EP0989908A2 - Conversion d'un gaz de synthese en olefines de faible poids moleculaire a l'aide de tamis moleculaires modifies - Google Patents
Conversion d'un gaz de synthese en olefines de faible poids moleculaire a l'aide de tamis moleculaires modifiesInfo
- Publication number
- EP0989908A2 EP0989908A2 EP98931364A EP98931364A EP0989908A2 EP 0989908 A2 EP0989908 A2 EP 0989908A2 EP 98931364 A EP98931364 A EP 98931364A EP 98931364 A EP98931364 A EP 98931364A EP 0989908 A2 EP0989908 A2 EP 0989908A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- catalyst
- molecular sieves
- group
- sapo
- synthesis gas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical class [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 title claims abstract description 61
- 230000015572 biosynthetic process Effects 0.000 title claims description 27
- 238000003786 synthesis reaction Methods 0.000 title claims description 27
- 150000001336 alkenes Chemical class 0.000 title claims description 21
- 238000006243 chemical reaction Methods 0.000 title description 26
- 239000003054 catalyst Substances 0.000 claims abstract description 74
- 238000000034 method Methods 0.000 claims abstract description 53
- 239000002808 molecular sieve Substances 0.000 claims abstract description 52
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 51
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 23
- 239000012018 catalyst precursor Substances 0.000 claims abstract description 19
- 229910052742 iron Inorganic materials 0.000 claims abstract description 17
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 11
- 239000011651 chromium Substances 0.000 claims abstract description 11
- 239000010941 cobalt Substances 0.000 claims abstract description 11
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 11
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 11
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims abstract description 10
- 229910052703 rhodium Inorganic materials 0.000 claims abstract description 9
- 239000010948 rhodium Substances 0.000 claims abstract description 9
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000002904 solvent Substances 0.000 claims abstract description 9
- 239000007789 gas Substances 0.000 claims description 34
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 21
- 229910052751 metal Inorganic materials 0.000 claims description 16
- 239000002184 metal Substances 0.000 claims description 16
- 239000010457 zeolite Substances 0.000 claims description 15
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 14
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 14
- 239000011148 porous material Substances 0.000 claims description 13
- 239000002243 precursor Substances 0.000 claims description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 239000001569 carbon dioxide Substances 0.000 claims description 9
- 239000001257 hydrogen Substances 0.000 claims description 9
- 229910052739 hydrogen Inorganic materials 0.000 claims description 9
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 8
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 5
- 229910017147 Fe(CO)5 Inorganic materials 0.000 claims description 4
- 229910021536 Zeolite Inorganic materials 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 239000010703 silicon Substances 0.000 claims description 4
- 239000000377 silicon dioxide Substances 0.000 claims description 4
- 150000004703 alkoxides Chemical class 0.000 claims description 3
- UNYSKUBLZGJSLV-UHFFFAOYSA-L calcium;1,3,5,2,4,6$l^{2}-trioxadisilaluminane 2,4-dioxide;dihydroxide;hexahydrate Chemical compound O.O.O.O.O.O.[OH-].[OH-].[Ca+2].O=[Si]1O[Al]O[Si](=O)O1.O=[Si]1O[Al]O[Si](=O)O1 UNYSKUBLZGJSLV-UHFFFAOYSA-L 0.000 claims description 3
- 150000007942 carboxylates Chemical class 0.000 claims description 3
- 229910052676 chabazite Inorganic materials 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 229910052675 erionite Inorganic materials 0.000 claims description 3
- 125000002524 organometallic group Chemical group 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 2
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 27
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 20
- 239000000203 mixture Substances 0.000 description 18
- 229910052757 nitrogen Inorganic materials 0.000 description 10
- 241000269350 Anura Species 0.000 description 7
- 229910002091 carbon monoxide Inorganic materials 0.000 description 7
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 6
- 239000003085 diluting agent Substances 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 4
- 239000005977 Ethylene Substances 0.000 description 4
- 238000004587 chromatography analysis Methods 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 4
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 229910052786 argon Inorganic materials 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- -1 ethylene, propylene Chemical group 0.000 description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 3
- 239000003208 petroleum Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 3
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- 229910000323 aluminium silicate Inorganic materials 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229910052681 coesite Inorganic materials 0.000 description 2
