EP1217114A1 - Procédé pour la production du velours face contre face - Google Patents

Procédé pour la production du velours face contre face Download PDF

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Publication number
EP1217114A1
EP1217114A1 EP00126915A EP00126915A EP1217114A1 EP 1217114 A1 EP1217114 A1 EP 1217114A1 EP 00126915 A EP00126915 A EP 00126915A EP 00126915 A EP00126915 A EP 00126915A EP 1217114 A1 EP1217114 A1 EP 1217114A1
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EP
European Patent Office
Prior art keywords
pile
threads
weft
goods
pole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP00126915A
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German (de)
English (en)
Other versions
EP1217114B1 (fr
Inventor
Rainer Dr. Gössl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schoenherr Textilmaschinenbau GmbH
SCHONHERR TEXTILMASCHINENBAU GmbH
Original Assignee
Schoenherr Textilmaschinenbau GmbH
SCHONHERR TEXTILMASCHINENBAU GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Schoenherr Textilmaschinenbau GmbH, SCHONHERR TEXTILMASCHINENBAU GmbH filed Critical Schoenherr Textilmaschinenbau GmbH
Priority to DE50012045T priority Critical patent/DE50012045D1/de
Priority to EP20000126915 priority patent/EP1217114B1/fr
Publication of EP1217114A1 publication Critical patent/EP1217114A1/fr
Application granted granted Critical
Publication of EP1217114B1 publication Critical patent/EP1217114B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D27/00Woven pile fabrics
    • D03D27/02Woven pile fabrics wherein the pile is formed by warp or weft
    • D03D27/10Fabrics woven face-to-face, e.g. double velvet

