EP1249181A2 - Préparation d'un gaz de traitement pour un sèchoir de tabac - Google Patents
Préparation d'un gaz de traitement pour un sèchoir de tabac Download PDFInfo
- Publication number
- EP1249181A2 EP1249181A2 EP02006529A EP02006529A EP1249181A2 EP 1249181 A2 EP1249181 A2 EP 1249181A2 EP 02006529 A EP02006529 A EP 02006529A EP 02006529 A EP02006529 A EP 02006529A EP 1249181 A2 EP1249181 A2 EP 1249181A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- nozzles
- process gas
- water
- evaporation unit
- tobacco
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/06—Controlling, e.g. regulating, parameters of gas supply
- F26B21/08—Humidity
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/04—Humidifying or drying tobacco bunches or cut tobacco
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/10—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B2200/00—Drying processes and machines for solid materials characterised by the specific requirements of the drying good
- F26B2200/22—Tobacco leaves
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S261/00—Gas and liquid contact apparatus
- Y10S261/15—Duct humidifiers
Definitions
- the invention relates to process gas processing for tobacco dryers.
- the Invention an apparatus for processing gas for a tobacco dryer, a Evaporation unit for introducing water vapor into the process gas stream of a tobacco dryer as well as a process for the preparation of the process gas for a tobacco dryer, especially a current or flight dryer.
- the degree of drying of the tobacco depends on the energy content, for example on the temperature of the transporting water vapor-air mixture, since the residence time in the Drying section through the length of the dryer or the size of the tobacco separator is set. It is therefore suitable to influence the drying gas temperature Size for setting the final tobacco moisture.
- this object is achieved by a device for Preparation of the process gas for a tobacco dryer, in particular a power or Flight dryer solved, with a device for introducing and evaporating the process gas water to be supplied, the device having an evaporation unit, those in the process gas stream before the tobacco dryer and before the tobacco is introduced into the Process gas is arranged.
- the device according to the invention load the process gas with moisture at a time when it is not yet with the tobacco comes into contact, d. H. the evaporation unit ensures that the tobacco entry there is already a process gas that has the necessary process gas humidity, and therefore also has process gas temperature.
- the evaporation unit can be in the process gas stream an indirect process gas heating system, especially a heat exchanger system be subordinated, the disadvantage of inertia already mentioned above such a heat exchanger system is overcome.
- a heat exchanger system be subordinated, the disadvantage of inertia already mentioned above such a heat exchanger system is overcome.
- the evaporation unit has the inventive Device on a flow through boiler or container, in which several atomizing nozzles introduced water is completely evaporated in contact with the process gas.
- the evaporation unit can be constructed in a compact design and into a process gas piping system if it is designed to have a gas inlet, has an adjoining, expanded steam generation chamber and a gas outlet, wherein the water is introduced into the steam generation chamber via a plurality of two-substance nozzles which is ring-shaped on an extension section or diffuser between the Gas inlet and the steam generating chamber are arranged.
- nozzles which water droplets at a rate and a droplet size that ensure complete evaporation over a short path length. For this it is possible to adjust the position of the nozzles so that those emerging from the nozzles Water droplets have essentially the same speed after a short distance like the process gas flow.
- the process gas flow for example at the gas inlet has a speed of 15 to 45 m / s, preferably a diffuser angle of 10 ° to 40 °, in particular 25 ° to 35 °, preferably 30 °.
- a process gas velocity should be in the boiler of 2-10 m / s to minimize the length of the equipment.
- the one out Water spray emerging from the nozzles should have a droplet size ⁇ 250 ⁇ m, in particular ⁇ 100 ⁇ m.
- the atomizing nozzles or two-substance nozzles are preferably arranged in such a way that that their spray areas essentially do not overlap to form again to prevent larger droplets and make optimal use of the device cross-section without droplets touching the wall of the apparatus.
- the device for processing the process gas can be used for tobacco dryers with different Cross sections are used.
- the cross section of the device can with the Cross section of the tobacco dryer be identical or different from that.
- Possible Cross sections of the device or tobacco dryer with which the device is used are rectangular, in particular square, circular, or all shapes in between such as oval, elliptical or in the form of an elongated hole.