- 238000004939 coking Methods 0.000 description 2
- 229910052906 cristobalite Inorganic materials 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- 229910052909 inorganic silicate Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 125000004430 oxygen atom Chemical group O* 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229910052682 stishovite Inorganic materials 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910052905 tridymite Inorganic materials 0.000 description 2
- 239000012808 vapor phase Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910001868 water Inorganic materials 0.000 description 2
- 229910000619 316 stainless steel Inorganic materials 0.000 description 1
- 229910021012 Co2(CO)8 Inorganic materials 0.000 description 1
- 229910019813 Cr(CO)6 Inorganic materials 0.000 description 1
- 229910005833 GeO4 Inorganic materials 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- XMHLODZCYLYWDA-UHFFFAOYSA-N carbon monoxide;iron;sodium Chemical compound [Na].[Na].[Fe].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-] XMHLODZCYLYWDA-UHFFFAOYSA-N 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 239000002178 crystalline material Substances 0.000 description 1
- 125000000058 cyclopentadienyl group Chemical group C1(=CC=CC1)* 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- YWEUIGNSBFLMFL-UHFFFAOYSA-N diphosphonate Chemical class O=P(=O)OP(=O)=O YWEUIGNSBFLMFL-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- DBLMXLQJTBGLMP-UHFFFAOYSA-N iron tetracarbonyl hydride Chemical compound [Fe].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-] DBLMXLQJTBGLMP-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000003446 ligand Substances 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- 229910052762 osmium Inorganic materials 0.000 description 1
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 1
- 238000005120 petroleum cracking Methods 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 229910052649 zeolite group Inorganic materials 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2/00—Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
- C10G2/30—Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen
- C10G2/32—Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts
- C10G2/33—Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used
- C10G2/334—Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used containing molecular sieve catalysts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/061—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof containing metallic elements added to the zeolite
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
- B01J37/0203—Impregnation the impregnation liquid containing organic compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/08—Heat treatment
- B01J37/082—Decomposition and pyrolysis
- B01J37/086—Decomposition of an organometallic compound, a metal complex or a metal salt of a carboxylic acid
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2/00—Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
- C10G2/50—Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon dioxide with hydrogen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/82—Phosphates
- B01J29/84—Aluminophosphates containing other elements, e.g. metals, boron
- B01J29/85—Silicoaluminophosphates [SAPO compounds]
Definitions
- the invention relates to a process for incorporating catalysts for the conversion of synthesis gas, preferably synthesis gas comprising carbon dioxide and hydrogen, into molecular sieves. More particularly, the invention relates to a process for incorporating into molecular sieves a catalyst selected from the group consisting of iron, cobalt, nickel, chromium, manganese, and rhodium, in an amount sufficient to catalyze the conversion of synthesis gas to lower olefins.
- olefins such as ethylene, propylene, and butenes
- Olefins traditionally are produced by petroleum cracking. Because of the limited supply and/or the high cost of petroleum sources, the cost of producing olefins from petroleum sources has increased steadily.
- a known alternative feedstock for the production of lower olefins is synthesis gas.
- Synthesis gas is a combination of hydrogen with either carbon monoxide or carbon dioxide.
- Synthesis gas can be made from non-petroleum organic sources, such as coal, recycled plastics, and municipal wastes.
- the catalysts used to convert synthesis gas to olefins are known as one type of Fischer-Tropsch catalysts.
- Fischer-Tropsch catalysts typically are supported on various solids such as molecular sieves.
- Molecular sieves are ordered, porous crystalline materials with a definite three dimensional crystal structure within which are a large number of small channels or pores. The channels and pores in any specific molecular sieve material are precisely uniform in size.
- the pores accept for adsorption molecules which are small enough to pass through the pores, while rejecting molecules of larger size.
- Molecular sieves are used in various ways which take advantage of this property; for example, as catalysts or as supports for catalysts which may be incorporated into the molecular sieve as a framework.
