WO1990015296A1 - Calcium carbide production furnace by oxy-thermal process - Google Patents

Calcium carbide production furnace by oxy-thermal process Download PDF

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Publication number
WO1990015296A1
WO1990015296A1 PCT/KP1990/000001 KP9000001W WO9015296A1 WO 1990015296 A1 WO1990015296 A1 WO 1990015296A1 KP 9000001 W KP9000001 W KP 9000001W WO 9015296 A1 WO9015296 A1 WO 9015296A1
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WO
WIPO (PCT)
Prior art keywords
furnace
equipment according
calcium carbide
oxygen
lid
Prior art date
Application number
PCT/KP1990/000001
Other languages
French (fr)
Inventor
Su Han U
Song Gyong Cho
Hae Song La
Yong Su Hyen
Jong Hae Kim
Min Pil Chong
Original Assignee
September 27 Research Institute, Hamhung Branch, Academy Of Sciences
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by September 27 Research Institute, Hamhung Branch, Academy Of Sciences filed Critical September 27 Research Institute, Hamhung Branch, Academy Of Sciences
Priority to DE904090997T priority Critical patent/DE4090997T1/en
Publication of WO1990015296A1 publication Critical patent/WO1990015296A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B1/00Shaft or like vertical or substantially vertical furnaces
    • F27B1/08Shaft or like vertical or substantially vertical furnaces heated otherwise than by solid fuel mixed with charge
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/90Carbides
    • C01B32/914Carbides of single elements
    • C01B32/942Calcium carbide

Definitions

  • the invention relates to a low ellipse sh ⁇ ft kiln for Droducing calcium carbide and high purity synthesizing gas simultaneously by using high temperature attained during the burning of carbon stock by oxygen after charging into the furnace of lime material, in particular of low strength with relatively large amount of impurities.
  • Patent DE 929546 Jun.27, 1955 (Stamicarbon N.V.) discloses the method of protecting the furance wall from damages by protruding the nozzle into the inside of
  • This invention is aimed at the reduction of energy consumption, especially electro-energy consumption in the production of calcium carbide and synthesizing gas and the realization of industrial production by solving the furnace structure able to use raw material of relatively low quality.
  • the structure and working orinciple of the carbide furnace by oxy-thermal process will be described, referring to the following drawings:
  • the production of calcium carbide by oxy-thermal process is of significance in reducing the overall energy consumption, especially electro-energy consumption in the production of calcium carbide and synthesizing gases.
  • quick lime is used as raw material of lime and pure oxygen is employed without any gases mixed.
  • equation 4 represents a side reaction
  • the feeding pipe of raw materials (Fig 4-4) and flue (Fig 4-3) are arranged slantwise in the furnace wall near the top of the raw material layer so that the powder might' be less formed due to the falling of materials and the powder formed go out easily through the flue.
  • the nozzles were arranged in a rectangular (Fig 4-1) or elliptic form, and the section of furnace also was made elliptic (Fig 4-1).
  • the height of material charges is shorter than the diameter of furnace, because the layer of heat exchange is allowed to be low on the condition of using the oxygen heat. Therefore, only when the raw materials are charged uniformly through the whole section of furnace, can the ununiformity of air permeability in the material layer due to the deviation of the height of material layer be prevented.
  • two or more material feeding pipes are arranged.
  • the apparatus in order to protect the apparatus from damage due to tne temperature rising in the upper space of furnace, the apparatus is arranged so as not to be exposed in the top space of furnace, and the inside of flue and lid of furnace are lined with refractories, upper part of the lid being cooled with water (Fig 4-2 and 4-3).
  • the lid is not fixed to the furnace body, out connected to it with water seal (Fig 4-2), and no
  • the furnace gas after passing the flue, enters
  • the dust collector where the dust is reduied to under 2mg/Nm 3 , and then transferred to synthesis process.
  • the production of calcium carbide by oxy-thermal process was realized in a industrial scale, for example, by treating at 2000'C and using 98% oxygen, lump quick lime having 85% of total CaO content and 60kg/cm 2 of crusning strength, and lump carbon stock having 15% of ash content and

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

Calcium carbide production furnace, in which low quality lime material and carbon stock of low strength are charged homogeneously and continuously or intermittently, oxygen is blasted through water-cooled copper nozzle arranged symmetrically in both sides of the waist of furnace wall, calcium carbide accumulated on the bottom of furnace is discharged through the tap hole, synthesizing gas through the flue in the top of the furnace.