Definitions

  • the invention relates to a method for producing a double-pile fabric on a double-pile weaving machine with at least two weft insertion levels, using weft threads, filling warp threads and binding warp threads for the training of the basic goods of bottom and top goods as well as of at least two pile threads per warp course for the formation of the pile layer between the two basic goods, with taut filling warp threads in both Basic goods, the upper and / or lower goods, largely stretched between Interior and back shots are involved and the respective pole handle forming pile threads in successive tours in pairs, symmetrically to each other between weft threads of the upper and lower goods be spanned.
  • Such a method is u. a. known from EP 0 119 184 A1.
  • shot pairs are entered in an alternating sequence.
  • the first tour is an inner shot in the upper fabric and in the lower fabric Back shot as well as a back shot in the upper fabric in the following tour and an internal shot entered in the bottom fabric.
  • the back shots and the inside wefts of each product are due to a tensioned filling chain and through predominantly stretchy, non-patterned pile threads (also Called dead poles).
  • the object of the invention is a method of the aforementioned Propose a way that allows each pole handle to be stable can be kept in its basic goods and its legs almost protrude vertically from the same.
  • the pattern contours should be clear be customizable and keep their quality even after prolonged use.
  • the object is achieved by the combination of the features of claim 1.
  • the presence of back shots in almost every tour creates the prerequisites that all pole handles can be stretched over back shots in each pole row of every product.
  • the regular arrangement of internal shots, which are held by the binding chain, preferably symmetrically loaded on the basic goods, ensures that the pole handles of a group are sufficiently raised and supported. You can straighten up quickly and reliably after a load.
  • the decisive advantage is that in almost every weaving machine tour, in each of the goods - the upper and lower goods - a complete one Pole row can be generated in high quality.
  • the pattern boundaries can be designed cleanly and correctly. With the usual techniques for changing the pile thread you can create pattern contours free of mixed contours.
  • the Productivity of the weaving process is very high. It can be achieved through textile technology Hardly outbid measures.
  • Claim 2 shows a modification of the method, which can preferably be implemented on double carpet weaving machines with two weft insertion levels with high productivity.
  • the variant according to claim 3 is suitable for weaving machines with three weft insertion levels.
  • the additional tours of the weaving machine, in which internal wefts have to be entered, are omitted here.
  • Claim 4 defines a basic bond with which a uniform distribution of the back shots in the basic goods is guaranteed.
  • Claim 5 preferably modifies the method according to claim 2.
  • the pole handles are held securely in the vertical position here.
  • the arrangement of the interior shots between the legs of a pole handle according to claim 7 can with special advantages on weaving machines three weft insertion levels, but also on two-looms realize. It is also recommended when the number of back shots a group between two inside shots in number lower area, d. H. located between two and five back shots is.
  • the method can even if you have several pile threads per warp course And the patterned pile threads according to the jacquard principle wants to select individually. Special measures are necessary here because the pile threads that don't form pile arms, the dead poles, then if you have to select them for the purpose of sampling, regularly in the Middle compartment. There is conventional jacquard machines in the the necessary movement phase is usually not given a choice.
  • the double carpet weaving machine according to claim 9 shows the essentials Working elements with which the method according to claim 8 today can be practically implemented.
  • Claim 10 brings a cost saving in terms of the effort for the jacquard machine.
  • the independent claim 11 defines a possibility for the solution of the task with the help of a double carpet weaving machine which has four weft insertion levels.
  • the double carpet fabric shown in FIG. 1 is separated after the weaving process by a corresponding cutting device in the central region of the pile layer.
  • An upper fabric OW and a lower fabric UW are created.
  • the structure of the upper fabric OW and the lower fabric UW are identical. Their patterns are reversed.
  • Each of these goods OW, UW has a tensioned filling chain F, which clearly separates the back sections SR from the inside sections SI.
  • the inside and back shots SI, SR are held on the filling chain F with the help of a two-thread binding chain B1.
  • So-called dead poles PT can also be permanently or temporarily integrated between the inner sections SI and the filling chain F. Dead poles PT are understood to mean pile threads that are not currently involved in the patterning, ie in the pile binding.
  • the back shots SR of the upper fabric OW and the lower fabric UW that facing each other will be simultaneously within a first tour entered. This way of working is repeated here within three successive machine tours.
  • the filling chains F and the dead poles of both goods brought into the respective outer compartments. Just one of the binding warp threads B1 of each of the goods remains in the middle compartment M.
  • the two internal shots S11 are entered. After this this binding of the inner wefts SI is finished, the filling chains F sweep and Totpole PT back in their central compartment. There will be three again Pairs of SR back shots entered before the next pair of Internal shots SI is introduced.
  • Patterned pile threads PM, PM1, PM2 and PM4 are passed in pairs over all back shots SR and form pile handles PH. These pole handles of both goods are separated from one another in a manner known per se after the weaving process by a cutting process. Two carpets are created. The Polhenkel PH are firmly anchored in a product manufactured in this way by the back shots SR. They are screened. Your binding site is accessible from the back for liquid, fixing agents (e.g. LATEX). The legs of the Polhenkel PH, supported by their binding, protrude almost vertically from the base fabric.
  • fixing agents e.g. LATEX
  • the pile fabric thus created is of extremely different density produced.
  • the pole face has very good treading properties.