- the present invention provides a method for incorporating one or more Fischer Tropsch catalysts into molecular sieves comprising contacting untreated molecular sieves with a catalyst precursor in an inert atmosphere under first conditions effective to form complexes comprising said catalyst precursor and said molecular sieves; and, exposing said complexes to an inert atmosphere and to second conditions effective to dissociate volatile components from said catalyst precursor and to evaporate solvent from said complexes, forming modified molecular sieves comprising a catalytically effective amount of a catalyst selected from the group consisting of iron, cobalt, nickel, chromium, manganese, and rhodium.
- the present invention provides catalysts which will convert a carbon dioxide rich synthesis gas to olefins, and which can be manipulated to produce varying amounts of ethylene, propylene, and butenes.
- any molecular sieves may be used in the invention.
- One group of suitable molecular sieves is the zeolite group.
- the structural formula of a zeolite is best expressed for the crystallographic unit cell as
- M a cation of valence n
- w the number of water molecules
- the ratio y/x usually has values of 1-5000, depending upon the structure.
- (x+y) is the total number of SiO plus AI0 tetrahedra in the unit cell. The portion within brackets represents the framework composition.
- zeolites Several types exist, each of which exhibit different properties and different utilities. Perhaps the best known zeolites are synthetic crystalline aluminosilicate zeolites, which have a rigid three-dimensional network of SiO 4 ' and AIO 4 " tetrahedra, which are cross-linked through shared oxygen atoms. The electronegativity of the aluminum-containing tetrahedra is balanced by the inclusion in the crystal of a cation, typically monovalent or divalent, such as an alkali metal (e.g., sodium) or an alkaline earth metal.
- Synthetic crystalline aluminosilicate zeolites include MFI zeolites and ZSM-5, which is described, for example, in US-A- 3,702,886 to Argauer et al.
- ferrisilicate molecular sieves such as ZSM-12.
- ZSM-12 type molecular sieves consist structurally of a three-dimensional network of SiO 4 , FeO 4 , and optionally AIO 4 , GaO 4 , GeO 4 tetrahedra which are interlinked by oxygen atoms.
- Suitable zeolites for use in the invention include, but are not necessarily limited to ZSM-34, erionite, chabazite, and offretite. Zeolites with a relatively high silica-to-alumina atomic ratio are preferred.
- the silica-to- alumina atomic ratio may be in the range of from about 20 to about 4000, preferably from about 40 to about 2000, and most preferably from about 100 to about 800.
- the most effective silica-to-alumina ratio appears to be in the range of from about 200 to about 300.
- SAPO's Silicoaluminophosphates
- the chemical composition is: mR:(Si ⁇ Al y P z )O 2 wherein "R” represents at least one organic templating agent present in the intracrystalline pore system: "m” represents the moles of “R” present per mole of (Si x Al y P z )O 2 and has a value of from zero to 0.3, the maximum value in each case depending upon the molecular dimensions of the templating agent and the available void volume in the pore system of the particular SAPO species involved, and "x", "y”, and “z” represent the mole fractions of silicon, aluminum and phosphorus, respectively. "R” may be removed at elevated temperatures.
- SAPO's for use in the invention include, but are not necessarily limited to SAPO-34, SAPO-18, SAPO-17, SAPO-11 , and SAPO-5.
- SAPO's and zeolites may be synthesized according to US-A-4,440,871 , incorporated herein by reference, and Zeolites, Vol. 17, pp. 512-522 (1996), incorporated herein by reference.
- Aluminophospho catalysts are another type of molecular sieves useful in the present invention.
- Suitable ALPO's for use in the invention include, but are not necessarily limited to ALPO-17, ALPO-5, ALPO-11 , ALPO-20, and ALPO-25.
- US-A- 4,310,440 incorporated herein by reference, gives a good general description of ALPO's.
- MeAPSO's Crystalline metal silico- aluminophosphates
- MeAPO's crystalline metal aluminophospho oxides
- Suitable MeAPSO's and MeAPO'S include, but are not necessarily limited to SAPO's and alumino phospho oxides comprising preferably in the range of from about 0.005 to about 0.05 moles of a metal selected from the group consisting of magnesium, zinc, iron, cobalt, nickel, manganese, chromium, and mixtures thereof.
- US-A-4, 567,029 is a good general description of MeAPSO's.