Description

Calcium Carbide Production Furnace by Oxy-thermal
Process
The invention relates to a low ellipse shβft kiln for Droducing calcium carbide and high purity synthesizing gas simultaneously by using high temperature attained during the burning of carbon stock by oxygen after charging into the furnace of lime material, in particular of low strength with relatively large amount of impurities.
Calcium carbide production by oxy-thermal process has been introduced in a number of patent documents:
BASF's patents of 1950's years disclose the process in which quality coke and quick lime are used as raw materials and pure oxygen is injected, NL 76537 (Nov.15, 1954) (Stamicarbon N.V.) and NL 83099 (Oct.15, 1956) (Stamicarbon N.V.) disclose the process in which industrial oxygen is used, mixed
with steam and CO2, DE 2925897(Jan. 22,1981) (Rheinische
Sraunkohelenwerke AG) discloses the process in which coke made from brown coal is used, DE 3035026(Apr.22, 1982)
(Rheinische Braunkolenwerke AG) discloses the process in which brown coal and Ca(OH)2 or CaCO3 are used after mixing and calcinating in a powder state, and EP 0068303(Jan.5,1983) (Rheinische 3raunkohelenwerke AG) discloses the process
in which calcium carbide is produced by pulverizing the
fuel-coal, brown coal, peat and lime material i.e. Ca(OH)2 and CaCO3, followed by injecting into the furnace directly with oxygen.
A number of patents disclose various charging apparatuses which facilitate the creation of calcium carbide
formation zone in the center part of the furnace, combustion zone in the periphery of the furnace, and nozzles arranged in a radial or tangential direction to the formation
zone.
Furthermore, in these patents, in order to raise the quality of calcium carbide the high temperature
reduction and volatilization method is employed.
Patent DE 929546 (Jun.27, 1955) (Stamicarbon N.V.) discloses the method of protecting the furance wall from damages by protruding the nozzle into the inside of
furnace wall to form a false wall. Patent GB 786004
(Nov.6, 1953) (BASF) discloses that the accumulation of dust on the raw material layer was prevented by ensuring over 8cm/sec of linear velocity of exhaust gas in the free section of furnace when the quality of calcium carbide was 50%, or more than 12.5cm/s (0'0, 750mm mercury column) when it was over 83%.
As seen from above data, despite the long history of testing for producing the calcium carbide by oxy-thermal process, it has not been produced in an industrial sacle.
This invention is aimed at the reduction of energy consumption, especially electro-energy consumption in the production of calcium carbide and synthesizing gas and the realization of industrial production by solving the furnace structure able to use raw material of relatively low quality. The structure and working orinciple of the carbide furnace by oxy-thermal process will be described, referring to the following drawings:
Fig 4-1. Section of carbide furnace by
oxy-thermal process
Fig 4-2. Section of lid of the furnace
Fig 4-3. Section of installed flue
Fig 4-4. Section of material feeding apparatus
The production of calcium carbide by oxy-thermal process is of significance in reducing the overall energy consumption, especially electro-energy consumption in the production of calcium carbide and synthesizing gases.
Since the reaction of formation of calcium carbide takes place, industrially at high temperature range, say 1800-2000'C and high temperature gas goes out from reaction zone, it is reasonable to use shaft furnace and realize heat exchange in it to use for preheating the raw materials. Where lime stone or slaked lime is used directly as a raw material of lime, additional reaction heat is consumed for their calcination in the furnace. However, in the oxy-thermal process furnace which uses only incomplete combustion heat of fuel, comsumotion of oxygen and fuel greatly increases and the amount of gas produced as well. Furthermore, if steam, carbon dioxide, or natural gas and the other gases are mixed with oxygen, it also causes an additional consumption of reaction heat for their gasification, thus increasing the consumption of oxygen, fuel and the amount of gas production as well.
If the oxygen, fuel consumption and gas production amount per unit calcium carbide output increases, and the gas ascends with more heat than needed for preheating the raw material, then the temperatures of preheating zone and of furnace gases increase, thus giving more heat loss by furnace gases. Therefore, on the condition of using shaft kiln, it is reasonable to reduce the other additional reaction heat consumption than those needed for production reaction of calcium carbide.
So, in this invention, quick lime is used as raw material of lime and pure oxygen is employed without any gases mixed.
Meanwhile, if the more impurities of metal oxides are included in carbon stock, additional heat consumption takes place in the furnace by following endothermic reaction, thus reducing the temperature of reaction zone. SiO2 + C → Si o + CO 1 )
Al2O3 + 2C → Al2 O + 2CO 2 )
MgO + C → Mg + C O 3 )
( CaO + C → Ga + CO 4 ) )
Fe2O3 + 3C →2Fe + 3CO 5 )
SiO2 + 2C → Si + 2 C O 6 )
Where, equation 4) represents a side reaction
