EP1258547A1 - Fils texturés par jet d'air et méthode de fabrication - Google Patents
Fils texturés par jet d'air et méthode de fabrication Download PDFInfo
- Publication number
- EP1258547A1 EP1258547A1 EP02010944A EP02010944A EP1258547A1 EP 1258547 A1 EP1258547 A1 EP 1258547A1 EP 02010944 A EP02010944 A EP 02010944A EP 02010944 A EP02010944 A EP 02010944A EP 1258547 A1 EP1258547 A1 EP 1258547A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- thread
- roving
- air
- textured
- dtex
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
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Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/46—Sewing-cottons or the like
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/16—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
- D02G1/165—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam characterised by the use of certain filaments or yarns
Definitions
- the invention relates to an air-textured thread and a method for Production of air-textured threads.
- EP 0892097 A2 describes a method for producing air-textured Known sewing threads. Those which can be produced by this known method Threads are not optimal in certain applications Properties on.
- An object of the invention is an air-textured thread that is as possible is fine and / or soft and at the same time the highest possible strength has, and a method for producing such a thread to accomplish.
- the thread consists of at least one raw yarn, which is made by air texturing at least one consisting of individual filaments or individual fibers Roving is made, being in the air-textured raw yarn without equipment the single filaments or single fibers an average Have a fineness of less than about 1.2 dtex.
- the thread according to the invention consequently consists of at least one raw yarn, which is made by air texturing and in which not equipped condition, the average fineness of the individual filaments or single fibers is less than 1.2 dtex. So far neither in Spinning process still achievable by air texturing average Fineness of the individual strength members (filaments and / or fibers) in the thread advantageously has the result that an inventive Thread compared to previously produced threads with the same fineness and strength of the thread a larger number of single filaments or Owns single fibers. Due to the high number of individual strength members is the thread according to the invention compared to previously produced Threads much softer with the same fineness and strength.
- the Thread according to the invention is consequently particularly advantageous in such Areas of application, e.g.
- the invention therefore makes it possible to determine the number of individual strength members increase in the thread and thus a softer thread too create without disadvantages in terms of fineness and strength to have to accept.
- Thread according to the invention Another advantage of the thread according to the invention is its essential better maneuverability when sewing.
- the invention shows Thread a generally calmer behavior during its processing.
- the thread according to the invention is characterized by a less tendency to squeeze out.
- Seams created by threading also have less impact less noticeable and lead to significantly less pronounced Seam impression especially when ironing.
- the invention needs Thread to be twisted less than conventional ones Threads to achieve optimal sewing or processing properties.
- At least part of the individual filaments or individual fibers is preferred in the form of microfilaments or microfibers with a basic fineness of each less than about 1.2 dtex, in particular less than about 1.0 dtex intended.
- the air-textured raw yarn is at least partially made of microfilaments or microfibers, each with a basic fineness less than about 1.2 dtex, especially less than about 1.0 dtex.
- the raw yarn and thus the thread formed from the raw yarn is created here by air texturing with microfilaments and / or Microfibers, i.e. with single or basic strength members that are finer than 1.2 dtex and in particular finer than 1.0 dtex.
- the air textured raw yarn and thus the air textured thread according to the In this embodiment, the invention thus has a micro fraction, i.e. one Share of microfilaments or microfibers.
- the raw yarn and thus the thread exclusively from such micro strength supports consist.
- the number of individual filaments or individual fibers in the roving is preferred approximately in the range of 24 to 400.
- the individual filaments or individual fibers are preferably made from Polyester, polyamide, polyamide 6, polyamide 6.6, polyamide 4.6, polyethylene, Polypropylene, regenerated fibers and / or natural fibers.
- the roving in the form of a LOY (low oriented yarn), POY (partly oriented yarn), FOY (fully oriented yarn) or FDY (fully drawn yarn) is provided.
- the raw yarn consists of several rovings and in particular at least one stand thread and at least one effect thread.
- the upright thread preferably has an initial fineness in the undrawn direction Condition in the range of about 50 to 300 dtex.
- the effect thread preferably has an initial fineness in the undrawn state in the range of 50 to 300 dtex.
- the effect thread is as fine as or finer than the upright thread.
- the individual filaments are or individual fibers of the effect thread as fine as or finer than those of the thread.
- the roving can be of circular cross section or basically have any profile. Furthermore, the roving be glossy or in principle have any matting. In addition, the air-textured raw yarn can follow Manufacturing basically be equipped in any way if necessary before or after twisting with one or more others Raw yarns.
