EP0923784B1 - Hochspannunstrockenspule - Google Patents
Hochspannunstrockenspule Download PDFInfo
- Publication number
- EP0923784B1 EP0923784B1 EP96930211A EP96930211A EP0923784B1 EP 0923784 B1 EP0923784 B1 EP 0923784B1 EP 96930211 A EP96930211 A EP 96930211A EP 96930211 A EP96930211 A EP 96930211A EP 0923784 B1 EP0923784 B1 EP 0923784B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- thermoplastic resin
- winding
- insulating
- coating
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/32—Insulating of coils, windings, or parts thereof
- H01F27/327—Encapsulating or impregnating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/127—Encapsulating or impregnating
Definitions
- the present invention relates to high voltage windings and relates more particularly to windings of this type that can be used as high voltage winding of dry transformer.
- High voltage windings for such applications must be able to withstand voltage levels between 5 and 36 kV.
- Solid-insulated transformers or dry-type transformers whose coils are embedded in thermosetting insulating materials and which comprise large air gaps providing an insulation function between windings and between windings and electrical ground, which increases their their bulk, and consequently their cost.
- Coated transformers and impregnated transformers There are currently two major families of dry transformers. Coated transformers and impregnated transformers. The methods of manufacture of these devices are certainly different, but the insulation materials used have in common to be thermosetting and require a hot polymerization resulting in a high manufacturing cost.
- the invention aims to overcome the aforementioned drawbacks of dry insulated devices by creating a high voltage winding which while having performance at least as good as those of known dry insulations, or a reduced manufacturing cost and has a improved operational safety.
- a high voltage winding comprising a coil of coated conductive wire.
- an insulating sheath characterized in that said winding is embedded in a high-voltage insulating thermoplastic resin, and in that it further comprises an electroconductive surface layer for fixing the potential, made of a thermoplastic resin compatible with the thermoplastic resin of the insulating coating, deposited on this coating.
- the winding shown in the drawings is a high voltage winding that can be used in particular as the high voltage winding of a dry transformer.
- the winding 1 is embedded in a high-voltage insulating thermoplastic resin 2.
- thermoplastic resin used to produce this coating is advantageously polyethylene terephthalate optionally loaded with reinforcing glass fibers.
- This resin may also be selected from the group consisting of 6-6 polyamides, 6-polyamides, 4,6-polyamides, 12,12 polyamides, 6-12 polyamides, polyamides containing aromatic monomers, terephthalate polybutylene, polyproprylene terephthalate, polyethylene naphthalate, liquid crystalline polymers, polycyclohexane dimethylol terephthalate, copolyetheresters, polyphenylene sulfide, polyacyls, polypropylene, polyethylene, polyacetals, polymethylpentene, polyetherimides, polycarbonates, polysulfones, polyethersulfones, polyphenylene oxides, polystyrene, styrene copolymers, graft mixtures and copolymers of styrene and rubber and mixtures thereof.
- the thickness of the thermoplastic resin of the insulating coating 2 may be between 3 and 50 mm.
- an electroconductive surface layer 3 for fixing the potential made of thermoplastic resin compatible with the thermoplastic resin of the insulating coating 2.
- thermoplastic resin 3 for fixing the potential advantageously contains a carbon charge.
- the insulating coating 2 comprises a side strip 4 of insulating thermoplastic resin compatible with the insulating material of the coating and may be made of a material identical to that of this coating.
- This lateral strip is arranged axially in excess thickness with respect to the coating 2. It covers the conductors 5,6 of the winding connection as well as the internal connections of the coil. Around the conductors 5 and 6 there are respective orifices 7,8 made in the insulating coating 2 and the cover strip 4, to allow the ends of the connecting conductors 5,6 to be passed for their connection with other non-conductive components. represented.
- an additional orifice 10 in which protruding conductors 11 forming intermediate terminals of the winding 1 and can be joined by riders no represented to adapt the winding value to the needs of its use.
- the side strip 4 of insulating thermoplastic resin is also coated with the electroconductive surface layer 3 for fixing the potential except for the orifices 7,8,10.
- the orifices 7 and 8 for the passage of the connection conductors of the winding are intended to cooperate with unrepresented insulating elements surrounding for example the ends of connecting bars and to ensure the continuity of both the coating and the electroconductive layer for fixing the potential.
- the intermediate orifice 10 for access to the conductors 11 for adjusting the value of the coil is advantageously closed by a plug of insulating material (not shown) coated with an electroconductive layer intended to to ensure continuity with the electroconductive layer 3 covering the entire winding.
