EP1284337B1 - Procédé d'usinage d'une ailette de turbine à gaz - Google Patents

Procédé d'usinage d'une ailette de turbine à gaz Download PDF

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Publication number
EP1284337B1
EP1284337B1 EP02405661A EP02405661A EP1284337B1 EP 1284337 B1 EP1284337 B1 EP 1284337B1 EP 02405661 A EP02405661 A EP 02405661A EP 02405661 A EP02405661 A EP 02405661A EP 1284337 B1 EP1284337 B1 EP 1284337B1
Authority
EP
European Patent Office
Prior art keywords
roughness
turbine blade
gas turbine
protective layer
ceramic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP02405661A
Other languages
German (de)
English (en)
Other versions
EP1284337A1 (fr
Inventor
Gordon Anderson
Reinhard Fried
Michael Lötzerich
Markus Oehl
Stefan Schlechtriem
Jörg Stengele
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Technology GmbH
Original Assignee
Alstom Technology AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Alstom Technology AG filed Critical Alstom Technology AG
Publication of EP1284337A1 publication Critical patent/EP1284337A1/fr
Application granted granted Critical
Publication of EP1284337B1 publication Critical patent/EP1284337B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/28Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/288Protective coatings for blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/14Form or construction
    • F01D5/141Shape, i.e. outer, aerodynamic form
    • F01D5/145Means for influencing boundary layers or secondary circulations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/28Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/286Particular treatment of blades, e.g. to increase durability or resistance against corrosion or erosion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00Manufacture
    • F05D2230/10Manufacture by removing material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00Manufacture
    • F05D2230/90Coating; Surface treatment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2250/00Geometry
    • F05D2250/60Structure; Surface texture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2250/00Geometry
    • F05D2250/60Structure; Surface texture
    • F05D2250/62Structure; Surface texture smooth or fine
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2250/00Geometry
    • F05D2250/60Structure; Surface texture
    • F05D2250/62Structure; Surface texture smooth or fine
    • F05D2250/621Structure; Surface texture smooth or fine polished
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2260/00Function
    • F05D2260/20Heat transfer, e.g. cooling
    • F05D2260/221Improvement of heat transfer
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2260/00Function
    • F05D2260/20Heat transfer, e.g. cooling
    • F05D2260/221Improvement of heat transfer
    • F05D2260/2214Improvement of heat transfer by increasing the heat transfer surface
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/20Oxide or non-oxide ceramics
    • F05D2300/21Oxide ceramics
    • F05D2300/2118Zirconium oxides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/60Properties or characteristics given to material by treatment or manufacturing
    • F05D2300/611Coating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12451Macroscopically anomalous interface between layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31Surface property or characteristic of web, sheet or block

