EP1198310A1 - Matiere a mouler pour noyaux d'etranglement destines a de la fonte nodulaire - Google Patents
Matiere a mouler pour noyaux d'etranglement destines a de la fonte nodulaireInfo
- Publication number
- EP1198310A1 EP1198310A1 EP00929545A EP00929545A EP1198310A1 EP 1198310 A1 EP1198310 A1 EP 1198310A1 EP 00929545 A EP00929545 A EP 00929545A EP 00929545 A EP00929545 A EP 00929545A EP 1198310 A1 EP1198310 A1 EP 1198310A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- molding material
- spheroidal
- magnesium
- additive
- spheroidal graphite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C1/00—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
- B22C1/02—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by additives for special purposes, e.g. indicators, breakdown additives
Definitions
- the invention relates to a molding material for crushing cores for spheroidal iron.
- Crushing cores are used in foundry technology as intermediate pieces between a feeder and a casting. They contain a "narrow point" at which the iron located between the feeder and the casting can be broken off.
- Spheroidal graphite cast iron has several advantages over flake graphite cast iron, e.g. higher strength and better plastic deformability.
- the minimum tensile strength of spheroidal graphite cast iron for predominantly ferritic or pearlitic basic structures is over 400 to 800 N / mm ⁇ instead of 100 or 400 N / mrt.2 for cast iron with lamellar graphite, and the minimum elongation at break is 15 or 2% instead an elongation at break of less than 1% (cf. Ulimann's Encyclopedia of Industrial Chemistry, 4th edition, Vol. 12 (1976), pp. 423-424).
- the cast iron solidified in the "crushing cores" did not contain spheroidal graphite, but only lamellar graphite, even if the molten iron contained small amounts of spheroidal additives.
- the flake graphite cast iron even extended into the area of the casting because the molten iron migrated from the feeder into the casting as a result of the volume contraction.
- the invention thus relates to a molding material for crushing cores for spheroidal cast iron, comprising a refractory granular base material and a binder.
- the molding material is characterized by a content of a finely divided spheroidal additive.
- the preferred spheroidal additive is finely divided magnesium, although other spheroidal additives, such as cerium, which have hitherto only been added to iron, can also be used.
- the result that can be achieved with the aid of the invention is surprising because the spheroidal additive contained in the molding material does not come into direct contact with the molten iron and therefore no interaction between the additive and the molten iron was to be expected.
- a reaction of the spheroidal additive contained in the molding material with the molten iron in the vapor phase can be regarded as excluded, since the magnesium and even more the cerium has an extremely low vapor pressure and the molding material contains air inclusions between the grains of the fine-grained mineral, so that the vaporous spheroid Additive would react immediately with the atmospheric oxygen.
- the molding material contains approximately 1 to 3% by weight of finely divided magnesium.
- the finely divided magnesium preferably has a particle size of approximately 0.063 to 2 mm.
- the refractory granular base material is usually classified quartz sand. Chromite, zircon and olivine sand can also be used. Raw materials based on chamotte, as well as .Magnesite, Sillimanite and corundum can also be used.
- the binders for the refractory granular base material can be inorganic or organic in nature.
- the inorganic binders are divided into natural and synthetic.
- Natural inorganic binders are clays (montmorillonite, glauconite, kaolinite, illite, attapulgite);
- Synthetic inorganic binders are, for example, water glass, cement and plaster.
- the organic binders primarily include synthetic resins, e.g. Phenolic, urea and furan resins as well as ethyl silicate.
- oils, carbohydrate binders, water-soluble liquid binders based on sulfite leaching, molasses, dextrose processes, alkanolamines and pitch binders can also be used.
- the refractory granular base e.g. Quartz sand, coated with a resin.
- This sand is called croning sand.
- Such sand is blown into the hollow form of the crushing core with the aid of a core shooter and fills the cavity there.
- the mold is cured at 200 to 300 ° C, whereby the resin becomes liquid and binds the sand particles together.
- the phenolic resin hardens in the heat so that it cannot be melted afterwards.
- sands can also be used in the crusher core.
- a so-called cold box mass can be used which contains water glass as a binder. The coldbox mass is cured by blowing in carbon dioxide and then drying.
- a compound of 92 parts by weight of quartz sand (F 32, manufacturer: Quarzwerke Frechem) and 5 parts by weight of croning resin (a phenolic resin) is mixed with 3 parts by weight of magnesium (particle size 0.1 mm). The mixture is filled into a crusher mold and cured at 240 ° C for 2 minutes.
- the crusher core is glued to a feeder and placed on a cast model. After the casting model has been removed, the cooled casting mold is filled with molten nodular cast iron (about 3.4% C, 0.05% Mg) and allowed to solidify.
- the solidified sphere roguß shows spheroidal graphite in the cut both in the casting and in the crushing core area.