- the device has four to twelve, in particular six to ten and preferably eight nozzles, which are essentially annular between the Middle section and the end section of the diffuser at the same angular distance from each other are arranged, the nozzles preferably having a spray jacket angle of 15 ° to 30 °, in particular 20 ° to 25 ° and preferably 22 °.
- the water throughput of the nozzles can 150 to 500 kg / h, preferably 200 to 300 kg / h.
- the invention further relates to an evaporation unit for introducing water into the Process gas flow from a tobacco dryer, with a boiler through which there is a flow Atomizing nozzles introduced water completely evaporates in contact with the process gas becomes.
- a boiler through which there is a flow Atomizing nozzles introduced water completely evaporates in contact with the process gas becomes.
- Parameters also specifically in the case of the evaporation unit according to the invention will be realized. This applies in particular to the shape of the boiler or the flow through Evaporation unit and the arrangement and flow of the nozzles.
- this evaporation unit or, more generally, the boiler through which it flows and in particular the steam generating chamber is constructed in modular longitudinal sections can be, which can preferably be connected to one another via flanges.
- the length of the evaporation unit is adjusted so that it is always ensured that the droplets in the hot process gas evaporate before they leave the evaporation unit.
- this can also be done by setting the overall length for the evaporation unit can be achieved, but preferably over corresponding to be installed with flanges Intermediate pieces, so that also an adaptation to a possibly desired one Nozzle change is possible.
- FIG. 1 and 2 is a schematic cross section and a longitudinal section Evaporation unit according to the invention shown.
- hot process gas for example from a heat exchanger system comes.
- a flue gas heat exchanger which is supplied with hot gas from a burner, indirectly heats the process gas.
- a process gas stream 24 occurs after being heated in the heat exchanger system Gas inlet 2 of the evaporation unit according to the invention.
- Gas inlet 2 of the evaporation unit Connects to gas inlet 2 a diffuser 4, on the circumference of which two-substance nozzles 6 are arranged, with which water can be injected into the evaporation unit 1.
- the distribution of the Nozzles 6 can be seen in FIG. 1, there are eight nozzles, each with an angular distance of 45 ° intended.
- FIG. 1 there is also the spray projection surface with the reference number 7 drawn in each nozzle, and you can see here that these projection surfaces do not overlap.
- the steam generating chamber 8 connects to the diffuser 4 with the nozzles 6, which is so here is referred to because the water injected from the nozzles 6 in this area Converts steam, which then forms part of the process gas.
- the chamber 8 is modular constructed, and the longitudinal sections 8a and 8b are shown in Figure 2, which over the flanges 12 and 14 are integrated. With this modular construction, the chamber 8 can be made as desired lengthen or shorten if this is - possibly when using others Nozzles - should be required.
- the chamber 8 is followed by the confuser 16, which is then followed by the gas outlet 18.
- the process gas heated in the heat exchanger system flows through the evaporation unit 1 and is enriched with evaporating water via the nozzles 6, so that it is present at the outlet 18 as a homogeneous flow without droplets into which the cut tobacco can be introduced without the risk of clumping due to water accumulation consists.
- the process gas temperature can be regulated and thus also the final tobacco moisture can be set, and very quickly and immediately.
- a so-called "dummy load" can be a Load for the dryer can be set by adding water or steam to the process gas, which prevents the dryer from overheating even if there are interruptions in production temporarily no tobacco entry.
- the surface created is until ultimately crucial to achieve the thermodynamic equilibrium Significance for a fast evaporation process. That is why generation a fine spray is an important prerequisite for successful evaporation.
- the so-called two-component nozzle is therefore particularly useful for solving this task Question because this type of nebulization unlike the simpler single-component nozzles average diameters of less than 100 ⁇ m.
- Two-substance nozzles basically have one limited throughput at approximately 500 kg / h with the required droplet sizes of ⁇ 100 microns. Therefore, several nozzles are advantageous for larger water flow rates.
- the evaporation time is a quadratic function of the Droplet diameter.
- Another size that affects the necessary evaporation time has the so-called relative speed of drying gas / droplets. With small ones Particle diameters, the relative speed after a short particle flight becomes negligible; so that no influence of this size can be observed.