- Preferred molecular sieves for use in the invention are (a) intermediate pore zeolites with a silicon to aluminum ratio in the range of from about 100 to about 800, preferably in the range of from about 200 to about 300, and (b) small pore SAPO's.
- the preparation of the framework for molecular sieves is well known in the art and is described in U.S. Patent Nos.: 4,554,143; 4,440,871; 4,853,197; 4,793,984, 4,732,651; and 4,310,440, all of which are incorporated herein by reference.
- the molecular sieves of the present invention should be treated to incorporate a catalyst selected from the group consisting of iron, cobalt, nickel, chromium, manganese, and rhodium.
- the catalyst may be incorporated into the molecular sieves by many different methods, such as the techniques of incipient wetness, wet impregnation, solid state mixing, soxhlet impregnation, vapor deposition, and other techniques.
- the catalyst typically is contacted with the molecular sieves in the form of a catalyst precursor.
- Suitable catalyst precursors include, but are not necessarily limited to compounds comprising the catalyst and a volatile material which relatively easily disassociates from the catalyst, especially at high temperatures.
- Suitable catalyst precursors are selected from the group consisting of metal carbonyls, metal alkoxides, metal carboxylates, organometallics, and combinations thereof.
- Preferred catalyst precursors are carbonyls, including but not limited to iron carbonyls, other metal carbonyls, and mixed metal carbonyl cluster compounds.
- Suitable carbonyl precursors may be anionic, cationic, non- ionic, or radical.
- suitable catalyst precursors include, but are not necessarily limited to: Fe(CO) 4 ; Fe(CO) 5 ; Fe 2 (CO) 9 ; Fe 3 (CO) ⁇ 2 ; Na 2 Fe(CO) 4 ; NaHFe 3 (CO)n; Na 2 Fe 4 (CO) ⁇ 3 ; C 5 H 5 Fe(CO) 2 CH 3 ; C 4 H 4 Fe(CO) 3 ; C 4 H 8 Fe(CO) 3 ; C 4 H 6 Fe(CO) 3 ; C 4 H 5 OHFe(CO) 3 ; [C 5 H 5 Fe(CO) 2]2 ; (C 5 H 5 ) 4 Fe 4 (CO) 4 ; HFe 4 (CO) 12 (CH); Co 2 (CO) 8 ; Ni(CO) 4
- the catalyst precursor should be dissolved in a suitable solvent.
- suitable solvents include, but are not necessarily limited to lower alcohols and ketones, such as methanol, ethanol, ethylene glycol, acetone, etc.
- Preferred solvents are methanol and ethanol.
- the solvent should be used in an amount large enough to dissolve and complex the catalyst precursor with the molecular sieves but small enough to evaporate off the resulting complexes in a reasonably short period of time, preferably no longer than about 8-16 hours.
- the molecular sieves preferably should be placed in an inert environment, such as a nitrogen purged box, at a pressure in the range of from about 1.01 kPa (1 x 10 '2 atm) to about 1.01 x 10 5 kPa (1 x 10 3 atm), preferably from about 10.1 kPa (0.1 atm) to about 5.07 x 10 4 kPa (5 x 10 2 atm), most preferably from about 50.67 kPa (0.5 atm) to about 3.04 x 10 4 kPa (3 x 10 2 atm).
- the precursor solution should be added, and the mixture should be stirred for an amount of time sufficient to complex the precursor with the molecular sieves.
- the stirring time may range from about 10 minutes to about 16 hours, depending upon the size of the catalyst precursor molecules and temperature. Larger precursor molecules require a longer period of stirring in order to be incorporated into the molecular sieves.
- Another aliquot of the precursor solution should be added and the resulting complexes should be allowed to dry at ambient temperature, typically around 25 °C, in an inert atmosphere for at least about 4 hours or until the solvent evaporates.
- the mixture then should be subjected to vacuum for at least about 2 hours, preferably in the range of from about 8 -16 hours.
- the procedure may be repeated, as necessary, until a desired amount of catalyst is incorporated into the molecular sieves.
- the complexes then should be heated to a temperature sufficient to disassociate volatile components of said catalyst precursor from said catalyst.