  • the ability to relax with partial load is very good.
  • the pattern contours of a Such pile fabrics are very clear and become even after prolonged exposure not irregular.
  • the pile threads P can alternate with one another in a manner known per se.
  • the newly patterning pile thread PM binds from the dead pole strand PT coming, for the first time together with the previously patterned pile thread PM over the back shot SR of own goods. Then the changes previously patterned pile thread PM on a short way into the dead pole strand PT of his goods.
  • the pattern poles PM1, PM2 and PM4 form the patterned here Pole face and alternate with each other in the form described.
  • This Group SRG includes the back shots SR, which are registered, before an inside shot SI in both goods within a repeat is introduced.
  • the SI internal shots do not necessarily have to be in one Tour can be brought in simultaneously.
  • Fig. 2 shows an example of a double carpet fabric in which the back shot group SRG2 consists of four back shots SR. Between two consecutive backshot groups SRG2 becomes a pair of inside shots SI entered. About these inside shots SI bind in itself also known patterning pile threads and form pile handle PHI.
  • the two-thread binding chain B2 encloses the back shots SR of the two Were OW, UW in mutually changing directions.
  • the inner shots SI are included in this binding in the same way. They each support a group of PH handles, which are within a Back shot group SRG2 were stretched in the warp direction.
  • the Polhenkel PHI that are spanned by the interior shots are only due to the leg of the pole handle, which is not exactly guided in this plane PH supported. It is therefore possible that in these areas the pattern contours appear somewhat irregular.
  • the back shot group SRG3 comprises four SR back wefts.
  • the shape of a double carpet fabric shown in FIG. 4 can preferably be on a double carpet weaving machine with three weft insertion levels Create SE1, SE2, SE3 (Fig. 17, 18).
  • This double carpet weaving machine has in addition to the usual weft insertion systems SE1, SE2 for the upper and lower goods an additional third, arranged in the middle Weft insertion system SE3.
  • the shot entered there is in one another following tours alternately the upper goods OW and the lower goods UW assigned. It has the function of an internal weft SI, the filling chain F and the dead poles PT with the participation of the binding chain B4 on the back shots holds.
  • the binding chain B4 is routed here regularly as it is in relation to FIG. 3 to the areas of SI internal shots.
  • the back shot group SRG4 consists of two back shots.
  • the mutual, parallel and simultaneously mutually changing pile threads PM1 and PM2 are of different character or color here. It is possible with this technique a lot of different color shades or Characteristics of the fabric through differently characterized To reach pile threads P.
  • FIG. 5 shows a modification to FIG. 4.
  • the back shot group SRG5 here consists of two back shots SR.
  • the binding chain B5 binds simultaneously with a back weft SR in a symmetrical binding.
  • the binding warp threads B5 change their functions with one another at predetermined intervals.
  • 5 also shows, by way of example, the change of pile thread of pile threads PM, which are assigned to different goods OW, UW.
  • a double carpet fabric is shown in which the back weft group SRG6 consists of three back shots SR.
  • a dead pole strand is PT not provided here.
  • the SR back shots are made exclusively by the tensioned filling chain F separated from the inner wefts SI.
  • a special The function of the binding warp threads B with one another is not here necessary. This results from the two back shots SR, which between two inner shots SI are arranged.
  • Fig. 7 a double carpet fabric is shown, the any jacquard pattern allows. It also makes it clear that in a more familiar way Way of changing the pile thread can be done so that one from the dead pole strand PT of the first goods OW coming pile thread PM to an inner weft SI led, for the first time via a SR back shot of the other goods UW binds as a patterning pile thread PM. The previously patterned pile thread PM binds, however, for the last time via the back shot SR of own goods UW and is then returned to the dead pole line PT.
  • the SRG7 back shot group consists of two SR back shots.
  • the inner sections SI are inserted between the legs of a single pole PH.
  • Fig. 8 shows a double carpet fabric, which on a two-layer Carpet weaving machine can be woven.
  • the SRG8 backshot group consists of four SR back shots.
  • the SI inside shot is here bound only by a symmetrically binding binding warp thread B8 and is located between the legs of a single pole PH. at With this binding it is possible that with a low pile height a light cord character the pole surface is generated.
  • the back shot group SRG9 consists of two back shots SR.
  • the inner shots SI are inserted between two pole handles PH.
  • the openings of the binding warp threads B9 enclose two back wefts SR and an inner weft SI inserted between them in a symmetrical form.
  • the back shot group SRG10 consists of four back shots SR.
  • the binding of the inner wefts SI is identical to Fig. 9.
  • the individual Binding back shots SR ensure that with every inside shot binding another B10 binding warp thread forms the larger loop.
  • the Binding warp thread length compensates itself within a repeat.
  • the SRG11 back shots group consists of five SR back shots Fig. 11. Grip between two inner weft bindings analogous to Fig. 9 two successive back shots SR a single opening the binding chain B11. The following back shot SR reaches through one alone Opening the binding chain B11. This ensures that the binding warp threads B11 change their function at regular intervals.
  • the problem is solved when the weft group SRG12 includes six back shots (Fig. 12).
  • the binding warp threads bind here B12 twice by two consecutive back shots SR.
  • you can use any Combinations ensure the regular change of the binding functions.
  • Fig. 13 shows that within a single double carpet fabric mutual exchange also inside shots SI alternately between two Pole handle PH and then between the legs of a single pole handle PH can register and integrate.
  • the back shot groups SRG13 and SRG13 ' can be selected here in different sizes. So there is the back shot group SRG13 from two shots and the back shot group SRG13 'from three shots. These back shot groups change within of a repeat against each other and also their order.
  • the backshot group SRG14 shows a product which is in principle identical to that in FIG. 13.
