EP1148311B1 - Verfahren zum Brennen von karbonathaltigem Material - Google Patents
Verfahren zum Brennen von karbonathaltigem Material Download PDFInfo
- Publication number
- EP1148311B1 EP1148311B1 EP01810263A EP01810263A EP1148311B1 EP 1148311 B1 EP1148311 B1 EP 1148311B1 EP 01810263 A EP01810263 A EP 01810263A EP 01810263 A EP01810263 A EP 01810263A EP 1148311 B1 EP1148311 B1 EP 1148311B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- burning
- shaft
- lances
- fuel
- kiln
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 title claims abstract description 13
- 238000010304 firing Methods 0.000 title description 27
- 230000008569 process Effects 0.000 title description 3
- 150000004649 carbonic acid derivatives Chemical class 0.000 title 1
- 239000000446 fuel Substances 0.000 claims abstract description 67
- 238000002485 combustion reaction Methods 0.000 claims abstract description 38
- 238000001816 cooling Methods 0.000 claims abstract description 15
- 230000005484 gravity Effects 0.000 claims abstract description 7
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims abstract description 3
- 238000009826 distribution Methods 0.000 claims description 8
- 230000001172 regenerating effect Effects 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 239000002826 coolant Substances 0.000 claims description 2
- 239000000523 sample Substances 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000005245 sintering Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 9
- 239000002737 fuel gas Substances 0.000 description 8
- 239000007789 gas Substances 0.000 description 7
- 230000008439 repair process Effects 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 3
- 235000011941 Tilia x europaea Nutrition 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000004571 lime Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 235000019738 Limestone Nutrition 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 239000000571 coke Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000006028 limestone Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000012549 training Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 241001156002 Anthonomus pomorum Species 0.000 description 1
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000003779 heat-resistant material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 230000010358 mechanical oscillation Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23B—METHODS OR APPARATUS FOR COMBUSTION USING ONLY SOLID FUEL
- F23B1/00—Combustion apparatus using only lump fuel
- F23B1/30—Combustion apparatus using only lump fuel characterised by the form of combustion chamber
- F23B1/36—Combustion apparatus using only lump fuel characterised by the form of combustion chamber shaft-type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/24—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having a vertical, substantially cylindrical, combustion chamber
Definitions
- the invention relates to a method for firing carbonate-containing Material in a shaft furnace, with gravity feed by a preheating zone, at least one firing zone and a cooling zone to a discharge device, wherein a Fuel supply in the combustion zone or adjacent to this takes place over several guided through the shaft wall burning lances and combustion air supplied as cooling air under pressure becomes.
- An energy-saving mode of operation is through multi-shaft furnaces after the DC regenerative process in so-called MAERZ ovens given. At them the fuel gets through hanging in the firing dipping arranged burning lances fed in the feed zone evenly over the Shaft cross section are arranged distributed. Such ovens known However, they are only suitable for soft fires.
- US-A-3 355 158 describes a firing furnace, distributed over its cross-section Burner are arranged, which are befastigt adjustable on the shaft wall transversely thereto.
- the invention has for its object to provide a method of to find the type mentioned by the particular small-grained fuel with different degrees of combustion to the deadburn in an economical way in shaft furnaces be burned to a high quality product can.
- a method of the aforementioned Art proposed according to the invention thereby characterized is that the Firing lances for selecting the position of their Mouths are moved during furnace operation perpendicular to the shaft wall so that the at the Firing lances forming single flames together one Form flame area at least approximately above the entire shaft cross-section extends; to burn becomes one Material selected whose grain size ranges from 5 to 70 mm lies.
- each burner lance preferably only for the generation of each a flame is provided, it has compared to numerous Brenner burner having a low Cross section and therefore only leads to a negligible Influencing the fuel flow. It's surprising shown that the burning lances nevertheless sufficient Flexural strength have to the pressure of it flowing around to take up granular fuel.