accompanied by the carbide formation reaction. While gaseous SiO, Al2O, Mg, Ca produced by reaction 1), 2), 3) and 4) are cooled along with CO in preheating zone, heat is generated by the reverse reactions to those of 1), 2), 3) and 4 ) to return to metal oxides, thus causing loss of carbon and temperature rising of that area.
Therefore, it is better to use raw material of little impurities. But, from the economic asoects, in tnis
invention, it was made to use the raw material having impurities of some extent.
Meanwhile, where the lump raw materials have low strength, powders are formed due to the strike and friction in the course ofmaterial movement, and due to the whirling of lump material caused by kinetic energy of injected oxygen in front of the nozzle .
Such powders accumulated in the furnace decrease the air permeability in tαe furnace and deteriorate the process of furnace. Therefore, through the solid raw material is
preferred, in this invention it was made possible to use even the raw material with relatively low strength, that is, considering the low strength of raw materials, the feeding pipe of raw materials (Fig 4-4) and flue (Fig 4-3) are arranged slantwise in the furnace wall near the top of the raw material layer so that the powder might' be less formed due to the falling of materials and the powder formed go out easily through the flue.
Moreover, the linear velocity of oxygen was made slow to prevent the whirl in front of the nozzles.
Considering the decrease of the depth of oxygen penetration due to the reduction of the linear velocity of oxygen, and for the purpose of preventing the overlapping of reaction zone or the formation of immovable zone of raw materials in the center of furnace, the nozzles were arranged in a rectangular (Fig 4-1) or elliptic form, and the section of furnace also was made elliptic (Fig 4-1).
The height of material charges is shorter than the diameter of furnace, because the layer of heat exchange is allowed to be low on the condition of using the oxygen heat. Therefore, only when the raw materials are charged uniformly through the whole section of furnace, can the ununiformity of air permeability in the material layer due to the deviation of the height of material layer be prevented. To this effect, in this invention, two or more material feeding pipes are arranged.
In the calcium carbide furnace using oxygen heat, compared with electric furnace, there are less input in the heat balance of portion of crucible where molten calcium carbide collects.
Therefore, in the portion of crucible, there occurs a cooling due to the heat loss, and a rising of viscosity or coagulation of melt, which causes a obstacle to its flowing out.
To prevent this, in this invention special attention is drawn to heat insulation of crucible portion, and in the high temperature zone, the first consideration is given to heat insulation.
In the calcium carbide furnace using oxy-thermal process, the temperature in the heat exchange layer,
i.e. material layer, is low, while the temoerature in the reaction zone is high, therefore, the temperature in the upper space of the furnace rises significantly, even when the air permeability in the section of furnace is ununiform or the material layer is a little lower than the height set
In this invention, in order to protect the apparatus from damage due to tne temperature rising in the upper space of furnace, the apparatus is arranged so as not to be exposed in the top space of furnace, and the inside of flue and lid of furnace are lined with refractories, upper part of the lid being cooled with water (Fig 4-2 and 4-3).
In order to facilitate the observation of inside of furnace and its maintenance, and to enable the lid to be lifted in case a serious explosion occurs in the furnace, in this invention the lid is not fixed to the furnace body, out connected to it with water seal (Fig 4-2), and no
apparatus and structure are put in the upper part of the lid.
In order to increase the service life of oxygen
blast nozzles, pure copper was employed in the part of
nozzle which is exposed inside the furnace, and to eliminate the welding portion, the portion is pressed into a monoblock structure.
The furnace gas, after passing the flue, enters
the dust collector, where the dust is reduied to under 2mg/Nm3, and then transferred to synthesis process.
With this structure of furnace according to the
invention, the production of calcium carbide by oxy-thermal process was realized in a industrial scale, for example, by treating at 2000'C and using 98% oxygen, lump quick lime having 85% of total CaO content and 60kg/cm2 of crusning strength, and lump carbon stock having 15% of ash content and
20kg/cm2 of crushing strength, it was possible to produce a carbide with purity of 65-70% and synthesizing gas containing
96% CO+H2. Brief description of the figures
Fig. 4-1 Section of carbide furnace by oxy-thermal process
1 furnace lid
2 furnace wall
3 hole of flue pipe
4 hole of nozzle
5 tap hole
6 furnace bottom
7 heat insulator
8 light weight refractory
9 heat insulator
10 oxygen nozzle
11 hole of supplier
Fig. 4-2 Section of lid of tne furnace
12 lid cooler
13 lining
14 level measuring hole
15 safety tap
Fig. 4-3 Section of installed flue
Fig. 4-4 Section of material feeding apparatus
16 automatic weigher
17 rotary supplier
18 sand seal
19 raw material bin