  • the backshot group SRG14 consists of five shots while the back shot group SRG14 'comprises six back shots SR.
  • the choice of the size of the SRG backshot group mostly depends on the intended use of the carpets. Wherever high quality requirements on the pole faces are selected, back shot groups are selected between two to max. five shots. Wherever you go if you want a more rustic character of the flooring, you can Number of back shots per group depending on the pole row density up to enlarge to about ten back shots.
  • 15 and 16 are the shedding cycles of a double carpet weaving machine shown with two weft insertion levels.
  • the one chosen as an example The type of binding relates to that shown in Fig. 1.
  • 15 are the Totpole PT, however, for reasons of simple representation and clarity omitted.
  • the subject allocation of the back shots SR from the Threads separating internal wefts SI can only be traced by the filling chain F.
  • the back shot group SRG1 is completely entered before the filling chain F changes to the outer compartment H, T and the inner shot SI is entered can be. Under the influence of the usual thread tension of the filling chain F arranges the inner shot SI1 under the last back shot and takes the position shown in Fig. 1.
  • the dead pole line is separated by two dotted lines in FIG. 16 for the Upper and lower goods - also shown.
  • a change of pile thread here.
  • One out of the dead pole strand Dead pole PM1 'and PM1 is in the outer compartment H, T the controls for the pattern pile binding report.
  • the previously patterned pile thread PM2, PM2 ' is transferred to a means of transport in the outer compartment H or T, that leads the same back into the dead pole family PT in the middle compartment M.
  • 17 and 18 show shedding diagrams for a double carpet weaving machine with three weft insertion levels SE1, SE2, SE3. 17 we can see that the filling chain F and, analogously, the dead pole strand PT are always stretched in an upper middle compartment M 'or in a lower middle compartment M ". Between the upper and the lower middle compartment M', M" the third weft insertion level SE3.
  • the middle weft is assigned in a predetermined change, which depends on the size of the back weft group SRG4, either to the upper OW or the lower fabric UW as inner weft SI.
  • the middle shot entry level SE3 is kept inactive. With such a compartment control, the inner weft SI4, SI4 'is regularly between the legs of a single pole handle PH.
  • Fig. 18 shows the mutual bond in addition to the basic bond shown in Fig. 17 Change of pile thread for the purpose of patterning.
  • the arched Arrows indicate at which position the respective pile thread guide transferred to another tax system. Because the dead poles PT regularly are located in the upper M 'or in the lower middle compartment M " Hand the pile thread over to a means of transport that will hold this pile thread PM moved into the assigned outer compartment H or T. There is then the Handover to the control means for driving the patterning pile threads PM are responsible. Conversely, the pile thread PM that was previously patterned has handed over to a means of transport in an outer compartment H, T this leads back into the middle compartment M 'or M ".
  • a jacquard device for pattern control of the pile threads PM in this way is shown schematically in FIG. 19.
  • the representation is made for a pair of strands that alternately drive two permanently arranged pile threads in mirror image.
  • the lifting knife systems (knife boxes) are indicated by two lifting knives 1a, 1b moving in the same rhythm with respect to one another.
  • Each harness cord 26 is assigned two pairs of sinkers 2a, 2b and 3a, 3b. These pairs of boards 2a, 2b; 3a, 3b are each connected to one another by a rope 2, 3 which is guided by a loose roller 21, 31.
  • the loose rollers 21, 31 transmit their lifting movement via a corresponding web 22, 32 to further rollers 23 and 33, which are elements of a block and tackle.
  • the webs 22, 32 are guided into one another.
  • the web 22 can move freely within the web.
  • the pairs of boards 2a, 2b; 3a, 3b are retaining pawls 4a, 4b; 5a, 5b assigned to a control part 6, which the boards 2a, 2b; 3a, 3b can hold back or release in this upper position according to a planned program.
  • the manner of this control is described in detail in EP 0 899 367 A1 and EP 0 851 048 A1, so that a detailed description is not given here.
  • the coupling elements 27a (b, c) and 263a (b, c) for the strands are shown schematically as representative of the strands.
  • the function of the transport elements is fulfilled by a specific combination of the activation of the retaining pawls 5a, 5b; 4a, 4b.
  • Another combination of the activation of the retaining pawls 5a, 5b; 4a, 4b provides the pile binding report.
  • a third combination enables the dead poles PT to be held in the respective central compartment M.
  • the combinations required in each case can be stored in memories under specific addresses and are available for the design of the sample program.
  • the double carpet fabric according to FIG. 21 shows a further possibility of variation the pattern design.
  • each back weft SR is assigned an inner weft SI in each article OW, UW, which is integrated between the legs of each pole handle PH.
  • UW inner weft SI
  • Such a fabric ensures an almost ideal stability of all pole handles and allows a pattern change in the usual way on the usual contour.
  • an inner weft SI is entered in each tour, it is possible to use pile changing processes in which two different pile threads do not have to bind at the same time via one and the same back weft. As any specialist will understand, this binding is also possible on a weaving machine with weft insertion in pairs. There, however, the back shots and the inner shots would have to be entered separately in two tours to be carried out one after the other.
  • the fund of a commodity one regularly matches or one another complementary pile threads in color and structure both the dead pole strand PT Assign the upper fabric OW and the dead pole strand PT to the lower fabric UW. All other pile threads of these goods can be chosen to be regular Can produce mixed effects and small-area sample sections individually patterned pile threads are generated.
  • the binding warp threads were always represented in a single warp course. However, in the sense of saving textile material, it is also possible to stagger and / or tie the binding warp threads side by side in different repeats in the weft direction. So you can only provide binding warp threads in every second or possibly in every third warp course if the weft threads used or the intended use of the carpet fabric allow it.