- the complexes then should be calcined.
- Preferred temperatures for calcination are in the range of from about 300 °C to about 800 °C, preferably in the range of from about 350 °C to about 650 °C, most preferably about 480 °C.
- the amount of catalyst incorporated into the molecular sieve may vary over a wide range depending, at least in part, on the selected catalyst and the incorporation method.
- the total weight percent of catalyst on the molecular sieves should be the following where the listed metal is the catalyst: for iron based catalysts, in the range of from about 1.0 wt% to about 40 wt%; for nickel based catalysts, in the range of from about 0.5 wt% to about 30 wt%; for cobalt based catalysts, in the range of from about 0.5 wt% to about 30 wt%; for chromium based catalysts, in the range of from about 0.5 wt% to about 25 wt%; for osmium based catalysts, in the range of from about 0.5 wt% to about 25 wt%; and for catalysts comprising 2 or more metals, in the range of from about 0.5 wt% to about 40 wt%.
- a preferred total weight percent of catalyst will be in the range of from about 0.01 wt% to about 80 wt%, preferably in the range of from about 0.1 wt% to about 60 wt%, most preferably in the range of from about 0.5 wt% to about 40 wt%
- the conversion process employs a feed of synthesis gas comprising hydrogen and either carbon monoxide or carbon dioxide.
- synthesis gas comprising hydrogen and either carbon monoxide or carbon dioxide.
- the catalysts of the present invention also are effective to convert synthesis gas which is rich in carbon monoxide.
- gas consists essentially of hydrogen and carbon dioxide at a molar ratio in the range of from about 1:1 to about 10:1 , preferably from about 2:1 to about 6:1 , most preferably of about 3:1.
- a preferred ratio of CO:hydrogen is in the range of from about 0.01:10, preferably from about 0.1 :5, most preferably from about 0.2:2.
- the conversion of feed to olefins preferably should be carried out in the vapor phase.
- the feedstock should be contacted in the vapor phase in a reaction zone with the defined molecular sieves at effective process conditions so as to produce the desired olefins, i.e., an effective temperature, pressure, GHSV (Gas Hourly Space Velocity) and, optionally, an effective amount of diluent, correlated to produce olefins.
- the process may be carried out in the liquid phase in the presence of solvent. When the process is carried out in the liquid phase, different conversion rates and selectivities of feedstock-to-product may result depending upon the composition of the liquid.
- the temperature employed in the conversion process may vary over a wide range depending, at least in part, on the selected catalyst. Although not limited to a particular temperature, best results will be obtained if the process is conducted at temperatures in the range of from about 130 °C to about 600 °C, preferably in the range of from about 180 °C to about 450 °C, most preferably in the range of from about 220 °C to about 350 °C. Lower temperatures generally result in lower rates of reaction. However, at higher temperatures, the process may not form an optimum amount of lower olefin products, and the coking rate may become too high.
- Lower olefin products will form-although not necessarily in optimum amounts-at a wide range of pressures, including but not limited to autogenous pressures and pressures in the range of from about 0.1 kPa (9.8 x 10 "4 atm) to about 100 MPa (98 atm).
- a preferred pressure is in the range of from about 6.9 kPa (6.76 x 10 '2 atm) to about 34 MPa (3.33 X 10 2 atm), most preferably from about 48 kPa (0.47 atm) to about 0.34 MPa (3.33 atm).
- the foregoing pressures are exclusive of diluent, if any, and refer to the partial pressure of the feedstock as it relates to synthesis gas. Pressures outside of the stated ranges may operate and are not excluded from the scope of the invention. Lower and upper extremes of pressure may adversely affect selectivity, conversion, coking rate, and/or reaction rate; however, lower olefins still may form.
- the process should be continued for a period of time sufficient to produce the desired lower olefins.
- the reaction time may vary from tenths of seconds to a number of hours.
- the reaction time is largely determined by the reaction temperature, the pressure, the catalyst selected, the weight hourly space velocity, the phase (liquid or vapor), and the selected process design characteristics.
- GHSV gas hourly space velocity
- the GHSV generally should be in the range of from about 10 - 100,000 hr "1 , preferably in the range of from about 100 - 10,000 hr '1 , and most preferably in the range of from about 500 - 5000 hr '1 .