- each burning lance perpendicular to Shaft wall is prevented between itself and the Shaft wall forms a gap by accumulating fuel could.
- the local restriction of the shaft cross-section through the fire lances projecting into it decrease by adding the focal lances in multiple levels on top of each other and to those of another level in the circumferential direction be arranged offset so that the required Fuel quantity distributed over several shafts is supplied.
- the height of the furnace shaft 2 is by the method in connection with the setting of the conveying speed by means of the discharge device 5 to be determined residence times of the fuel. These residence times spread over an upper, to the loading area 6 subsequent preheating zone 7, on one down following combustion zone 8 and one to the discharge device. 5 extending cooling zone 9.
- the supply of gaseous, liquid or powdery Fuel takes place over numerous, in one or more levels 10 to 12 arranged burning lances 13, extending through the Shaft wall 3,4 extend into the shaft space 2 inside.
- the temperatures would be in the Near the shaft wall too high, with the risk of sintering together and in the middle of the shaft too low and below the indicated by the curve 17 minimum firing temperature.
- the radial positions that can be read on the abscissa of the diagram are only relative and not specific Shaft diameter related. However, the shaft diameter can a radius of 1, although larger Well dimensions can be realized, e.g. with a Diameter of three or more meters.
- the combustion tube 18 has a connecting piece 22 for the supply line primary combustion air. Furthermore, at the rear End of the fuel lance 13 a coaxially with this running Fuel pipe 23,24 or 25 used, depending on the type of fuel to use different is executed. For powdered fuel, the fuel pipe has the shape of a short nozzle 23 accordingly Figure 7. For liquid and gaseous fuel extends the fuel pipe 24 or 25 until shortly before the mouth 14 of the burning lance 13, to there with the in the enclosing Ring channel 26 incoming primary combustion air mix.
- Figures 3 to 5 illustrate a different angular arrangement the arranged in three levels burning lances 13, so that the burning lances 13 to those of another level are angularly offset.
- the burning lances 13 of the different focal planes 10, 11 and 12 is a special even with small flame training extensive coverage of the shaft cross-section through given at each of the mouths 14 forming flames.
- the size of these flames is due to several factors determined, i. the amount of fuel, the amount of primary and secondary combustion air and the grain size of the fuel. A small grain size leads to a denser bulk packing and thus to a lesser Propagation of the flame.
- the limitation of the Grain size to a range preferably less than 70 mm grain size the advantage of a lower mechanical load the transversely projecting into the flowing bulk material Burning lances 13 and the advantage of a smaller adjustable Residence time, allowing a sintering of fuel can be prevented by a short residence time.
- the particle size distribution in the smallest possible area For one uniform degree of combustion should the particle size distribution in the smallest possible area.
- the relevant fuel lance be held in the manner of a weighing beam, with a Force measuring point outside the shaft wall 3 and with a Device for generating mechanical oscillations in the Overshoot of a permissible force is switched on automatically becomes. In this way, the burning lance can be shake it free, if it should form a jam on it. A shaking of the burning lance can also be her pushing in facilitate the filled shaft space 2.
- the fuel supply in the individual focal planes 10, 11 and 12 can be individually adjusted to zero, depending on from the desired degree of combustion or the residence time in a certain temperature range a certain temperature profile in the shaft longitudinal direction or in the flow direction to receive the incoming air from below.
- This air is kept in the range of e.g. designed as a sliding table Discharge device 5 with overpressure by at least an unillustrated blower supplied so that they are in Countercurrent to the downwards moving by gravity Bulk column through the grain structure upwards flows. At first, it serves as cooling air in the cooling zone 9, then in the combustion zone 8 as, for example, secondary Combustion air and last, in the upper preheating zone. 7 the oven to preheat the fuel and thereby, accordingly a preferred embodiment of the invention, for Preheating the flowing to the fuel lances 13, primary Combustion air in there arranged hanging heat exchange tubes 29th
- the invention essential arrangement of the burning lances 13 and from their mouths 14, distributed over the shaft cross-section, allows new types of process management, with special high flame temperatures in the range of 1800 ° C in a short Dwell time without being at such temperatures in itself expected sintering, i. the formation of blökken occurs, so that was previously impossible Hard burning in vertical shaft furnace with gaseous, liquid and powdered fuels is possible.