- the object underlying the invention is, on the other hand, by a Process with the features of the independent process claim and in particular solved in that from at least one roving, the consists of individual filaments or individual fibers, at least one of which Part in the form of microfilaments or microfibers with a basic fineness each less than about 1.2 dtex, especially less than about 1.0 dtex is provided, at least one air-textured raw yarn is produced is in which the single filaments or single fibers without equipment have average fineness less than about 1.2 dtex.
- microfilaments are thus made in an air texturing process and / or microfibers, each having a basic fineness or Initial fineness of less than about 1.2 dtex, especially less than have about 1.0 dtex.
- a particularly soft, air-textured raw yarn and thus a through advantageous softness distinguishing air-textured thread created be, which still has a high strength.
- the raw yarn is preferably made up of several rovings and in particular from at least one standard thread and at least one effect thread manufactured.
- the method provides that the roving, in particular at least one Upright thread and / or at least one effect thread, before entering one Air texture unit is stretched.
- the roving in front of the air texturing unit can e.g. two consecutive Godets are performed, the stretching of the Roving due to different drive speeds of two consecutive Is effected by the godets in the conveying direction of the Roving's front godet runs faster than the rear godet.
- the roving is preferred, in particular at least one standing thread and / or at least one effect thread, approximately 1.2 to 2.6 times stretched.
- the roving in particular at least one stand thread and / or at least one effect thread, before the Entry into an air texturing unit is heated.
- the roving can be heated in addition or as an alternative to that mentioned Stretching and, for example, take place in that at least one of the godets assigned to the roving is heated.
- the temperature to which the roving is heated is preferably between 100 ° C and 240 ° C.
- a stand thread intended as roving is preferably at a temperature in the range of 150 ° C and 240 ° C, especially heated from 160 ° C to 220 ° C. Regarding an effect thread it is preferably provided that this is at a temperature between 100 ° C. and 200 ° C, in particular between 140 ° C and 180 ° C is heated.
- the air-textured roving is stretched. So this takes place after the air texturing unit, a post-stretching of the air textured Roving instead, creating an air-textured and post-drawn Raw yarn is created.
- the post-stretching is preferably carried out by a factor in the range from 0.95 and 1.1, in particular in a range from 1.01 to 1.05.
- the air-textured roving is heated.
- the heating following the texturing unit The roving to form the raw yarn is preferably carried out in such a way that the temperature of the air-textured roving between 200 ° C and 300 ° C, is in particular between 210 ° C and 260 ° C.
- This post-heating can be an alternative to the post-stretching mentioned take place, but preferably the air-textured roving both post-stretched as well as post-heating, preferably at the same time he follows.
- the air-textured raw yarn is preferably twisted.
- the twist can be between 150 and 600, especially between 300 and 500 turns per meter.
- Fig. 1 shows in the left part two rovings 11, one of which in the Production of a raw yarn 19 shown in the right part by a Air texturing process as upright thread 13 and the other as effect thread 15 serves.
- Both rovings 11 each consist of individual reinforcements 17a, 17b, and that from endless individual filaments, sometimes called Individual fibers are referred to, although generally referred to as "fibers" are meant by finite length, e.g. from single filaments can be made by tearing or cutting.
- fibers Preferably there is both the upright thread 13 and the effect thread 15 from individual plastic filaments, regenerated fibers and / or natural fibers 17a, 17b.
- the number of reinforcements 17a, 17b in the roving 11 can be used both for the upright thread 13 as well as for the effect thread 15 in the range from 24 to 400 lie.
- Both in the individual filaments 17b of the effect thread 15 and in the Individual filaments 17a of the standing thread 13 are microfilaments with a basic fineness of less than 1.2 dtex each.
- the effect thread 15 preferably has equally fine or finer individual strength members 17b as the upright thread 13.
- the filaments 17a, 17b can also be finer than 1.0 dtex. Furthermore, it can be in the upright thread 13 and / or in the effect thread 15 also only in part of the individual strength members 17a or 17b are microfilaments and / or microfibers.
- the upright thread 13 is preferably in the form of a POY (partial oriented yarn) or an FDY (fully drawn yarn). That the effect thread 15 roving 11 is preferably a POY.
- the average fineness of each Strength members 17a, 17b in the raw yarn 19 less than 1.2 dtex, whereby this value on the raw yarn 19 not yet equipped and therefore not inevitably relates to the final thread.
- the upright thread 13 is used to produce the raw yarn 19 withdrawn from a supply spool 23, while the effect thread 15 by a supply spool 25 is withdrawn.
- Both rovings 11 first arrive at a first godet 27 or 31 and then to a second godet 29 or 33.
- the godets 27, 29, 31, 33 become helical several times from the respective roving 11 entwined.
- the standing thread 13 passes from the second godet 29 to a wetting unit 35, at which it is wetted with water.