- the catalyst may contain other materials which act as inerts, fillers, or binders; therefore, the GHSV is calculated on the volume basis of synthesis gas feed and catalyst.
- the feed may contain one or more diluents in an amount in the range of from about 1-99 vol%, preferably in the range of from about 5-90 vol%, most preferably in the range of from about 10-50 vol%, based on the total number of moles of all feed and diluent components fed to the reaction zone (or catalyst).
- Diluents which may be employed in the process include, but are not necessarily limited to, helium, argon, nitrogen, water, and mixtures thereof. Preferred diluents are argon and nitrogen.
- the process may be carried out in a batch, semi-continuous, or continuous fashion.
- the process may use a single reaction zone or a number of reaction zones arranged in series or in parallel.
- the process may be intermittent or continuous in an elongated tubular zone or a number of such zones.
- one or more of the catalysts advantageously may be used in series to provide for a desired product mixture.
- a dynamic bed system or any system that includes a variety of transport beds rather than fixed beds, may be desirable. If regeneration of the catalyst is required, such a system would permit introduction of the catalyst as a moving bed to a regeneration zone where, e.g., carbonaceous material could be removed or oxidized. Preferably, the catalyst should be regenerated by burning off carbonaceous deposits that accumulate during the process.
- Example I The procedures of Example I were repeated using 7.007 g of a ZSM-5 molecular sieve with a Si:AI ratio of 180.
- Example I The procedures of Example I were repeated using 7.003 g of a ZSM-5 molecular sieve with a Si:AI ratio of 1000.
- Example IV The procedures of Example IV were repeated using 7.002 g of SAPO-17 powder.
- Example VI 5.0 cc of the ZSM-5 supported catalyst prepared in Example II was evaluated as in Example VI. Gas chromatographic analysis revealed 20% C0 2 conversion and 65 wt% total selectivity of ethylene and propylene.
- Example VIII 5.0 cc of the ZSM-5 supported catalyst in Example III was evaluated as in Example VI. Gas chromatographic analysis revealed 8% CO 2 conversion and 35 wt% total selectivity of ethylene and propylene.
- Example IX
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Abstract
Cette invention concerne un procédé permettant d'incorporer un ou plusieurs catalyseurs Fischer Tropsch dans des tamis moléculaires. Le procédé consiste à mettre en contact des tamis moléculaires non traités avec un précurseur de catalyseur dans une atmosphère inerte dans des premières conditions efficaces pour former des complexes comprenant ledit précurseur de catalyseur et lesdits tamis moléculaires; puis à exposer lesdits complexes à une atmosphère inerte et à des deuxièmes conditions efficaces pour dissocier les constituants volatiles dudit précurseur de catalyseur et pour évaporer le solvant contenu dans lesdits complexes, ceci formant des tamis moléculaires modifiés comprenant une quantité efficace du point de vue catalytique d'un catalyseur sélectionné dans le groupe formé par fer, cobalt, nickel, chrome, manganèse et rhodium.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP01111008A EP1153660A3 (fr) | 1997-06-18 | 1998-06-18 | Procédé de conversion du gaz de synthèse en oléfines légères en utilisant des tamis moléculaires modifiés |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US5014497P | 1997-06-18 | 1997-06-18 | |