- the insulating thermoplastic resin coating 2 surrounds the hollow cylindrical winding 1 as well according to the outer contour as according to the inner contour of this winding.
- the annular high voltage winding thus produced is particularly suitable for use as a high voltage winding of a dry transformer.
- Its interior space 12 can receive a low voltage winding mounted on a magnetic circuit column and not shown.
- the high voltage winding according to the invention constitutes the high voltage winding of a dry transformer.
- This high-voltage winding 1 is associated with a low voltage winding 15 also with dry insulation mounted on a column 16 of magnetic circuit laminated with the interposition of a sleeve 17.
- the low voltage winding 15 is embedded in a material 18 for example a thermoplastic resin and which comprises, at its periphery, molded axial ribs 19 which define, coming into contact with the inner surface of the electroconductive resin coating 3 of the high-voltage winding 1, a channel 20 for the circulation of a cooling fluid such as that air.
- molding is carried out in a first mold not shown in a first coating of the winding 1 in an electrically insulating thermoplastic resin of sufficient thickness so that the winding is isolated from the electricity with respect to the outside.
- a second mold is then molded in a second coating of the coil provided with its electrically insulating thermoplastic resin layer 2 with a layer 3 of electroconductive thermoplastic resin for fixing the potential.
- the coil 1 is placed in the cavity of the aforementioned mold provided with an inlet, a vent orifice and support rods for an object in the mold.
- the support rods are moved so that they come into contact with the winding 1 in order to support it in the cavity of the mold.
- the resin is preheated in a chamber provided with an injection screw to a temperature at which the resin becomes fluid.
- thermoplastic insulating resin is injected with high pressure electricity into the relatively cold mold through its inlet.
- the high pressure can be applied by hydraulic or pneumatic means.
- the injection pressure of the resin may be from 35 to 138 MPa and the temperature from about 200 to about 400 ° C.
- the support rods are then retracted from the mold cavity when the thermoplastic resin is injected into the cavity and before it takes up around the rods to prevent the formation of voids in the electrically insulating thermoplastic resin.
- vent orifice may in fact be formed of several holes in the region of the junction of the radial surface and the axial surfaces of the mold.
- the first mold is made so that the molten resin enters the mold through a circumferential inlet formed in the inner surface of the mold.
- the insulating thermoplastic resin is still electrically charged until the mold is filled to form an electrically insulating thermoplastic resin layer 2 substantially free of voids and of sufficient thickness so that the coil is isolated from the outside.
- the injection of the electrically insulating thermoplastic resin is continued until a uniform thickness of insulating coating of at least 3 mm is obtained on the inner and outer diameters of the winding 1 and that a uniform thickness of insulating coating of at least 2.5 mm is obtained at the axial ends of the winding.
- the coil provided with its insulating coating 2 is removed from the first mold and tested to ensure that the coating 2 is free of voids.
- This test can be carried out by any conventional method such as X-ray or by measurement of partial discharges which are caused by voids, when the winding is energized.
- substantially voidless used herein means that the voids are invisible using an electron microscope set at a magnification of 1000.
- the product obtained is placed in a second mold, not shown, in which the application is carried out by hot compression molding on the coating of thermoplastic insulating material. a second coating in a layer of electroconductive thermoplastic resin to obtain the surface layer 3 for fixing the potential of the high voltage winding.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Insulating Of Coils (AREA)
Claims (12)
- Hochspannungswicklung, umfassend eine Wicklung aus leitendem Draht, der mit einem isolierenden Mantel verkleidet ist, dadurch gekennzeichnet, dass die Wicklung (1) mit einem hochspannungsisolierenden thermoplastischen Harz (2) umhüllt ist und dass sie außerdem umfasst:- eine elektrisch leitende Oberflächenschicht (3) zur Fixierung des Potentials aus einem mit dem thermoplastischen Harz der isolierenden Umhüllung (2) kompatiblen thermoplastischen Harz, das auf diese Umhüllung aufgetragen ist;- ein Seitenband (4) aus isolierendem thermoplastischen Harz, das mit der elektrisch leitenden Oberflächenschicht (3) bedeckt ist und mit dem isolierenden Umhüllungswerkstoff (2) der Wicklung (1) kompatibel ist und bezüglich dieses eine Verdickung bildet und die Verbindungsleiter der Wicklung bedeckt, und dass Öffnungen (7, 8) in der Oberflächenschicht (3), der isolierenden Verkleidung (2) und dem Abdeckband (4) vorgesehen sind, um die Enden (5, 6) der Verbindungsleiter hindurchtreten zu lassen.