Definitions

  • the invention relates to a method for processing a ceramic Protective layer coated gas turbine part according to the preamble of the independent Claim. Such a procedure is over US-A-4,576,874.
  • a first protective layer of the turbine blade consists of a metallic one Alloy such as MCrAlY, where M is Ni, Co or Fe. This kind of metallic Coating serves as protection against oxidation.
  • a second, rougher coating from MCrAlY is applied to it with other coating parameters. This layer is also called "bond-coating".
  • Such coatings are numerous from the prior art and for example from US-A-3,528,861 or US-A-4,585,481.
  • TBC Thermal Barrier Coating
  • Ceramic coatings and methods for Coating are for example from the documents EP-A2-441 095, EP-A1-937,787, US-A-5,972,424, US-A-4,055,705, US-A-4,248,940, US-A-4,321,311, US-A-4,676,994, US-A-5,894,053.
  • the applied protective layers have in usually a relatively high surface roughness. This surface roughness but influences the heat transfer in a positive way, so that the base material is subjected to thermal stress with increasing roughness. To avoid this is a method for smoothing the surface, for example, from Scripture EP-A2-1 088 908 known. On the other hand, however, a polished one influences Surface the flow behavior and in particular the separation behavior negative.
  • EP-A1-1 081 332 discloses a turbine blade which is characterized that a strip with increased roughness is attached downstream. These Measure has a positive effect on the detachment behavior.
  • US-A-4,576,874 discloses a process for applying a ceramic protective layer.
  • WO97 / 21907 discloses a turbine blade suitable for use in the wet steam region is provided by Vorend- and final stages of steam turbines and a Erosion wear is caused by impacting water droplets and in the area the inlet edges and parts of the airfoil is treated so that a Reduction of erosion wear results.
  • a particularly advantageous possibility To reduce the erosive effect is that the blade in the area of its leading edge and its blade back or in at least a portion of which has a surface roughness which is opposite to the Surface roughness of the front of the airfoil is significantly enhanced.
  • this object is achieved in a method according to the claim 1 solved by the roughness of the already applied reduced ceramic layer on the base material at least a first place and at least a second place the original roughness of ceramic layer is maintained.
  • the gas turbine section is a turbine blade coated with Y stabilized Zr oxide.
  • the roughness can only at least one downstream point of the Turbine blade are maintained while the remaining surface of the turbine blade smoothed.
  • the heat transfer is thus advantageously reduced, so that the heat transfer is deteriorated here, and with the same cooling performance improves the base material is cooled.
  • the ceramic Protective layer rough, so that there is some turbulence generated and the flow longer. The efficiency of the entire system is through this simple Measures advantageously increased.
  • FIG. 1 schematically shows a section through a turbine blade 1 of FIG Gas turbine.
  • the turbine blade 1 is on the surface 2 with a ceramic Protective layer 3 has been coated.
  • the ceramic protective layer 3 (Engl Barrier Coating, TBC), which is Y stabilized Zr oxide, serves as Protection against the turbine blade 1 flowing around hot gas 4, whose streamlines are visible in the figure 1.
  • Such ceramic coatings and methods of coating are, for example from the documents EP-A2-441 095, EP-A1-937,787, US-A-5,972,424, U.S. Patent Nos. 4,055,705; 4,248,940; 321,311; 4,676,994; 5,894,053 known. It is known that the applied protective layer has a certain surface roughness having.
  • the average roughness (R a , average roughness) at the first location 5 can be reduced to a maximum of 1/3 of the original average roughness.
  • the roughness R T will thus reduce, for example, from about 50 ⁇ m to 20 ⁇ m.
  • Such a smoothing of the TBC surface lowers the heat transfer coefficient by 20% to 30%. This therefore brings a significantly improved protection of the base material 1 used before the hot gases 4 at these points. 5
  • the roughness of the ceramic Protective layer 3 at least one downstream location 6, at which the detachment the hot gas flow takes place be maintained.
  • the detachment area 7 becomes thus overall smaller in comparison with a completely smooth surface, because at the risk of detachment 6 a certain turbulence, the detachment counteracts, is preserved.
  • the remaining ceramic protective layer 3 is smoothed for the purpose of a deteriorated heat transfer, ie reduced to a maximum of 1/3 of the original roughness.
  • On the smooth ground parts of the surface of the heat transfer is thus advantageously reduced, so that the heat transfer is further deteriorated here, and thus - with the same cooling performance - the base material is cooled improved.
  • the digits are 6 but not connected, but independently. This measure further serves to positively influence the detachment behavior. Between these places 6 becomes roughness for the purpose of deteriorated heat transfer again completely reduced.