- FIGs of Figs. 10 to 13 show for a particular Dwell time due to the control of the fuel supply in conjunction with adapted primary air supply via the burning lances 13 and countercurrently supplied secondary Combustion air achievable temperature curves for the fuel lime (CaCO3), based on the longitudinal section of the shaft furnace.
- the temperature of the fuel represented by a solid line 30, while the temperature of the forming by the combustion Fuel gas and the cooling or Sekundärverbrennungs Kunststoff the dashed line 31 corresponds.
- the fuel supply is graded over in the three Focal planes 10 to 12 arranged burning lances 13 in substantially less than hard firing, so that flame temperatures corresponding to the three temperature peaks 32 train up to 34. at about 1200 ° C in the first focal plane and at about 1400 ° C in the third focal plane.
- the fuel flowing from top to bottom thus passes in the first focal plane 30 first in contact with fuel gas of 1200 ° Celsius and in the subsequent focal planes with hotter fuel gas of a maximum of about 1400 ° C.
- the combustion zone 8 has a corresponding long extension in the direction of the chess with correspondingly larger Dwell time of the fuel in the firing zone 8.
- This heating takes place within the furnace 1 ', by the combustion air is guided through heat exchange tubes 36, which are connected to an and return part 37, 38 hanging vertically and in the circumferential direction of the shaft 2 or evenly on the shaft cross-section distributed in the fuel of the preheating zone. 7 plunge.
- the arrangement of the heat exchange tubes 36 in the oven 1 'in direct contact with the kiln and the fuel gases leads to a particularly good heat transfer through heat conduction, Convection and heat radiation.
- the heat exchange surfaces of the tubes 36 through the under Gravity influence on fuel flowing along them cleaned automatically.
- the possible savings in heat energy is compared to a furnace without preheating of primary combustion air approx. 7 to 10%, at an exhaust gas temperature from about 190 ° C instead of about 330 ° C.
- Figs. 11 and 13 illustrate that due to the additional one Heat exchanges in the tubes 36 resulting different Temperature profile in the direction of the chute.
- the double shaft furnaces 40, 40 'and 40 "of the embodiments the invention of Fig.14 to Fig16 are like the operated MAERZ-ovens operated by the regenerative process.
- the switching of these flow conditions in the oven at intervals of, for example 10 to 15 minutes.
- FIG.14 16 illustrate by the directional arrows the operating state, in the combustion air to the shaft 41 via the line 47 supplied and the exhaust gas from the other shaft 42 is derived via line 48.
- the same switching principle can also be more than two parallel to each other Manholes 41, 42 operated with alternating operating state become.