US50144P | 1997-06-18 | ||
PCT/US1998/012703 WO1998057743A2 (fr) | 1997-06-18 | 1998-06-18 | Conversion d'un gaz de synthese en olefines de faible poids moleculaire a l'aide de tamis moleculaires modifies |
Related Child Applications (1)
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EP01111008A Division EP1153660A3 (fr) | 1997-06-18 | 1998-06-18 | Procédé de conversion du gaz de synthèse en oléfines légères en utilisant des tamis moléculaires modifiés |
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EP0989908A2 true EP0989908A2 (fr) | 2000-04-05 |
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EP98931364A Withdrawn EP0989908A2 (fr) | 1997-06-18 | 1998-06-18 | Conversion d'un gaz de synthese en olefines de faible poids moleculaire a l'aide de tamis moleculaires modifies |
Country Status (8)
Country | Link |
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EP (1) | EP0989908A2 (fr) |
CN (1) | CN1260823A (fr) |
AR (1) | AR013002A1 (fr) |
AU (1) | AU8151298A (fr) |
CA (1) | CA2289993A1 (fr) |
NO (1) | NO996308L (fr) |
TW (1) | TW482750B (fr) |
WO (1) | WO1998057743A2 (fr) |
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US6331574B1 (en) | 1999-10-08 | 2001-12-18 | Exxonmobil Research And Engineering Company | Process for the preparation of high activity carbon monoxide hydrogenation catalysts; the catalyst compositions, use of the catalysts for conducting such reactions, and the products of such reactions |
US7241716B2 (en) | 2003-11-10 | 2007-07-10 | Exxonmobil Chemical Patents Inc. | Protecting catalytic sites of metalloaluminophosphate molecular sieves |
BG109246A (bg) * | 2005-07-29 | 2005-11-30 | АНГЕЛОВ Чавдар | Метод за получаване на въглеводороди от въглероден диоксид |
EP1887071A1 (fr) * | 2006-07-31 | 2008-02-13 | Edmund Dr.-Ing. Wagner | Procédé de production d'hydrocarbures synthétiques et leurs dérivés à partir de dioxide de carbone et de dihydrogène utilisés comme gaz de synthèse |
KR100903439B1 (ko) | 2007-10-15 | 2009-06-18 | 한국화학연구원 | 천연가스로부터 경질탄화수소의 직접 제조방법 |
JP2010116328A (ja) * | 2008-11-11 | 2010-05-27 | Nippon Oil Corp | 不飽和炭化水素および含酸素化合物の製造方法、触媒およびその製造方法 |
TWI473652B (zh) | 2008-12-26 | 2015-02-21 | Nippon Oil Corp | Hydrogenated isomerization catalyst, method for producing the same, dewaxing method for hydrocarbon oil and method for producing lubricating base oil |
ES2655323T3 (es) | 2009-12-18 | 2018-02-19 | Basf Se | Zeolita que contiene hierro, procedimiento para la preparación de zeolitas que contienen hierro y procedimiento para la reducción catalítica de óxidos de nitrógeno |
WO2015001004A1 (fr) | 2013-07-04 | 2015-01-08 | Total Research & Technology Feluy | Compositions de catalyseur comprenant des cristaux de tamis moléculaire de petite dimension déposés sur une matière poreuse |
CN107774302B (zh) * | 2016-08-26 | 2020-08-14 | 中国科学院大连化学物理研究所 | 一种催化剂及合成气直接转化制液体燃料联产低碳烯烃的方法 |
CN109701631B (zh) * | 2017-10-26 | 2021-10-01 | 中国石油化工股份有限公司 | 由合成气直接制低碳烃的催化剂及其用途方法 |
CN109701634B (zh) * | 2017-10-26 | 2021-09-03 | 中国石油化工股份有限公司 | 合成气制备低碳烃的催化剂组合物及其用途 |
CN109701628A (zh) | 2017-10-26 | 2019-05-03 | 中国石油化工股份有限公司 | 含磷铝分子筛的复合催化剂及其在合成气一步法制烯烃的应用 |
CN109704899B (zh) * | 2017-10-26 | 2022-07-08 | 中国石油化工股份有限公司 | 合成气制备烯烃的方法 |
CN109704900B (zh) * | 2017-10-26 | 2021-11-30 | 中国石油化工股份有限公司 | 合成气一步法制烯烃的方法 |