- the particle trajectories (trajectories) of the droplets are determined by the size, the spray angle as well as determined by the initial speed.
- 3 and 4 are the tracks approximated for particles with 50 ⁇ m and 100 ⁇ m.
- the end of the particle track means complete evaporation. It is easy to see that smaller particles do after short flight times (container lengths) completely in the gaseous state switch.
- the drying gas flow acts as a kind of burning glass.
- reducing the space spread of the spray jacket can result in large particle space concentrations, those for the incomplete utilization of the energy content of the drying gas stream to lead. For this reason too, it is advantageous to use several nozzles for uniformity to use the room concentration across the cross-section. With accordingly adapted construction and design, however, a single nozzle could also suffice to Example of a circumferential annular gap nozzle.
- the optimal evaporation of water depends on many factors. in the In particular, these are the water droplet size, the gas temperature and depending on it the residence time of the droplets in the hot gas stream.
- the gas temperature is here Case "current dryer” in principle set, since it depends on the tobacco drying process is. Under the boundary condition of the fixed gas temperature, the task to produce droplets as small as possible by means of suitable nozzles and then to produce these droplets give enough time to evaporate.
- the main criterion for the Residence time in the evaporator 1 is the flight speed of the drops.
- the drop speed and accordingly the gas velocity (approximately the same velocity for very small droplets like the gas ⁇ low slip) be low.
- the gas velocities in hot gas pipes are usually between 20 to 40 m / s (in the present case between 20 to 30 m / s)
- the gas velocity in the range should be between approx. 2 to 10 m / s, in terms of evaporation and size to achieve the optimal design of the container.
- the cylindrical length of chamber 8 could be between 0.8 and 2 m in the experimental setup can be varied so as to influence the residence time of the droplets in the hot gas stream investigate.
- the assessment of the complete evaporation of the drops was carried out using a Apparatus and metrological relatively simple structure carried out. So was in the direction of flow a baffle plate package directly after chamber 8 in gas outlet 18 (diameter 700 mm) (not shown) installed in which the non-evaporated water drops through the the sharp centrifugal forces occurring are separated.
- the baffle plate packs were designed in such a way that the separated water in the direction of a sump runs and is enriched there. There were small spots in this tub in several places Temperature sensors (PT 100) installed.
- the temperatures determine if there is water in the tub. So in the event that the temperature sensors are covered by water, the measured temperature by the cooling effect of the water (evaporative cooling) approximately the so-called cooling surface limit temperature of the phase mixture water / hot air. This temperature is in the cases examined here (Normal pressure and water vapor / air mixture) always below 100 ° C and differs accordingly clearly from the hot gas temperatures in the area of the baffle plate package between approx. 120 ° C to 200 ° C. In the event that no water accumulates in the tub the temperature measured there corresponds to the hot gas temperature. The tub is in the test set-up so that at the start of a test this is done using a Swivel device can be easily emptied.
- Each of the eight nozzles 6 has a water throughput of 250 kg / h.
- the propellant for the nozzles 6 is saturated steam: the use of compressed air is in principle also possible.
- the mass flow is uniformly applied to the nozzles.
- the drop spectrum consists of particles with a diameter of less than 100 ⁇ m.
- the measured gas and separator sump temperature is in the range of the complete Evaporation.
