EP0935999A1 - Method and system for colour change in a coating installation using a pig - Google Patents
Method and system for colour change in a coating installation using a pig Download PDFInfo
- Publication number
- EP0935999A1 EP0935999A1 EP99101968A EP99101968A EP0935999A1 EP 0935999 A1 EP0935999 A1 EP 0935999A1 EP 99101968 A EP99101968 A EP 99101968A EP 99101968 A EP99101968 A EP 99101968A EP 0935999 A1 EP0935999 A1 EP 0935999A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- feed line
- separating element
- atomizer
- line
- paint
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000011248 coating agent Substances 0.000 title claims description 11
- 238000000034 method Methods 0.000 title claims description 11
- 238000000576 coating method Methods 0.000 title description 6
- 238000009434 installation Methods 0.000 title 1
- 239000003973 paint Substances 0.000 claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract 2
- 239000003599 detergent Substances 0.000 claims description 13
- 238000010422 painting Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 abstract 1
- 238000005507 spraying Methods 0.000 abstract 1
- 238000000926 separation method Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000007591 painting process Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/14—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/14—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
- B05B12/1481—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet comprising pigs, i.e. movable elements sealingly received in supply pipes, for separating different fluids, e.g. liquid coating materials from solvent or air
Definitions
- the invention relates to a method and a device for coating parts according to the preambles of the claims 1 and 4.
- Methods and devices of the above Kind are z. B. from US-PS NO 4,311,724 known.
- a Color change e.g. B. when painting the body one Motor vehicle, detergent and / or compressed air is in the given the paint to the line leading to the atomizer, so that at least parts of the residual paint are recycled can.
- this method can be used in many cases do not carry out because the detergent or compressed air not physically separated as it would be required behind the paint column to be pushed out the feed line move, but when flowing through Mix with the paint material inside the atomizer. An exact determination of the still usable, in amount of paint in the feed line is therefore impossible so that for security reasons most of it the residual paint must be removed and disposed of unused.
- the invention is therefore based on the object of measures provide a reliable separation between the coating agent still to be used and one this pushing means from the feed line can be achieved.
- the invention provides the features of the characterizing part of claim 1 before that a separating element between the completion of the painting process the rest of the paint and the pushing agent into the feed line is introduced and that the separating element then before reaching of the atomizer removed from the feed line again becomes.
- the device for performing this method comprises a color changer and an atomizer at the ends of one Feed line and provides according to the invention that the separating element in the supply line between a parking station and a collecting station is movable.
- the separating element is in entered the feed line until it was in the collecting station arrives. There the separator is stopped while the Pushing means e.g. B. flows around the separating element and continues to flow to the atomizer to z. B. to clean.
- the separating element is also made using detergent pressed from the rescue station back into the parking station and then there with the help of an adjustable Holding element fixed.
- the invention is described below using an exemplary embodiment, which is shown in the single drawing described.
- the drawing shows essentially a flow chart and only those parts and components, those immediately required to carry out the procedure are. It is understood that other components for Completion of a complete coating or painting system necessary and common and generally known are. These components are in the single drawing also not shown for reasons of clarity.
- a device 1 for coating or painting comprises a color changer 2 according to the embodiment several lines 3, 4, 5 and 6 for different colors to lead.
- Each of the lines 3 to 6 also belongs a control valve 7, the lines 3 to 6 optionally with a feed line 8 connects.
- At the other end 9 of the feed line 8 is an atomizer 10 for the coating agent or arranged for the paint.
- the feed line 8 In the area of the color changer 2 are on the feed line 8 also a detergent line 11 with check valve and Control valve and a compressed air line 12 with a check valve and control valve connected as the only figure shows.
- the meter should change color also the coating material located in the feed line 8 or the paint located there in such a way be used as much as possible.
- This is located directly at the outlet 13 of the feed line 8 from the color changer 2 a parking station 14 for a separating element 15, the before the end of the following basically only as Painting process called coating process in the Feed line 8 is inserted to ensure safe separation between paint and one to transport this To ensure residual paint serving sliding medium.
- Sliding medium can either detergent from the detergent line 11 or compressed air from the compressed air line 12 serve after the respective associated valves accordingly have been switched.
- the paint and the sliding medium the separating element 15 easily in the direction of the atomizer 10 flow around.
- the separating element 15 moves through the feed line 8, until it reaches a collecting station 18.
- the sanctuary 18 also has a chamber 19, the clear cross section is larger than the clear cross section of the feed line 8.