- the wetted upright thread 13 and the effect thread 15 are thereupon jointly fed to a texturing nozzle of an air texturing unit 21, in the two threads 13, 15 are swirled together.
- the product leaving the air texturing unit 21 is described in FIG Embodiment treated further, and although in generally only spoken of a "roving" before air texturing is, for the sake of simplicity, the air textured and product not yet finally treated as (air-textured) Roving 11 called.
- the aftertreatment includes post-stretching and reheating. For this purpose, the upright thread 13 and the effect thread 15 comprising air-textured roving 11 afterwards to the air texturing unit 21 of a godet 37, from which it is fed a heating unit 41 and then to another godet 39.
- the two godets 37, 39 are made of air-textured roving 11 again wrapped several times in a helical shape.
- the following the aftertreatment present product is referred to as raw yarn 19 and in the embodiment variant of the invention explained here one Winding unit 43 supplied.
- the device described above can for example in the mode described below.
- the withdrawal speed of the standing thread 13 from the supply spool 23 is about 240 m / min, while the effect thread 15 from the supply spool 25 is withdrawn at a speed of approximately 310 m / min.
- the upright thread 13 is stretched about 1.8 times, which in turn is achieved that the second godet 29 runs faster by this factor than the first godet 27.
- the second godet 33 of the effect thread 15 runs approximately 1.5 times faster than the first godet 31, which results in the effect thread 15 is stretched by this factor.
- each is in the conveying direction front godet 29 and 33 heated to a temperature of about 240 ° C on the godet 29 of the standing thread 13 and to about 200 ° C the godet 33 of the effect thread 15.
- the two rear godets 27 and 31 are not heated.
- the weft thread 13 is wetted on the wetting unit 35 with a water throughput of about 0.7 1 / h, this water throughput can vary in a range between about 0.1 1 / h and 1.0 1 / h.
- a water throughput of about 0.7 1 / h
- this water throughput can vary in a range between about 0.1 1 / h and 1.0 1 / h.
- At the wetting unit 35 there is, for example, normal drinking water used that before the actual wetting process by a Activated carbon filter is guided.
- the texturing nozzle of the air texturing unit 21 is operated with an air pressure operated from about 7 bar, the air pressure in a range of about Can vary from 6 to 14 bar.
- the swirled, air-textured roving 11 is between the two Godets 37 and 39 stretched by a factor of 1.01. this will achieved in that the front godet 39 in the conveying direction by one corresponding factor runs faster than the rear godet 37.
- the heating unit arranged between the two godets 37, 39 41 the air-textured roving 11 is heated to a temperature of approximately 300 ° C heated.
- the air texturing unit 21 leaves the air textured roving 11 with a Speed of about 400 m / min, and at this speed the product is taken up as raw yarn 19 by the take-up unit 43.
- the stretching can take place in front of the air texturing unit 21 and / or heating the roving 11, i.e. the thread 13 and / or the effect thread 15 are omitted.
- the stretching on wetting of the roving 11 in front of the air texturing unit 21 to be dispensed with.
- the post-treatment of the air-textured roving is also 11 following the air texturing unit 21 not according to the invention absolutely necessary. It can be based on post-stretching and / or post-heating of the air-textured roving 11 can be dispensed with.
- Fig. 2 the one input branch to the air texturing unit 21 is dashed shown.
- an air-textured Raw yarn 19 also by air texturing only one Roving 11 can be made, making a distinction in the roving between stand thread and fancy thread and that Starting product is only referred to as roving 11.
- any number can be used of rovings 11, each consisting of reinforcements 17a and 17b a suitable basic fineness, through air texturing - if necessary with a suitable pre-treatment and / or post-treatment - an air-textured Raw yarn 19 are produced, from which the final Thread is formed.
- the final thread can either be a single raw yarn 19 include, possibly with regard to each desired application is equipped accordingly, or it can two or more simple raw yarns are twisted together (twisted), so that the final thread is formed by a thread.
- the invention can therefore be threads of basically any type getting produced.