- a mixture of 90 parts by weight of quartz sand, 7 parts by weight of water glass (50% solids content) and 3 parts by weight of magnesium is filled into a crusher core, hardened by gassing with CO2 at room temperature, and at 180 ° C. to constant weight dried.
- the further treatment steps are carried out as in Example 1.
- the solidified nodular cast iron shows spheroidal graphite both in the casting and in the crushing core area.
- Example 1 The procedure of Example 1 is repeated with the difference that no magnesium is added.
- the cut in the border area between the crusher core and the casting shows a mixture of spheroidal and lamellar graphite (degenerate graphite) right into the casting.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Mold Materials And Core Materials (AREA)
Abstract
L'invention concerne une matière à mouler pour noyaux d'étranglement destinés à de la fonte nodulaire, contenant une matière de base minérale, granuleuse et résistant au feu, ainsi qu'un liant. Cette matière à mouler est caractérisée en ce qu'elle contient un additif à grains fins, formant des sphéroïdes, constitué de préférence par du magnésium.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19923779 | 1999-05-22 | ||
DE1999123779 DE19923779A1 (de) | 1999-05-22 | 1999-05-22 | Formstoff für Brechkerne für den Sphäroguß |
PCT/EP2000/004598 WO2000071281A1 (fr) | 1999-05-22 | 2000-05-20 | Matiere a mouler pour noyaux d'etranglement destines a de la fonte nodulaire |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1198310A1 true EP1198310A1 (fr) | 2002-04-24 |
Family
ID=7909035
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00929545A Withdrawn EP1198310A1 (fr) | 1999-05-22 | 2000-05-20 | Matiere a mouler pour noyaux d'etranglement destines a de la fonte nodulaire |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1198310A1 (fr) |
DE (1) | DE19923779A1 (fr) |
WO (1) | WO2000071281A1 (fr) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10209224A1 (de) * | 2002-03-04 | 2003-10-09 | Vaw Mandl & Berger Gmbh Linz | Verfahren zum Herstellen von Gußstücken |
DE10209183A1 (de) * | 2002-03-04 | 2003-10-02 | Vaw Mandl & Berger Gmbh Linz | Formstoff für die Herstellung von Gießformteilen |
DE102004042535B4 (de) * | 2004-09-02 | 2019-05-29 | Ask Chemicals Gmbh | Formstoffmischung zur Herstellung von Gießformen für die Metallverarbeitung, Verfahren und Verwendung |
CN105665615B (zh) * | 2016-02-05 | 2018-10-02 | 济南圣泉集团股份有限公司 | 一种铸造水玻璃用固化剂及其制备方法和用途 |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2532745C2 (de) * | 1975-07-22 | 1985-09-26 | Chemineon Inc.,, Southfield, Mich. | Wärmeisolierende Auskleidung für Speiser |
CA1070474A (fr) * | 1975-08-22 | 1980-01-29 | Prem P. Mohla | Catalyseur pour la fonte nodulaire et mode de fabrication connexe |
DE7916621U1 (de) * | 1979-06-08 | 1981-07-09 | Foseco Gesellschaft für chemischmetallurgische Erzeugnisse mbH, 4280 Borken | Vorrichtung zur verwendung bei der herstellung von giessformen mit speisern |
JPS63174752A (ja) * | 1987-01-14 | 1988-07-19 | Sadaji Nagabori | 無塗型鋳造に適した鋳物用砂型または中子の連続式製造方法および製造装置 |
US4775704A (en) * | 1987-04-22 | 1988-10-04 | Teiji Nagahori | Mold material for forming sandmold without requiring mold wash |
EP0410603A1 (fr) * | 1989-07-26 | 1991-01-30 | Foseco International Limited | Coulée de la fonte liquide et filtres utilisés |
US4989662A (en) * | 1990-02-27 | 1991-02-05 | General Motors Corporation | Differential pressure, countergravity casting of a melt with a fugative alloyant |
US5161604A (en) * | 1992-03-26 | 1992-11-10 | General Motors Corporation | Differential pressure, countergravity casting with alloyant reaction chamber |
JP3239209B2 (ja) * | 1997-05-22 | 2001-12-17 | 正光 三木 | 鋳物用発熱体の製造方法 |
-
1999
- 1999-05-22 DE DE1999123779 patent/DE19923779A1/de not_active Withdrawn
-
2000
- 2000-05-20 WO PCT/EP2000/004598 patent/WO2000071281A1/fr active Search and Examination
- 2000-05-20 EP EP00929545A patent/EP1198310A1/fr not_active Withdrawn
Non-Patent Citations (1)
Title |
---|
See references of WO0071281A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE19923779A1 (de) | 2000-11-23 |
WO2000071281A1 (fr) | 2000-11-30 |
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Legal Events
Date | Code | Title | Description |
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17P | Request for examination filed |
Effective date: 20011107 |
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STAA | Information on the status of an ep patent application or granted ep patent |
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STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
18D | Application deemed to be withdrawn |
Effective date: 20030115 |