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  • Textile Engineering (AREA)
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EP20000126915 2000-12-08 2000-12-08 Procédé pour la production du velours face contre face Expired - Lifetime EP1217114B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
DE50012045T DE50012045D1 (de) 2000-12-08 2000-12-08 Verfahren zur Herstellung eines Doppelpolgewebes
EP20000126915 EP1217114B1 (fr) 2000-12-08 2000-12-08 Procédé pour la production du velours face contre face

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Application Number Priority Date Filing Date Title
EP20000126915 EP1217114B1 (fr) 2000-12-08 2000-12-08 Procédé pour la production du velours face contre face

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EP1217114A1 true EP1217114A1 (fr) 2002-06-26
EP1217114B1 EP1217114B1 (fr) 2006-01-11

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1489210A1 (fr) * 2003-06-21 2004-12-22 SCHÖNHERR Textilmaschinenbau GmbH Procédé pour la fabrication d'un tissu double peluche sur un métier à tisser double peluche
EP1489211A2 (fr) * 2003-06-21 2004-12-22 SCHÖNHERR Textilmaschinenbau GmbH Procédé pour la fabrication d'un tissu double peluche sur un métier à tisser double peluche
FR2929623A1 (fr) * 2008-04-03 2009-10-09 Schonherr Textilmaschb Procede de tissage pour realiser un tapis et tapis obtenu par un tel procede
US10655252B2 (en) * 2016-12-21 2020-05-19 Vandewiele Nv Fabric and method of weaving a fabric, in particular a carpet

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105155102B (zh) * 2015-10-26 2017-03-29 辽宁采逸野蚕丝制品有限公司 一种双面割绒丝绒织物及其织造方法

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE382401A (fr) *
DE1535782A1 (de) * 1964-03-04 1970-03-05 Librex Anstalt Soc Im Doppelstueck gewebter Teppich und Verfahren zum Weben des Teppichs
EP0119184A1 (fr) * 1983-03-08 1984-09-19 Osta Carpets N.V. Procédé de tissage de tapis double face
DE4221376A1 (de) * 1992-07-01 1994-01-05 Chemnitzer Webmasch Gmbh Verfahren zur Herstellung von in der Florebene trennbarem Doppelflorgewebe
US5881777A (en) * 1996-11-29 1999-03-16 Staubli Lyon Weaving loom with three-position jacquard selection device
US5996648A (en) * 1997-09-01 1999-12-07 Staubli Lyon Selection device, three-position weaving system and weaving loom equipped with such a weaving system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE382401A (fr) *
DE1535782A1 (de) * 1964-03-04 1970-03-05 Librex Anstalt Soc Im Doppelstueck gewebter Teppich und Verfahren zum Weben des Teppichs
EP0119184A1 (fr) * 1983-03-08 1984-09-19 Osta Carpets N.V. Procédé de tissage de tapis double face
DE4221376A1 (de) * 1992-07-01 1994-01-05 Chemnitzer Webmasch Gmbh Verfahren zur Herstellung von in der Florebene trennbarem Doppelflorgewebe
US5881777A (en) * 1996-11-29 1999-03-16 Staubli Lyon Weaving loom with three-position jacquard selection device
US5996648A (en) * 1997-09-01 1999-12-07 Staubli Lyon Selection device, three-position weaving system and weaving loom equipped with such a weaving system

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1489210A1 (fr) * 2003-06-21 2004-12-22 SCHÖNHERR Textilmaschinenbau GmbH Procédé pour la fabrication d'un tissu double peluche sur un métier à tisser double peluche
EP1489211A2 (fr) * 2003-06-21 2004-12-22 SCHÖNHERR Textilmaschinenbau GmbH Procédé pour la fabrication d'un tissu double peluche sur un métier à tisser double peluche
EP1489211A3 (fr) * 2003-06-21 2005-11-09 SCHÖNHERR Textilmaschinenbau GmbH Procédé pour la fabrication d'un tissu double peluche sur un métier à tisser double peluche
FR2929623A1 (fr) * 2008-04-03 2009-10-09 Schonherr Textilmaschb Procede de tissage pour realiser un tapis et tapis obtenu par un tel procede
US10655252B2 (en) * 2016-12-21 2020-05-19 Vandewiele Nv Fabric and method of weaving a fabric, in particular a carpet

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Publication number Publication date
EP1217114B1 (fr) 2006-01-11
DE50012045D1 (de) 2006-04-06

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