- Hochspannungswicklung nach Anspruch 1, dadurch gekennzeichnet, dass das isolierende Verkleidungsharz (2) aus der Gruppe ausgewählt ist, die umfasst: 6-6 Polyamide, 6-Polyamide, 4,6-Polyamide, 12,12 Polyamide, 6-12 Polyamide, aromatische Monomere enthaltende Polyamide, Polybutylenterephthalat, Polypropylenterephthalat, Polyethylennaphthalat, flüssigkristalline Polymere, Polycyclohexandimethylterephthalat, Copolyetherester, Polyphenylensulfid, Polyacyle, Polypropylen, Polyethylen, Polyacetale, Polymethylpenten, Polyetherimide, Polycarbonate, Polysulfone, Polyethersulfone, Polyphenylenoxide, Polystyrol, Styrolcopolymere, Mischungen und Pfropfcopolymere aus Styrol und Kautschuk und Mischungen dieser Körper.
- Wicklung nach Anspruch 2, dadurch gekennzeichnet, dass das thermoplastische Harz der isolierenden Umhüllung (2) Polyethylenterephthalat ist.
- Wicklung nach Anspruch 3, dadurch gekennzeichnet, dass das Polyethylenterephthalat mit Glasfasern chargiert ist.
- Wicklung nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die Dicke des thermoplastischen Harzes der isolierenden Umhüllung (2) zwischen 3 und 50 mm beträgt.
- Hochspannungswicklung nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass das elektrisch leitende thermoplastische Harz der Schicht (3) zur Fixierung des Potentials eine Kohlenstoffcharge enthält.
- Wicklung nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass das elektrisch leitende Harz aus denselben Werkstoffen wie das isolierende Verkleidungsharz ausgewählt ist und dass es außerdem 20 bis 70 % Kohlenstoffpartikel enthält.
- Verfahren zur Herstellung einer Hochspannungswicklung nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass es darin besteht, dass- ein leitender Draht, der mit einem elektrisch isolierenden Mantel umhüllt ist, gewickelt wird, um eine hohle zylindrische Wicklung (1) zu bilden;- durch Formung in einer ersten Form eine erste Umhüllung der Wicklung mit einem elektrisch isolierenden thermoplastischen Harz vorgenommen wird, um eine Schicht (2) aus elektrisch isolierendem thermoplastischen Harz mit einer Dicke zu erhalten, die ausreicht, damit die Spule nach außen isoliert ist; und- durch Warmpressen auf der von der Schicht (2) aus thermoplastischem Harz gebildeten isolierenden Umhüllung ein Band (4) aus isolierendem thermoplastischen Harz hergestellt wird; und- durch Formung in einer zweiten Form eine zweite Umhüllung der Wicklung, die mit ihrer Schicht (2) aus elektrisch isolierendem thermoplastischen Harz und mit ihrem Band (4) aus isolierendem thermoplastischen Harz versehen ist, mit einer Schicht (3) aus elektrisch leitendem thermoplastischem Harz zur Fixierung des Potentials vorgenommen wird.
- Verfahren nach Anspruch 8, dadurch gekennzeichnet, dass die Phase der Umhüllung in der ersten Form darin besteht, dass- die Wicklung (1) in den Hohlraum einer Form eingesetzt wird, die mit einem Eintritt, einer Entlüftungsöffnung und Stangen zum Tragen eines Objekts in der Form versehen ist,- die Stangen in den Kontakt mit der Wicklung bewegt werden, um diese im Hohlraum zu tragen,- das elektrisch isolierende thermoplastische Harz in die Form durch ihren Eintritt eingespritzt wird,- die Stangen aus dem Hohlraum zurückgezogen werden, wenn das thermoplastische Harz in den Hohlraum eingespritzt ist, bevor es um die Stangen herum abbindet, um die Bildung von Hohstellen im elektrisch isolierenden thermoplastischen Harz zu verhindern,- das Austreten der Luft aus dem Hohlraum durch die Belüftungsöffnung gestattet wird, wenn das Harz sich in der Form bewegt und- damit fortgefahren wird, das elektrisch isolierende thermoplastische Harz einzuspritzen, bis die Form gefüllt ist, um eine von Hohlstellen praktisch freie Schicht (2) aus elektrisch isolierendem thermoplastischen Harz mit einer Dicke zu bilden, die ausreicht, damit die Spule nach außen isoliert ist.
- Verfahren nach Anspruch 9, dadurch gekennzeichnet, dass das Einspritzen des elektrisch isolierenden thermoplastischen Harzes weitergeführt wird, bis eine gleichmäßige Dicke von mindestens 3 mm auf dem Innendurchmesser und dem Außendurchmesser der Wicklung erhalten wird und eine gleichmäßige Dicke von mindestens 2,5 mm an den axialen Enden der Wicklung erhalten wird.