- the clear cross-section of the Collection station 18 to the atomizer 10 leading piece 20 of the feed line 8 is less than the cross section of the Separating element 17, so that the separating element 17 is not in the Line piece 20 can occur.
- Stop can be provided in the collecting station 18, to prevent the separating element 17 from moving further into Can move towards atomizer 10.
- a device 21 Located behind the collecting station 15 in the direction of flow a device 21 with control valves 22 and Check valves 23 for a detergent line 24 or for a compressed air line 25.
- control valves 22 detergent or compressed air can do more than just that Feed line 8 and all lying in the direction of flow Clean or apply components, but also that Separating element 15 can be used again in the Move back parking station 14 until there is a further movement in the direction of color changer 4 by a stop 26 is prevented.
- a metering device 27 Located between the device 21 and the atomizer 10 finally a metering device 27 to the a bypass line 28 out with a control valve 29 is.
- sensors 30 are arranged at the end of the feed line 8 be the separating element 15 during its movement detect and send a signal to the controller of the Give device 1.
- the separating element 15th In order to ensure that the sensors 30 the separating element 15th also record reliably, expediently contains this a metallic core.
- the separating element 15 largely dimensionally stable and can have sealing lips, to achieve the desired tightness.
- the separator is therefore a relatively short, solid body that fits positively into the feed line 8. That body is largely dimensionally stable and represents a third element represents that as a separating element 14 between the paint and the Sliding or printing medium is arranged. Because of his Dimensional stability is able to transition the Prevent sliding medium in the residual paint.
Landscapes
- Spray Control Apparatus (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren und eine Vorrichtung
zum Beschichten von Teilen gemäß den Oberbegriffen der Ansprüche
1 und 4. Verfahren und Vorrichtungen der genannten
Art sind z. B. aus der US-PS NO 4,311,724 bekannt. Vor einem
Farbwechsel, z. B. beim Lackieren der Karosserie eines
Kraftfahrzeuges, wird Spülmittel und/oder Druckluft in die
den Lack zu dem Zerstäuber führenden Leitung gegeben, so
daß zumindest noch Teile des Restlackes verwertet werden
können. Dieses Verfahren läßt sich aber in vielen Fällen
nicht durchführen, weil das Spülmittel bzw. die Druckluft
nicht, wie es erforderlich wäre, physikalisch exakt getrennt
hinter der herauszuschiebenden Lacksäule sich durch
die Zuführleitung bewegen, sondern sich beim Durchströmen
zum Zerstäuber mit dem darin befindlichen Lackmaterial vermischen.
Eine exakte Bestimmung der noch verwertbaren, in
der Zuführleitung befindlichen Lackmenge ist daher unmöglich,
so daß aus Sicherheitsgründen doch der größte Teil
des Restlackes ungenutzt entnommen und entsorgt werden muß.The invention relates to a method and a device
for coating parts according to the preambles of the
Der Erfindung liegt daher die Aufgabe zugrunde, Maßnahmen vorzusehen, mit deren Hilfe sich eine zuverlässige Trennung zwischen dem noch zu nutzenden Beschichtungsmittel und einnem dieses aus der Zuführleitung drückenden Schiebemittels erreichen läßt.The invention is therefore based on the object of measures provide a reliable separation between the coating agent still to be used and one this pushing means from the feed line can be achieved.
Zur Lösung dieser Aufgabe sieht die Erfindung mit den Merkmalen des kennzeichnenden Teiles des Anspruches 1 vor, daß ein Trennelement vor Beendigung des Lackiervorganges zwischen den Restlack und das Schiebemittel in die Zuführleitung eingeführt wird und daß das Trennelement dann vor Erreichen des Zerstäubers wieder aus der Zuführleitung entnommen wird.To achieve this object, the invention provides the features of the characterizing part of claim 1 before that a separating element between the completion of the painting process the rest of the paint and the pushing agent into the feed line is introduced and that the separating element then before reaching of the atomizer removed from the feed line again becomes.
Durch Verwendung eines Trennelementes, das weitgehend formstabil gestaltet ist und sich dichtend zwischen Restlack und Schiebemittel durch die Zuführleitung bewegen läßt, wird eine in hohem Maße exakte Trennung zwischen noch verwertbarem Restlack und dem Schiebemedium erreicht, das in grundsätzlich bekannter Weise ein Spülmittel und/oder Druckluft bzw. pulsierend Spülmittel und Druckluft sein können. By using a separating element that is largely dimensionally stable is designed and sealed between residual paint and move the pushing means through the feed line, becomes a highly exact separation between still usable Residual paint and the sliding medium achieved in basically known way a detergent and / or Compressed air or pulsating detergent and compressed air can.
