kohlenwasserstoffen |
DE10251325A1 (de) * | 2002-11-05 | 2004-05-13 | Bayer Ag | Katalysator und Verfahren zur Oxidation von Kohlenwasserstoffen zu Epoxiden |
JP2005306803A (ja) * | 2004-04-23 | 2005-11-04 | Hamamatsu Kagaku Gijutsu Kenkyu Shinkokai | 不飽和化合物の酸化方法 |
TW200730243A (en) * | 2005-12-15 | 2007-08-16 | Mitsui Mining & Smelting Co | Oxygen scavenger and method for producing the same |
US8685883B2 (en) | 2008-04-30 | 2014-04-01 | Dow Technology Investments Llc | Porous body precursors, shaped porous bodies, processes for making them, and end-use products based upon the same |
US20110059843A1 (en) * | 2008-04-30 | 2011-03-10 | Howard Kevin E | Porous body precursors, shaped porous bodies, processes for making them, and end-use products based upon the same |
EP2293872A1 (fr) * | 2008-04-30 | 2011-03-16 | Dow Technology Investments LLC | Précurseurs de corps poreux, corps façonnés poreux, procédés de fabrication de ceux-ci et produits finis fondés sur ceux-ci |
US20110152547A1 (en) * | 2009-12-17 | 2011-06-23 | Sumitomo Chemical Company, Limited | Process for producing olefin oxide |
US8889892B2 (en) | 2010-07-09 | 2014-11-18 | Sumitomo Chemical Company, Limited | Process for producing olefin oxide |
WO2012094118A1 (fr) | 2011-01-05 | 2012-07-12 | Sumitomo Chemical Company, Limited | Procédé de production d'un oxyde d'oléfine |
EP2668170B1 (fr) * | 2011-01-24 | 2016-10-19 | Sumitomo Chemical Company Limited | Conversion directe d'une oléfine en oxyde d'oléfine par de l'oxygène moléculaire |
WO2013100173A1 (fr) | 2011-12-27 | 2013-07-04 | Sumitomo Chemical Company, Limited | Procédé de production d'un oxyde d'oléfine faisant appel à un catalyseur comprenant un oxyde de ruthénium et un composant de tellure |
WO2014003209A1 (fr) | 2012-06-29 | 2014-01-03 | Sumitomo Chemical Company, Limited | Procédé de fabrication d'un oxyde d'oléfine |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3989674A (en) * | 1969-03-26 | 1976-11-02 | Exxon Research And Engineering Company | Novel gold-copper catalysts for the partial oxidation of olefins |
GB1373489A (en) * | 1970-11-09 | 1974-11-13 | Ici Ltd | Oxidation of olefinic compounds |
GB1423339A (en) * | 1972-03-13 | 1976-02-04 | Ici Ltd | Oxidation of olefins |
GB1409421A (en) * | 1972-07-17 | 1975-10-08 | Bryce Smith Derek | Gold compounds |
US5112795A (en) * | 1990-10-12 | 1992-05-12 | Union Carbide Chemicals & Plastics Technology Corporation | Supported silver catalyst, and processes for making and using same |
DE4425672A1 (de) * | 1994-07-20 | 1996-01-25 | Basf Ag | Oxidationskatalysator, Verfahren zu seiner Herstellung und Oxidationsverfahren unter Verwendung des Oxidationskatalysators |
DE19519004A1 (de) * | 1995-05-24 | 1996-11-28 | Hoechst Ag | Neue selen- und rutheniumhaltige Metalloxidkatalysatoren sowie ein Verfahren zu ihrer Herstellung und ihre Verwendung |
KR100255480B1 (ko) * | 1996-03-21 | 2000-05-01 | 사또 다께오 | 탄화수소의 부분산화용촉매 및 탄화수소의 부분산화방법 |
DE69704869T2 (de) * | 1996-07-01 | 2001-08-30 | The Dow Chemical Co., Midland | Verfahren zur direkten oxidation von olefinen zu olefinoxiden |
DE19845975A1 (de) * | 1998-08-27 | 2000-03-02 | Wolfgang Hoelderich | Verfahren zur Herstellung von Epoxiden aus Olefinen und Sauerstoff in Gegenwart von Wasserstoff |
-
2000
- 2000-05-18 DE DE10024096A patent/DE10024096A1/de not_active Withdrawn
-
2001
- 2001-05-07 AU AU2001265930A patent/AU2001265930A1/en not_active Abandoned
- 2001-05-07 CN CN01809556A patent/CN1429217A/zh active Pending
- 2001-05-07 EP EP01943326A patent/EP1286979A1/fr not_active Withdrawn
- 2001-05-07 CA CA002409018A patent/CA2409018A1/fr not_active Abandoned
- 2001-05-07 CZ CZ20023733A patent/CZ20023733A3/cs unknown
- 2001-05-07 KR KR1020027015480A patent/KR20030009490A/ko not_active Application Discontinuation
- 2001-05-07 HU HU0302061A patent/HUP0302061A2/hu unknown
- 2001-05-07 JP JP2001584263A patent/JP2003533520A/ja active Pending
- 2001-05-07 BR BR0110850-6A patent/BR0110850A/pt not_active Application Discontinuation
- 2001-05-07 MX MXPA02011308A patent/MXPA02011308A/es unknown
- 2001-05-07 US US10/276,341 patent/US20030191328A1/en not_active Abandoned
- 2001-05-07 PL PL01358336A patent/PL358336A1/xx not_active Application Discontinuation
- 2001-05-07 WO PCT/EP2001/005136 patent/WO2001087867A1/fr not_active Application Discontinuation
Non-Patent Citations (1)
Title |
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See references of WO0187867A1 * |
Also Published As
Publication number | Publication date |
---|---|
PL358336A1 (en) | 2004-08-09 |
WO2001087867A1 (fr) | 2001-11-22 |
DE10024096A1 (de) | 2001-11-22 |
CN1429217A (zh) | 2003-07-09 |
JP2003533520A (ja) | 2003-11-11 |
MXPA02011308A (es) | 2003-06-06 |
BR0110850A (pt) | 2003-02-11 |
AU2001265930A1 (en) | 2001-11-26 |
HUP0302061A2 (hu) | 2003-09-29 |
KR20030009490A (ko) | 2003-01-29 |
US20030191328A1 (en) | 2003-10-09 |
CA2409018A1 (fr) | 2002-11-15 |
CZ20023733A3 (cs) | 2003-02-12 |
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