CN111111762B (zh) * | 2018-10-30 | 2022-10-11 | 中国石油化工股份有限公司 | 二氧化碳加氢直接制低碳烯烃的催化剂组合物及其用途 |
CN111111763B (zh) * | 2018-10-30 | 2022-10-11 | 中国石油化工股份有限公司 | 二氧化碳加氢直接制低碳烯烃的催化剂及其用途方法 |
CN111111760B (zh) * | 2018-10-30 | 2022-10-11 | 中国石油化工股份有限公司 | 二氧化碳加氢制取低碳烯烃的催化剂及其用途 |
CN111111766A (zh) * | 2018-10-30 | 2020-05-08 | 中国石油化工股份有限公司 | 二氧化碳的利用方法 |
CN111346671B (zh) * | 2018-12-21 | 2023-03-24 | 中国科学院大连化学物理研究所 | 一种催化剂及合成气直接转化制低芳烃液体燃料的方法 |
WO2020197893A1 (fr) | 2019-03-28 | 2020-10-01 | Exxonmobil Chemical Patents Inc. | Procédés de conversion de benzène et/ou de toluène par méthylation |
US11827579B2 (en) | 2019-03-28 | 2023-11-28 | ExxonMobil Technology and Engineering Company | Processes for converting benzene and/or toluene via methylation |
CN113574037A (zh) | 2019-03-28 | 2021-10-29 | 埃克森美孚化学专利公司 | 用于经由甲基化转化苯和/或甲苯的方法和系统 |
WO2023044278A1 (fr) | 2021-09-16 | 2023-03-23 | Exxonmobil Chemical Patents Inc. | Procédés de séparation d'isomères de xylène |
CN118159511A (zh) | 2021-10-12 | 2024-06-07 | 埃克森美孚化学专利公司 | 生产二甲苯产物的分段烷基化 |
WO2023204947A1 (fr) | 2022-04-19 | 2023-10-26 | Exxonmobil Chemical Patents Inc. | Procédés d'oxydation de p-xylène ou de mélanges contenant du p-xylène |
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US4962269A (en) * | 1982-05-18 | 1990-10-09 | Mobil Oil Corporation | Isomerization process |
US4502945A (en) * | 1982-06-09 | 1985-03-05 | Chevron Research Company | Process for preparing olefins at high pressure |
CA1196617A (fr) * | 1982-07-14 | 1985-11-12 | George E. Morris | Lit de catalyse, sa preparation et son emploi en production d'hydrocarbures a partir de gaz de synthese |
US4552855A (en) * | 1982-12-30 | 1985-11-12 | Ozin Geoffrey A | Metal zeolite catalyst preparation |
EP0188898B1 (fr) * | 1984-12-21 | 1990-09-19 | Mobil Oil Corporation | Procédé de déparaffinage en cascade |
DD233555A1 (de) * | 1984-12-29 | 1986-03-05 | Akad Wissenschaften Ddr | Herstellung niederer olefine aus synthesegas-gemische |
US4849575A (en) * | 1987-11-25 | 1989-07-18 | Uop | Production of olefins |
GB9005964D0 (en) * | 1990-03-16 | 1990-05-09 | Shell Int Research | Catalyst preparation process |
WO1993015836A1 (fr) * | 1992-02-18 | 1993-08-19 | The Broken Hill Proprietary Company Limited | Catalyseurs de cobalt contenant du praseodyme, destines au procede fischer-tropsch |
-
1998
- 1998-06-18 AR ARP980102915 patent/AR013002A1/es unknown
- 1998-06-18 EP EP98931364A patent/EP0989908A2/fr not_active Withdrawn
- 1998-06-18 CA CA002289993A patent/CA2289993A1/fr not_active Abandoned
- 1998-06-18 WO PCT/US1998/012703 patent/WO1998057743A2/fr not_active Application Discontinuation
- 1998-06-18 CN CN 98806239 patent/CN1260823A/zh active Pending
- 1998-06-18 AU AU81512/98A patent/AU8151298A/en not_active Abandoned
- 1998-09-16 TW TW87109797A patent/TW482750B/zh active
-
1999
- 1999-12-17 NO NO996308A patent/NO996308L/no not_active Application Discontinuation
Non-Patent Citations (1)
Title |
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See references of WO9857743A3 * |
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TW482750B (en) | 2002-04-11 |
CN1260823A (zh) | 2000-07-19 |
AR013002A1 (es) | 2000-11-22 |
WO1998057743A2 (fr) | 1998-12-23 |
NO996308D0 (no) | 1999-12-17 |
AU8151298A (en) | 1999-01-04 |
WO1998057743A3 (fr) | 1999-05-27 |
CA2289993A1 (fr) | 1998-12-23 |
NO996308L (no) | 2000-02-07 |
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