Claims

Claims .
1. Furnace for producing calcium carbide and high purity gas for synthesizing, characterized in that lump lime material with relatively high content of impurity is mixed with lump carbon stock of low strength, which is
charged uniformly into the upper part of short elliotic shaft furnace by rotary supplier, oxygen is blasted into the furnace through several nozzles, arranged in the waist of furnace, the resulting furnace gas goes out through the flue arranged slantwise in the upper part of the furnace wall, the calcium carbide accumulated in the heat insulated
furnace bottom being discharged periodically through the tap hole.
2. The equipment according to the claim 1, characterized in that it is possible to use cheap lump lime material
with relatively high impurities and lump caroon stock of low strength.
3. The equipment according to the claim 1,
characterized in that it represents a short shaft furnace having elliptic section with lid on it.
4- The equipment according to the claim 1 and 3, characterized in that the raw materials are charged
continuously or intermidently into the furnace by the weigher and gas-tight rotary supplier connected under the raw material bin.
5. The equipment according to the claims 1,3 and 4, characterized in that in order to uniformly distribute the materials in the furnace section a pair of weigher and two or more rotary suppliers are provided.
6. The equipment according to the claims 1 and 3, characterized in that to the furnace body is connected, with water seal, a lid, to which are attached, a material level measuring hola, explosion-safety tap, etc., the lid is cooled by water, the inside of which being lined with refractories.
1. The equipment according to the claims 1,3 and 6, characterized in that several material level measuring holes, explosion-safety taps, etc., can be provided, if necessary.
8. The equioment according to the claims 1 and 3, characterized in that the flue lined with refractories is inclined at 45º and more degrees of angle towards trie upper part of the furnace and can be composed of one or two pieces.
9. The equipment according to the claims 1,3,4 and 5, characterized in that the material feeding pipe is inclined at 45º and more degrees of angle and can be comoosed of two or more pieces.
10. The equipment according to the claims 1 and 3, characterized in that the oxygen nozzles are arranged symmetrically in the both sides of the waist of the
furnace wall and have rectangular or elliptic ends
protruding into the furnace.
11. The equipment according to the claims 1 and 3, characterized in that the heat insulation of the furnace bottom is ensured sufficiently, and the first consideration is given to the heat insulation of tne high temperature zone.
12. The equipment according to the claims 1 and 10, characterized in tnat the material of nozzle portion protruding into the furnace is made of pure cooper, which oeing put together in a monoolock structure by pressing without welding seams.
PCT/KP1990/000001 1989-06-10 1990-04-20 Calcium carbide production furnace by oxy-thermal process WO1990015296A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE904090997T DE4090997T1 (en) 1989-06-10 1990-04-20 OVEN FOR CALCIUM CARBIDE PRODUCTION BY THE OXYGEN HEATING PROCESS

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KP22589 1989-06-10
KP89-225 1989-06-10

Publications (1)

Publication Number Publication Date
WO1990015296A1 true WO1990015296A1 (en) 1990-12-13

Family

ID=19198151

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Application Number Title Priority Date Filing Date
PCT/KP1990/000001 WO1990015296A1 (en) 1989-06-10 1990-04-20 Calcium carbide production furnace by oxy-thermal process

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DE (1) DE4090997T1 (en)
WO (1) WO1990015296A1 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1148311A2 (en) * 2000-04-11 2001-10-24 Maerz Ofenbau AG Process for firing a material containing carbonates
CN100372820C (en) * 2006-08-11 2008-03-05 黄鸿宁 Process of co-producing acetylene and synthetic gas with petroleum coke and low ash coal
CN109269300A (en) * 2018-07-16 2019-01-25 安徽华塑股份有限公司 A kind of low pollution high quality semi-coke furnace of calcium carbide
CN111874908A (en) * 2020-07-29 2020-11-03 山西诺凯化工技术有限公司 Pressurized moving bed oxygen-thermal method calcium carbide gas integrated production equipment
CN116553554A (en) * 2023-04-21 2023-08-08 昆明云锗高新技术有限公司 Silicon carbide powder synthesis method