- the chamber length and the angle of the nozzle positioning can have an important impact to have complete evaporation.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
- Manufacture Of Tobacco Products (AREA)
- Drying Of Solid Materials (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10117783 | 2001-04-10 | ||
DE10117783A DE10117783A1 (de) | 2001-04-10 | 2001-04-10 | Prozessgasaufbereitung für Tabaktrockner |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1249181A2 true EP1249181A2 (fr) | 2002-10-16 |
EP1249181A3 EP1249181A3 (fr) | 2003-10-29 |
EP1249181B1 EP1249181B1 (fr) | 2004-12-29 |
Family
ID=7681021
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02006529A Expired - Lifetime EP1249181B1 (fr) | 2001-04-10 | 2002-03-19 | Préparation d'un gaz de traitement pour un sèchoir de tabac |
Country Status (7)
Country | Link |
---|---|
US (1) | US6880814B2 (fr) |
EP (1) | EP1249181B1 (fr) |
AT (1) | ATE285686T1 (fr) |
BR (1) | BR0201174B1 (fr) |
DE (2) | DE10117783A1 (fr) |
ES (1) | ES2233731T3 (fr) |
RU (1) | RU2229252C2 (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1703240A2 (fr) | 2005-03-17 | 2006-09-20 | International Tobacco Machinery Poland Ltd | Procédé de séchage dans un sécheur à séchage instantané par vapeur surchauffée |
EP2202474A1 (fr) | 2008-12-23 | 2010-06-30 | Kronotec Ag | Installation de séchage de produit de concassage du bois |
CN114226226A (zh) * | 2021-12-15 | 2022-03-25 | 河南中烟工业有限责任公司 | 一种烟丝湿团筛分检测装置 |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10350838A1 (de) * | 2003-10-28 | 2005-06-02 | Hauni Maschinenbau Ag | Verfahren zum Abkühlen einer Trocknungsvorrichtung für ein Tabakgut und entsprechend gesteuerte Trocknungsvorrichtung |
US20050252449A1 (en) * | 2004-05-12 | 2005-11-17 | Nguyen Son T | Control of gas flow and delivery to suppress the formation of particles in an MOCVD/ALD system |
CN101982387A (zh) * | 2010-10-29 | 2011-03-02 | 秦皇岛烟草机械有限责任公司 | 一种气流设备的进料装置 |
CN103491809B (zh) * | 2011-04-28 | 2016-01-20 | 日本烟草产业株式会社 | 烟原料处理装置 |
CN103948157B (zh) * | 2014-04-04 | 2016-03-30 | 广东中烟工业有限责任公司 | 一种烟草烘丝装置 |
CN106974317B (zh) * | 2016-01-15 | 2019-01-11 | 红塔烟草(集团)有限责任公司楚雄卷烟厂 | 一种热风润叶设备的控制方法 |
CN108323790A (zh) * | 2018-03-12 | 2018-07-27 | 周亚男 | 一种烟草汁液提取用的烘干装置 |
CN114279202A (zh) * | 2021-12-15 | 2022-04-05 | 河北白沙烟草有限责任公司保定卷烟厂 | 一种提高蒸汽干度的装置 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1432575A1 (de) * | 1961-11-23 | 1969-04-10 | British American Tabacco Compa | Verfahren und Einrichtung zur Heissiuftbehandlung geschnittenen Tabaks |
DE2132226A1 (de) * | 1971-06-29 | 1973-01-11 | Iiauni Werke Koerber & Co Kg | Verfahren und vorrichtung zum konditionieren von tabak |
DE2240682A1 (de) * | 1972-08-18 | 1974-03-07 | Hauni Werke Koerber & Co Kg | Verfahren und vorrichtung zum feuchten von tabak |
DE3114712A1 (de) * | 1980-04-11 | 1982-02-25 | Brown & Williamson Tobacco Corp., 40232 Louisville, Ky. | "tabaktrockungsvorrichtung" |
US5955011A (en) * | 1996-10-24 | 1999-09-21 | Johns Manville International, Inc. | Evaporative cooling apparatus and method for a fine fiber production process |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB157532A (en) | 1919-10-14 | 1921-01-14 | Samuel Henry Crocker | Improvements in clockwork |
US4241515A (en) * | 1971-01-27 | 1980-12-30 | Hauni-Werke Korber & Co. Kg | Method and apparatus for conditioning tobacco |
US3906961A (en) * | 1972-02-17 | 1975-09-23 | Imasco Ltd | Rotary tobacco dryer |