- the raw yarn 19 can optionally be before or after one equipment are twisted, the thread from a single twisted raw yarn 19 can be formed. Basically is it is also possible according to the invention to produce the final thread from one to form single untwisted raw yarn 19.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10124162A DE10124162A1 (de) | 2001-05-17 | 2001-05-17 | Lufttexturierter Faden sowie Verfahren zu dessen Herstellung |
DE10124162 | 2001-05-17 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1258547A1 true EP1258547A1 (fr) | 2002-11-20 |
Family
ID=7685213
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02010944A Withdrawn EP1258547A1 (fr) | 2001-05-17 | 2002-05-16 | Fils texturés par jet d'air et méthode de fabrication |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1258547A1 (fr) |
CZ (1) | CZ20021648A3 (fr) |
DE (1) | DE10124162A1 (fr) |
HU (1) | HUP0201672A2 (fr) |
PL (1) | PL353900A1 (fr) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003095727A1 (fr) * | 2002-05-13 | 2003-11-20 | Gütermann AG | Fil texture mecaniquement et son procede de realisation |
EP1598459A1 (fr) * | 2004-05-18 | 2005-11-23 | Profimed S.r.l. | Fil dentaire et son procédé de fabrication |
CN101265627B (zh) * | 2007-05-16 | 2011-05-11 | 桐昆集团股份有限公司 | 涤纶中速混纺型fdy和poy混纺纤维的混纺方法及其装置 |
CN105442325A (zh) * | 2015-12-03 | 2016-03-30 | 温州一可鞋服辅料有限公司 | 一种防跑绒线的加工工艺 |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102108575A (zh) * | 2011-03-17 | 2011-06-29 | 滁州市南谯制线厂 | 医疗防护用品专用缝纫线 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0472873A1 (fr) * | 1990-08-17 | 1992-03-04 | Amann & Söhne GmbH & Co. | Un fil, en particulier un fil à coudre, et procédé pour la réalisation d'un fil |
JPH0625929A (ja) * | 1992-07-03 | 1994-02-01 | Asahi Chem Ind Co Ltd | 複合加工糸 |
DE4401513A1 (de) * | 1994-01-20 | 1995-07-27 | Hoechst Ag | Zweikomponenten-Schlingengarne, Verfahren zu deren Herstellung und deren Verwendung als Nähgarne und Stickgarne |
EP0892097A2 (fr) * | 1997-07-18 | 1999-01-20 | Gütermann AG | Méthode de fabrication de fils à coudre texturés par jet d'air |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3430633A1 (de) * | 1984-08-20 | 1986-02-27 | Herbert 7853 Steinen Hüttlin | Fliessbettapparatur |
DE3834139A1 (de) * | 1988-10-07 | 1990-04-19 | Hoechst Ag | Zweikomponenten-schlingennaehgarn und verfahren zu seiner herstellung |
-
2001
- 2001-05-17 DE DE10124162A patent/DE10124162A1/de not_active Withdrawn
-
2002
- 2002-05-13 CZ CZ20021648A patent/CZ20021648A3/cs unknown
- 2002-05-15 PL PL02353900A patent/PL353900A1/xx not_active Application Discontinuation
- 2002-05-16 EP EP02010944A patent/EP1258547A1/fr not_active Withdrawn
- 2002-05-16 HU HU0201672A patent/HUP0201672A2/hu unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0472873A1 (fr) * | 1990-08-17 | 1992-03-04 | Amann & Söhne GmbH & Co. | Un fil, en particulier un fil à coudre, et procédé pour la réalisation d'un fil |
JPH0625929A (ja) * | 1992-07-03 | 1994-02-01 | Asahi Chem Ind Co Ltd | 複合加工糸 |
DE4401513A1 (de) * | 1994-01-20 | 1995-07-27 | Hoechst Ag | Zweikomponenten-Schlingengarne, Verfahren zu deren Herstellung und deren Verwendung als Nähgarne und Stickgarne |
EP0892097A2 (fr) * | 1997-07-18 | 1999-01-20 | Gütermann AG | Méthode de fabrication de fils à coudre texturés par jet d'air |
US6055712A (en) * | 1997-07-18 | 2000-05-02 | Guetermann Ag | Method of manufacturing air textured threads |
Non-Patent Citations (1)
Title |
---|
DATABASE WPI Section Ch Week 199409, Derwent World Patents Index; Class A23, AN 1994-072389, XP002211084 * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003095727A1 (fr) * | 2002-05-13 | 2003-11-20 | Gütermann AG | Fil texture mecaniquement et son procede de realisation |
EP1598459A1 (fr) * | 2004-05-18 | 2005-11-23 | Profimed S.r.l. | Fil dentaire et son procédé de fabrication |
CN101265627B (zh) * | 2007-05-16 | 2011-05-11 | 桐昆集团股份有限公司 | 涤纶中速混纺型fdy和poy混纺纤维的混纺方法及其装置 |
CN105442325A (zh) * | 2015-12-03 | 2016-03-30 | 温州一可鞋服辅料有限公司 | 一种防跑绒线的加工工艺 |
Also Published As
Publication number | Publication date |
---|---|
DE10124162A1 (de) | 2002-11-21 |
HU0201672D0 (fr) | 2002-07-29 |
PL353900A1 (en) | 2002-11-18 |
CZ20021648A3 (cs) | 2003-01-15 |
HUP0201672A2 (en) | 2006-07-28 |
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