Die Vorrichtung zur Durchführung dieses Verfahrens umfaßt einen Farbwechsler und einen Zerstäuber an den Enden einer Zuführleitung und sieht erfindungsgemäß vor, daß das Trennelement in der Zuführleitung zwischen einer Parkstation und einer Auffangstation bewegbar ist.The device for performing this method comprises a color changer and an atomizer at the ends of one Feed line and provides according to the invention that the separating element in the supply line between a parking station and a collecting station is movable.
Sowohl die Parkstation als auch die Auffangstation stellen sicher, daß das Beschichtungsmittel bzw. der Lack ungehindert an dem Trennelement vorbeiströmen können, wenn dies erforderlich ist. Nur wenn das Beschichtungsmittel bzw. der Lack von dem Schiebemedium mit Druck beaufschlagt durch die Zuführleitung bewegt werden soll, wird das Trennelement in die Zuführleitung eingegeben, bis es in der Auffangstation ankommt. Dort wird das Trennelement angehalten, während das Schiebemittel z. B. um das Trennelement herum strömt und weiter bis zum Zerstäuber fließt, um diesen z. B. zu reinigen. Ebenfalls mit Hilfe von Spülmittel wird das Trennelement aus der Auffangstation wieder in die Parkstation zurückgedrückt und dann dort mit Hilfe eines verstellbaren Halteelementes fixiert.Place both the parking station and the rescue station sure that the coating agent or varnish is unimpeded can flow past the separator if this is required. Only if the coating agent or Lacquer from the sliding medium pressurized by the Feed line is to be moved, the separating element is in entered the feed line until it was in the collecting station arrives. There the separator is stopped while the Pushing means e.g. B. flows around the separating element and continues to flow to the atomizer to z. B. to clean. The separating element is also made using detergent pressed from the rescue station back into the parking station and then there with the help of an adjustable Holding element fixed.
Weitere Merkmale der Erfindung gehen aus der Beschreibung und den Ansprüchen im Zusammenhang mit der Zeichnung hervor.Further features of the invention emerge from the description and the claims in connection with the drawing.
Die Erfindung wird nachstehend anhand eines Ausführungsbeispieles, das in der einzigen Zeichnung dargestellt ist, näher beschrieben. Die Zeichnung zeigt dabei im Wesentlichen ein Fließschema und nur diejenigen Bauteile und Komponenten, die zur Durchführung des Verfahrens unmittelbar erforderlich sind. Es versteht sich, daß weitere Komponenten zur Vervollständigung einer kompletten Beschichtungs- bzw. Lackieranlage notwendig und üblich sowie grundsätzlich bekannt sind. Diese Komponenten sind in der einzigen Zeichnung auch aus Gründen der Übersichtlichkeit nicht dargestellt.The invention is described below using an exemplary embodiment, which is shown in the single drawing described. The drawing shows essentially a flow chart and only those parts and components, those immediately required to carry out the procedure are. It is understood that other components for Completion of a complete coating or painting system necessary and common and generally known are. These components are in the single drawing also not shown for reasons of clarity.