DE2904308C2 (de) * | 1979-02-05 | 1986-10-23 | Hauni-Werke Körber & Co KG, 2050 Hamburg | Verfahren und Anordnung zum Trocknen von Tabak |
US4044780A (en) * | 1975-09-05 | 1977-08-30 | American Brands, Inc. | Apparatus for total blend expansion |
GB1604024A (en) * | 1977-09-03 | 1981-12-02 | Hauni Werke Koerber & Co Kg | Method and apparatus for increasing the filling property of fibres of tobacco or another smokable material |
GB8315988D0 (en) * | 1983-06-10 | 1983-07-13 | British American Tobacco Co | Recordering of tobacco |
US5227018A (en) * | 1989-09-26 | 1993-07-13 | Niro A/S | Gas distributor and heater for spray drying |
US5095923A (en) * | 1991-04-11 | 1992-03-17 | R. J. Reynolds Tobacco Company | Tobacco expansion process using 1,1,1,2-tetrafluoroethane |
JP3795195B2 (ja) * | 1997-08-22 | 2006-07-12 | 三菱電機株式会社 | ヒステリシス特性を有する電圧監視回路 |
DE19909318C2 (de) * | 1999-03-03 | 2001-06-28 | Bat Cigarettenfab Gmbh | Verfahren und Vorrichtung zur Expansion von Tabakmaterial |
US6328790B1 (en) * | 1999-11-15 | 2001-12-11 | Envirocare International, Inc. | Tapered gas inlet for gas treatment system |
-
2001
- 2001-04-10 DE DE10117783A patent/DE10117783A1/de not_active Ceased
-
2002
- 2002-03-19 DE DE50201868T patent/DE50201868D1/de not_active Expired - Lifetime
- 2002-03-19 ES ES02006529T patent/ES2233731T3/es not_active Expired - Lifetime
- 2002-03-19 EP EP02006529A patent/EP1249181B1/fr not_active Expired - Lifetime
- 2002-03-19 AT AT02006529T patent/ATE285686T1/de active
- 2002-04-09 RU RU2002109244/12A patent/RU2229252C2/ru active
- 2002-04-10 US US10/120,002 patent/US6880814B2/en not_active Expired - Lifetime
- 2002-04-10 BR BRPI0201174-3A patent/BR0201174B1/pt not_active IP Right Cessation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1432575A1 (de) * | 1961-11-23 | 1969-04-10 | British American Tabacco Compa | Verfahren und Einrichtung zur Heissiuftbehandlung geschnittenen Tabaks |
DE2132226A1 (de) * | 1971-06-29 | 1973-01-11 | Iiauni Werke Koerber & Co Kg | Verfahren und vorrichtung zum konditionieren von tabak |
DE2240682A1 (de) * | 1972-08-18 | 1974-03-07 | Hauni Werke Koerber & Co Kg | Verfahren und vorrichtung zum feuchten von tabak |
DE3114712A1 (de) * | 1980-04-11 | 1982-02-25 | Brown & Williamson Tobacco Corp., 40232 Louisville, Ky. | "tabaktrockungsvorrichtung" |
US5955011A (en) * | 1996-10-24 | 1999-09-21 | Johns Manville International, Inc. | Evaporative cooling apparatus and method for a fine fiber production process |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1703240A2 (fr) | 2005-03-17 | 2006-09-20 | International Tobacco Machinery Poland Ltd | Procédé de séchage dans un sécheur à séchage instantané par vapeur surchauffée |
EP1703240A3 (fr) * | 2005-03-17 | 2011-11-16 | International Tobacco Machinery Poland Sp. z o.o. | Procédé de séchage dans un sécheur à séchage instantané par vapeur surchauffée |
EP2202474A1 (fr) | 2008-12-23 | 2010-06-30 | Kronotec Ag | Installation de séchage de produit de concassage du bois |
CN114226226A (zh) * | 2021-12-15 | 2022-03-25 | 河南中烟工业有限责任公司 | 一种烟丝湿团筛分检测装置 |
Also Published As
Publication number | Publication date |
---|---|
EP1249181A3 (fr) | 2003-10-29 |
US20020185755A1 (en) | 2002-12-12 |
DE10117783A1 (de) | 2002-10-24 |
ATE285686T1 (de) | 2005-01-15 |
BR0201174B1 (pt) | 2012-10-02 |
DE50201868D1 (de) | 2005-02-03 |
ES2233731T3 (es) | 2005-06-16 |
RU2229252C2 (ru) | 2004-05-27 |
EP1249181B1 (fr) | 2004-12-29 |
BR0201174A (pt) | 2003-06-10 |
US6880814B2 (en) | 2005-04-19 |
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