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU52063A1 (en) * 1932-03-31 1936-11-30 Л.С. Драго The head of the open-hearth furnace
SU68329A1 (en) * 1940-09-17 1946-11-30 А.В. Кочинашвили Closed resistance furnace for the production of calcium carbide and ferroalloys
SU116984A1 (en) * 1948-12-03 1957-11-30 Г.П. Иванцов Artificial cooling metal lance for injecting oxygen into the molten metal bath
SU130052A1 (en) * 1960-02-12 1960-11-30 В.П. Ененко Loading device for closed cupola
GB1318637A (en) * 1969-06-28 1973-05-31 Penzen Kompressorny Z Gas cupola furnace
GB1378165A (en) * 1970-12-04 1974-12-27 Wieczorek J Blast furnaces
DE2424956B2 (en) * 1974-05-22 1977-03-24 Penzenskij Kompressornyj Zavod, Penza (Sowjetunion) GAS FIRED COUPLER
SU606069A1 (en) * 1974-12-02 1978-05-05 Предприятие П/Я А-1170 Gas cupola

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE929546C (en) * 1951-08-25 1955-06-27 Stamicarbon Process for the simultaneous production of carbides and valuable gas
DE2608365C3 (en) * 1976-03-01 1978-11-16 S.A. Des Anciens Etablissements Emile Dupret, Luxemburg Water-cooled, welded double-chamber blow mold for shaft furnaces, especially blast furnaces
DE7835461U1 (en) * 1976-11-30 1979-04-26 Elkem-Spigerverket A/S, Oslo SEALING DEVICE FOR FEED INTO CLOSED ELECTRIC MELTING FURNACES
AU6486494A (en) * 1993-06-24 1995-01-05 Siemens Aktiengesellschaft Compound and method of applying anti-fouling coatings on medical devices

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU52063A1 (en) * 1932-03-31 1936-11-30 Л.С. Драго The head of the open-hearth furnace
SU68329A1 (en) * 1940-09-17 1946-11-30 А.В. Кочинашвили Closed resistance furnace for the production of calcium carbide and ferroalloys
SU116984A1 (en) * 1948-12-03 1957-11-30 Г.П. Иванцов Artificial cooling metal lance for injecting oxygen into the molten metal bath
SU130052A1 (en) * 1960-02-12 1960-11-30 В.П. Ененко Loading device for closed cupola
GB1318637A (en) * 1969-06-28 1973-05-31 Penzen Kompressorny Z Gas cupola furnace
GB1378165A (en) * 1970-12-04 1974-12-27 Wieczorek J Blast furnaces
DE2424956B2 (en) * 1974-05-22 1977-03-24 Penzenskij Kompressornyj Zavod, Penza (Sowjetunion) GAS FIRED COUPLER
SU606069A1 (en) * 1974-12-02 1978-05-05 Предприятие П/Я А-1170 Gas cupola

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1148311A2 (en) * 2000-04-11 2001-10-24 Maerz Ofenbau AG Process for firing a material containing carbonates
EP1148311A3 (en) * 2000-04-11 2003-12-03 Maerz Ofenbau AG Process for firing a material containing carbonates
CN100414234C (en) * 2000-04-11 2008-08-27 梅尔兹-奥芬布股份公司 Method for incineration of material contg. carbon
CN100372820C (en) * 2006-08-11 2008-03-05 黄鸿宁 Process of co-producing acetylene and synthetic gas with petroleum coke and low ash coal
CN109269300A (en) * 2018-07-16 2019-01-25 安徽华塑股份有限公司 A kind of low pollution high quality semi-coke furnace of calcium carbide
CN111874908A (en) * 2020-07-29 2020-11-03 山西诺凯化工技术有限公司 Pressurized moving bed oxygen-thermal method calcium carbide gas integrated production equipment
CN116553554A (en) * 2023-04-21 2023-08-08 昆明云锗高新技术有限公司 Silicon carbide powder synthesis method
CN116553554B (en) * 2023-04-21 2024-05-14 昆明云锗高新技术有限公司 Silicon carbide powder synthesis method

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