Eine Vorrichtung 1 zum Beschichten bzw. Lackieren umfaßt
gemäß Ausführungsbeispiel einen Farbwechsler 2, zu dem
mehrere Leitungen 3, 4, 5 bzw. 6 für unterschiedliche Farben
führen. Zu jeder der Leitungen 3 bis 6 gehört ferner
ein Steuerventil 7, das die Leitungen 3 bis 6 wahlweise mit
einer Zuführleitung 8 verbindet. Am anderen Ende 9 der Zuführleitung
8 ist ein Zerstäuber 10 für das Beschichtungsmittel
bzw. für den Lack angeordnet.A device 1 for coating or painting comprises
a
Im Bereich des Farbwechslers 2 sind an die Zuführleitung
8 ferner eine Spülmittelleitung 11 mit Rückschlagventil und
Steuerventil und eine Druckluftleitung 12 mit Rückschlagventil
und Steuerventil angeschlossen, wie die einzige Figur
zeigt.In the area of the
Wenn der Abstand zwischen dem Farbwechsler 2 und dem Zerstäuber
10 relativ groß ist, das heißt z. B. mehr als einen
Meter beträgt, soll gemäß der Erfindung bei einem Farbwechsel
auch das in der Zuführleitung 8 befindliche Beschichtungsmaterial
bzw. der dort befindlichen Lack in so
hohem Maße wie möglich genutzt werden. Dazu befindet sich
unmittelbar am Ausgang 13 der Zuführleitung 8 aus dem Farbwechsler
2 eine Parkstation 14 für ein Trennelement 15, das
vor Beendigung des nachstehend grundsätzlich nur noch als
Lackiervorgang bezeichneten Beschichtungsvorganges in die
Zuführleitung 8 eingeführt wird, um eine sichere Trennung
zwischen Lack und einem zum Weitertransportieren dieses
Restlackes dienenden Schiebemediums zu gewährleisten. Als
Schiebemedium kann dabei entweder Spülmittel aus der Spülmittelleitung
11 oder Druckluft aus der Druckluftleitung
12 dienen, nachdem die jeweils zugehörigen Ventile entsprechend
geschaltet worden sind.If the distance between the
In der Parkstation 14 können der Lack und das Schiebemedium
das Trennelement 15 problemlos in Richtung Zerstäuber 10
umströmen. Erreicht wird dies dadurch, daß der Querschnitt
einer das Trennelement 15 aufnehmenden Kammer 16 größer ist
als der lichte Querschnitt der Zuführleitung 8 und daß ein
Halteelement 17 z. B. in Gestalt eines pneumatisch verschiebbaren
Sperrbolzens das Trennelement 15 in der Kammer
16 fixiert. Wenn das Halteelement 17 das Trennelement 15
freigibt, wird es von dem aus dem Farbwechsler 2 kommenden
Medium in die Zuführleitung 8 gedrückt.In the
Das Trennelement 15 bewegt sich durch die Zuführleitung 8,
bis es eine Auffangstation 18 erreicht. Die Auffangstation
18 weist ebenfalls eine Kammer 19 auf, deren lichter Querschnitt
größer ist, als der lichte Querschnitt der Zuführleitung
8. Ferner ist der lichte Querschnitt des von der
Auffangstation 18 zu dem Zerstäuber 10 führenden Stückes
20 der Zuführleitung 8 geringer als der Querschnitt des
Trennelementes 17, so daß das Trennelement 17 nicht in das
Leitungsstück 20 eintreten kann. Anstelle unterschiedlicher
lichter Weiten bzw. Querschnitte kann aber auch ein beliebiger
Anschlag in der Auffangstation 18 vorgesehen sein,
um zu verhindern, daß sich das Trennelement 17 weiter in
Richtung Zerstäuber 10 bewegen kann.The separating
Es versteht sich schließlich, daß nur ein einziges Trennelement
15 vorgesehen ist und sich entweder in der Parkstation
14 oder in der Auffangstation 18 bzw. in der Zuführleitung
8 befindet. In der einzigen Figur ist nur zur Verdeutlichung
der jeweiligen Situation das Trennelement 15
sowohl in der Parkstation 14 als auch in der Auffangstation
18 dargestellt.Finally, it is understood that only a
In Strömungsrichtung hinter der Auffangstation 15 befindet
sich noch eine Einrichtung 21 mit Steuerventilen 22 und
Rückschlagventilen 23 für eine Spülmittelleitung 24 bzw.