- the double shaft furnace according to Fig.15 are in both shafts. 41,42 only transversely arranged firing lances 55 provided. Of the In contrast, double shaft furnace according to FIG Preheating area 56 hanging arranged heat exchange tubes 58th for heating of primary combustion air, as previously for Einschachtofen has been described according to Fig.2.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Thermal Sciences (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
- Furnace Details (AREA)
- Crucibles And Fluidized-Bed Furnaces (AREA)
- Processing Of Solid Wastes (AREA)
- Carbon And Carbon Compounds (AREA)
- Ceramic Products (AREA)
- Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
- Bakery Products And Manufacturing Methods Therefor (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH7212000 | 2000-04-11 | ||
CH7212000 | 2000-04-11 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1148311A2 EP1148311A2 (de) | 2001-10-24 |
EP1148311A3 EP1148311A3 (de) | 2003-12-03 |
EP1148311B1 true EP1148311B1 (de) | 2005-11-09 |
Family
ID=4531564
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01810263A Expired - Lifetime EP1148311B1 (de) | 2000-04-11 | 2001-03-16 | Verfahren zum Brennen von karbonathaltigem Material |
Country Status (11)
Country | Link |
---|---|
US (1) | US6461154B2 (ru) |
EP (1) | EP1148311B1 (ru) |
CN (1) | CN100414234C (ru) |
AT (1) | ATE309514T1 (ru) |
BR (1) | BR0101435B1 (ru) |
DE (1) | DE50107945D1 (ru) |
EA (1) | EA003894B1 (ru) |
ES (1) | ES2254352T3 (ru) |
IL (1) | IL142368A (ru) |
MX (1) | MXPA01003608A (ru) |
UA (1) | UA72224C2 (ru) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102016103937A1 (de) | 2016-03-04 | 2017-09-07 | Maerz Ofenbau Ag | Ofen und Verfahren zum Betreiben eines Ofens |
WO2020182584A1 (de) | 2019-03-08 | 2020-09-17 | Maerz Ofenbau Ag | Verfahren und schachtofen zum brennen von karbonhaltigem material in einem schachtofen |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004099384A2 (en) * | 2003-05-02 | 2004-11-18 | Sigma-Aldrich Co. | Solid phase cell lysis and capture platform |
WO2006026248A1 (en) * | 2004-08-25 | 2006-03-09 | Sigma-Aldrich Co. | Compositions and methods employing zwitterionic detergent combinations |
WO2008070931A1 (en) * | 2006-12-15 | 2008-06-19 | Eestech, Inc. | A combustion apparatus |
BE1018212A3 (fr) * | 2008-07-10 | 2010-07-06 | Carmeuse Res And Technology | Methode de conduite des fours droits de type regeneratif pour la production de chaux. |
DE102009058304B4 (de) * | 2009-12-15 | 2013-01-17 | Maerz Ofenbau Ag | Gleichstrom-Gegenstrom-Regenerativ-Kalkofen sowie Verfahren zum Betreiben desselben |
PL2547974T3 (pl) * | 2010-03-17 | 2015-10-30 | Cimprogetti S R L | Piec do produkcji tlenku wapnia |
CN102052826A (zh) * | 2010-12-23 | 2011-05-11 | 马全才 | 节能型竖窑 |
MX2019011353A (es) * | 2017-03-24 | 2019-11-05 | Af Ingenieria S L | Sistema de tratamiento de residuos. |
SE540217C2 (en) * | 2017-06-26 | 2018-05-02 | Faeltkalk Ab | A vertical lime kiln |
BE1027100B1 (de) | 2019-03-08 | 2020-10-05 | Maerz Ofenbau | Verfahren und Schachtofen zum Brennen von karbonhaltigem Material in einem Schachtofen |
CN114111346B (zh) * | 2021-11-30 | 2023-12-01 | 广东韶钢松山股份有限公司 | 一种双膛窑检修后兑火提温快速复产方法 |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3355158A (en) * | 1966-04-26 | 1967-11-28 | Harbison Walker Refractories | Shaft kiln |