Claims (5)

  1. Procédé d'usinage d'une couche de protection céramique (3), qui est appliquée sur la surface (2) d'une partie de turbine à gaz (1), la couche de protection céramique (3) présentant après son application sur la partie de turbine à gaz (1) une certaine rugosité,
    caractérisé en ce que
    la rugosité de la couche céramique déjà appliquée (3) sur le matériau de base (1) est réduite en au moins un premier endroit (5) et la rugosité initiale de la couche céramique (3) est maintenue en au moins un deuxième endroit (6).
  2. Procédé d'usinage selon la revendication 1,
    caractérisé en ce que
    la rugosité de la couche céramique appliquée (3) est réduite au premier endroit (5) jusqu'à au maximum 1/3 de la rugosité moyenne initiale.
  3. Procédé d'usinage selon l'une quelconque des revendications 1 ou 2,
    caractérisé en ce que
    la partie de turbine à gaz (1) est une aube de turbine (1) et la rugosité n'est maintenue qu'en au moins un endroit (6) sur l'aube de turbine (1) opposé à l'écoulement et susceptible de décollement, et la rugosité est réduite sur la surface restante (2) de l'aube de turbine (1).
  4. Procédé d'usinage selon la revendication 3,
    caractérisé en ce que
    la partie de turbine à gaz (1) est revêtue d'oxyde de Zr stabilisé à l'ytrine.
  5. Procédé d'usinage selon l'une quelconque des revendications précédentes,
    caractérisé en ce que
    la rugosité est réduite par meulage, sablage, polissage, trowalisage, brossage ou d'une autre manière appropriée.
EP02405661A 2001-08-14 2002-07-30 Procédé d'usinage d'une ailette de turbine à gaz Expired - Lifetime EP1284337B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH14992001 2001-08-14
CH14992001 2001-08-14

Publications (2)

Publication Number Publication Date
EP1284337A1 EP1284337A1 (fr) 2003-02-19
EP1284337B1 true EP1284337B1 (fr) 2005-04-06

Family

ID=4565523

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02405661A Expired - Lifetime EP1284337B1 (fr) 2001-08-14 2002-07-30 Procédé d'usinage d'une ailette de turbine à gaz

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US (1) US6773753B2 (fr)
EP (1) EP1284337B1 (fr)
DE (1) DE50202696D1 (fr)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10337019A1 (de) * 2003-08-12 2005-03-10 Alstom Technology Ltd Baden Verfahren zur Bearbeitung einer beschichteten Gasturbinenschaufel
EP1989399B1 (fr) * 2006-02-24 2012-02-08 MT Coatings, LLC Revêtement rugosifié pour composants de moteur de turbine à gaz
WO2008049460A1 (fr) * 2006-10-24 2008-05-02 Siemens Aktiengesellschaft PROCÉDÉ POUR RÉGLER LA RUGOSITÉ de surface LORS D'UNE OPÉRATION DE REVÊTEMENT À BASSE TEMPÉRATURE, ET ÉLÉMENT DE CONSTRUCTION
JP4793250B2 (ja) * 2006-12-21 2011-10-12 株式会社Ihi タービン翼
EP2725235A1 (fr) * 2012-10-24 2014-04-30 Siemens Aktiengesellschaft Profil diversement rugueux et procédés associés de fabrication
US20150114006A1 (en) * 2013-10-29 2015-04-30 General Electric Company Aircraft engine strut assembly and methods of assembling the same
CN104314618B (zh) * 2014-10-09 2015-08-19 中国科学院工程热物理研究所 一种低压涡轮叶片结构及降低叶片损失的方法
US10252395B2 (en) 2015-02-16 2019-04-09 United Technologies Corporation Ceramic coating polishing method
EP3680607A1 (fr) * 2019-01-08 2020-07-15 Rolls-Royce plc Mesure de la rugosité de surface

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CH616960A5 (en) * 1976-02-25 1980-04-30 Sulzer Ag Components resistant to high-temperature corrosion.
US4055705A (en) 1976-05-14 1977-10-25 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Thermal barrier coating system
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US5484980A (en) * 1993-02-26 1996-01-16 General Electric Company Apparatus and method for smoothing and densifying a coating on a workpiece
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Also Published As

Publication number Publication date
US6773753B2 (en) 2004-08-10
EP1284337A1 (fr) 2003-02-19
DE50202696D1 (de) 2005-05-12
US20030035968A1 (en) 2003-02-20

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