für eine Druckluftleitung 25. Durch Ansteuerung der Steuerventile
22 können Spülmittel oder Druckluft nicht nur die
Zuführleitung 8 und alle in Strömungsrichtung liegenden
Komponenten reinigen bzw. beaufschlagen, sondern auch das
Trennelement 15 läßt sich mit ihrer Hilfe wieder in die
Parkstation 14 zurückbewegen, bis es dort an einer Weiterbewegung
in Richtung Farbwechsler 4 durch einen Anschlag
26 gehindert wird.Located behind the
Zwischen der Einrichtung 21 und dem Zerstäuber 10 befindet
sich schließlich noch eine Dosiereinrichtung 27, um die
eine Bypass-Leitung 28 mit einem Steuerventil 29 geführt
ist.Located between the
Zum Erkennen der Anwesenheit, der korrekten Fließrichtung
und einer plausiblen Fließgeschwindigkeit können am Anfang
und am Ende der Zuführleitung 8 jeweils Sensoren 30 angeordnet
sein, die das Trennelement 15 während seiner Bewegung
erfassen und ein Signal an die Steuereinrichtung der
Vorrichtung 1 geben.To recognize the presence, the correct flow direction
and a plausible flow rate can start
and
Um zu erreichen, daß die Sensoren 30 das Trennelement 15
auch zuverlässig erfassen, enthält dieses zweckmäßigerweise
einen metallischen Kern. Darüber hinaus ist das Trennelement
15 weitgehend formstabil und kann Dichtlippen aufweisen,
um die angestrebte Dichtheit zu erreichen. Das Trennelement
ist somit ein relativ kurzer, fester Körper, der
formschlüssig in die Zuführleitung 8 paßt. Dieser Körper
ist weitgehend formstabil und stellt ein drittes Element
dar, das als Trennelement 14 zwischen dem Lack und dem
Schiebe- oder Druckmedium angeordnet wird. Aufgrund seiner
Formstabilität ist es in der Lage, einen Übergang des
Schiebemediums in den Restlack zu verhindern.In order to ensure that the
Claims (10)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19805938 | 1998-02-13 | ||
DE19805938A DE19805938A1 (en) | 1998-02-13 | 1998-02-13 | Method and device for coating parts |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0935999A1 true EP0935999A1 (en) | 1999-08-18 |
Family
ID=7857631
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99101968A Withdrawn EP0935999A1 (en) | 1998-02-13 | 1999-02-01 | Method and system for colour change in a coating installation using a pig |
Country Status (5)
Country | Link |
---|---|
US (1) | US6090450A (en) |
EP (1) | EP0935999A1 (en) |
JP (1) | JPH11267563A (en) |
CA (1) | CA2258195A1 (en) |
DE (1) | DE19805938A1 (en) |
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KR100708773B1 (en) * | 2006-01-21 | 2007-04-17 | 서강대학교산학협력단 | Cleaning process |
US8671495B2 (en) * | 2006-11-06 | 2014-03-18 | Durr Systems, Inc. | Scraper pig |
DE102013007694A1 (en) * | 2013-05-03 | 2014-11-06 | Eisenmann Ag | Changing device for coating media and coating system for coating objects |
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EP3656476B1 (en) | 2017-07-18 | 2023-01-18 | ABB Schweiz AG | Painting device |
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- 1999-02-01 EP EP99101968A patent/EP0935999A1/en not_active Withdrawn
- 1999-02-04 US US09/244,928 patent/US6090450A/en not_active Expired - Lifetime
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Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
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EP1108474A3 (en) * | 1999-12-18 | 2003-10-15 | INLAC Industrie-Lackieranlagen GmbH | Painting installation |
DE10064065B4 (en) * | 1999-12-22 | 2006-07-27 | Dürr Systems GmbH | Coating system for automated coating technology |
EP1142649A2 (en) * | 2000-02-12 | 2001-10-10 | Lac Tec GmbH Gesellschaft für moderne Lackiertechnik | Process and apparatus for coating |
EP1142649A3 (en) * | 2000-02-12 | 2003-05-28 | Lac Tec GmbH Gesellschaft für moderne Lackiertechnik | Process and apparatus for coating |
EP1172152A1 (en) * | 2000-07-13 | 2002-01-16 | Dürr Systems GmbH | Paint supply system with piggable supply lines for an electrostatic coating device |
DE10120077A1 (en) * | 2001-04-24 | 2002-11-14 | Fraunhofer Ges Forschung | Coating system for automated coating, e.g. of automobiles, has dosing pump outside coating material line feeding displacement medium into line opening into coating material line |
DE10120077B4 (en) * | 2001-04-24 | 2006-07-27 | Dürr Systems GmbH | Coating system for automated coating technology |
EP1319439A1 (en) * | 2001-12-14 | 2003-06-18 | Systems GmbH Dürr | Sensor arrangement for a part of a coating installation, said part being subjected to a high voltage |
CN102989726A (en) * | 2012-11-29 | 2013-03-27 | 奇瑞汽车股份有限公司 | Cleaning device for external valve pipeline of automatic spraying robot |
CN102989726B (en) * | 2012-11-29 | 2015-06-10 | 奇瑞汽车股份有限公司 | Cleaning device for external valve pipeline of automatic spraying robot |
CN113597827A (en) * | 2019-03-28 | 2021-11-02 | 株式会社富士 | Management device and installation system |
CN113597827B (en) * | 2019-03-28 | 2022-12-09 | 株式会社富士 | Management device and installation system |
Also Published As
Publication number | Publication date |
---|---|
DE19805938A1 (en) | 1999-08-19 |
JPH11267563A (en) | 1999-10-05 |
US6090450A (en) | 2000-07-18 |
CA2258195A1 (en) | 1999-08-13 |
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