US3887326A (en) * | 1971-02-08 | 1975-06-03 | Ici Ltd | Kilns and furnaces |
DE2705710C3 (de) * | 1977-02-11 | 1980-06-04 | Kloeckner-Humboldt-Deutz Ag, 5000 Koeln | Gegenstrombrennverfahren zur Erzeugung von Branntkalk und Schachtofen zur Durchfuhrung des Verfahrens |
CH638604A5 (de) * | 1978-12-29 | 1983-09-30 | Maerz Ofenbau | Verfahren zum brennen von mineralischen karbonathaltigen rohstoffen im gleichstrom-regenerativ-schachthofen. |
CH647313A5 (de) * | 1980-04-30 | 1985-01-15 | Maerz Ofenbau | Regenerativ-schachtofen zum brennen von karbonathaltigen rohstoffen. |
AT377248B (de) * | 1982-07-12 | 1985-02-25 | Maerz Ofenbau | Verfahren und schachtofen zum brennen von kalkstein |
AT378970B (de) * | 1982-12-21 | 1985-10-25 | Voest Alpine Ag | Verfahren und vorrichtung zur herstellung von flùssigem roheisen oder stahlvorprodukten |
US4747773A (en) * | 1986-03-21 | 1988-05-31 | Predescu Lucian A | Shaft kiln utilized for lime production |
WO1990015296A1 (en) * | 1989-06-10 | 1990-12-13 | September 27 Research Institute, Hamhung Branch, Academy Of Sciences | Calcium carbide production furnace by oxy-thermal process |
CH686459A5 (de) * | 1992-03-07 | 1996-03-29 | Maerz Ofenbau | Schachtofen zum Brennen von stuckigem, mineralischem Fuellgut. |
GB9604475D0 (en) * | 1996-03-01 | 1996-05-01 | Boc Group Plc | Furnace waste gas combustion control |
-
2001
- 2001-03-16 DE DE50107945T patent/DE50107945D1/de not_active Expired - Lifetime
- 2001-03-16 EP EP01810263A patent/EP1148311B1/de not_active Expired - Lifetime
- 2001-03-16 AT AT01810263T patent/ATE309514T1/de active
- 2001-03-16 ES ES01810263T patent/ES2254352T3/es not_active Expired - Lifetime
- 2001-03-29 UA UA2001032083A patent/UA72224C2/ru unknown
- 2001-04-02 IL IL14236801A patent/IL142368A/en active IP Right Grant
- 2001-04-06 US US09/827,464 patent/US6461154B2/en not_active Expired - Lifetime
- 2001-04-09 MX MXPA01003608A patent/MXPA01003608A/es active IP Right Grant
- 2001-04-10 BR BRPI0101435-8A patent/BR0101435B1/pt not_active IP Right Cessation
- 2001-04-10 CN CNB011163631A patent/CN100414234C/zh not_active Expired - Lifetime
- 2001-04-11 EA EA200100339A patent/EA003894B1/ru not_active IP Right Cessation
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102016103937A1 (de) | 2016-03-04 | 2017-09-07 | Maerz Ofenbau Ag | Ofen und Verfahren zum Betreiben eines Ofens |
WO2017149110A1 (de) | 2016-03-04 | 2017-09-08 | Maerz Ofenbau Ag | Ofen und verfahren zum betreiben eines ofens |
US10947125B2 (en) | 2016-03-04 | 2021-03-16 | Maerz Ofenbau Ag | Furnace and method for operating a furnace |
WO2020182584A1 (de) | 2019-03-08 | 2020-09-17 | Maerz Ofenbau Ag | Verfahren und schachtofen zum brennen von karbonhaltigem material in einem schachtofen |
Also Published As
Publication number | Publication date |
---|---|
CN1317679A (zh) | 2001-10-17 |
IL142368A (en) | 2004-02-19 |
EP1148311A2 (de) | 2001-10-24 |
MXPA01003608A (es) | 2005-06-30 |
UA72224C2 (ru) | 2005-02-15 |
US20010029005A1 (en) | 2001-10-11 |
IL142368A0 (en) | 2002-03-10 |
EA200100339A3 (ru) | 2002-02-28 |
EP1148311A3 (de) | 2003-12-03 |
ATE309514T1 (de) | 2005-11-15 |
CN100414234C (zh) | 2008-08-27 |
BR0101435B1 (pt) | 2010-11-16 |
DE50107945D1 (de) | 2005-12-15 |
EA003894B1 (ru) | 2003-10-30 |
ES2254352T3 (es) | 2006-06-16 |
US6461154B2 (en) | 2002-10-08 |
EA200100339A2 (ru) | 2001-10-22 |
BR0101435A (pt) | 2001-11-13 |
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