- Verfahren nach einem der Ansprüche 8 bis 10, dadurch gekennzeichnet, dass die zweite Umhüllung mit der Schicht (3) aus elektrisch leitendem thermoplastischen Harz durch Formung durch Warmpressen hergestellt wird.
- Verwendung einer Hochspannungswicklung nach einem der Ansprüche 1 bis 7 zur Bildung der Hochspannungswicklung eines Trockentransformators.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/FR1996/001356 WO1998010446A1 (fr) | 1996-09-04 | 1996-09-04 | Bobinage haute tension de type sec |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0923784A1 EP0923784A1 (de) | 1999-06-23 |
EP0923784B1 true EP0923784B1 (de) | 2007-02-07 |
EP0923784B8 EP0923784B8 (de) | 2007-03-21 |
Family
ID=9488837
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96930211A Expired - Lifetime EP0923784B8 (de) | 1996-09-04 | 1996-09-04 | Hochspannunstrockenspule |
Country Status (9)
Country | Link |
---|---|
US (1) | US6445269B1 (de) |
EP (1) | EP0923784B8 (de) |
JP (1) | JP2000517480A (de) |
AU (1) | AU6934096A (de) |
CA (1) | CA2264904A1 (de) |
CZ (1) | CZ298139B6 (de) |
DE (1) | DE69636892T2 (de) |
ES (1) | ES2281085T3 (de) |
WO (1) | WO1998010446A1 (de) |
Families Citing this family (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6624734B2 (en) * | 2001-09-21 | 2003-09-23 | Abb Technology Ag | DC voltage/current heating/gelling/curing of resin encapsulated distribution transformer coils |
US7398589B2 (en) * | 2003-06-27 | 2008-07-15 | Abb Technology Ag | Method for manufacturing a transformer winding |
US20080061919A1 (en) * | 2006-03-22 | 2008-03-13 | Marek Richard P | Insulators for transformers |
US20080061915A1 (en) * | 2006-09-11 | 2008-03-13 | Rodney Godbey | Dry-type transformer with shielded core/coil assembly and method of manufacturing the same |
US20080143465A1 (en) * | 2006-12-15 | 2008-06-19 | General Electric Company | Insulation system and method for a transformer |
FR2914105B1 (fr) | 2007-03-20 | 2009-04-24 | Schneider Electric Ind Sas | Bobine de tension primaire ajustable pour transformateur sec et transformateur ht/bt la comprenant |
CA2811262C (en) | 2009-09-14 | 2016-06-21 | Roger Faulkner | Underground modular high-voltage direct current electric power transmission system |
CA2803138C (en) * | 2010-06-28 | 2020-06-09 | Abb Technology Ag | Transformer with shielded clamps |
EP2518739B1 (de) | 2011-04-27 | 2013-03-20 | ABB Research Ltd. | Isolierendes Gehäuse einer Hochspannungswicklung |
US20130257214A1 (en) * | 2012-03-30 | 2013-10-03 | Abb Technology Ag | Glass fiber composite material for electrical insulation |
EP2797088A1 (de) * | 2013-04-23 | 2014-10-29 | ABB Technology AG | Spule für einen Trockentransformator und Trockentransformator |
ES2750450T3 (es) | 2013-07-18 | 2020-03-25 | Abb Schweiz Ag | Estructura de bóveda resistente de seguimiento mejorado para el transformador de bobina fundida de tipo seco |
EP2980820B1 (de) * | 2014-08-01 | 2016-09-28 | ABB Schweiz AG | Laststufenschalter für Trockenwandler und Trockenwandler damit |
DE102016202385A1 (de) * | 2016-02-17 | 2017-08-17 | Siemens Aktiengesellschaft | Kompakter Trockentransformator mit einer elektrischen Wicklung und Verfahren zur Herstellung einer elektrischen Wicklung |
CN206460860U (zh) * | 2017-01-25 | 2017-09-01 | 台达电子企业管理(上海)有限公司 | 高压变压器及电子电力装置 |
US11250990B2 (en) * | 2017-01-25 | 2022-02-15 | Delta Electronics (Shanghai) Co., Ltd | High-voltage transformer and electronic power apparatus |
US11515080B2 (en) | 2017-01-25 | 2022-11-29 | Delta Electronics (Shanghai) Co., Ltd | Transformer, coil unit and electronic power apparatus |
US11417456B2 (en) * | 2017-01-25 | 2022-08-16 | Delta Electronics (Shanghai) Co., Ltd | High-voltage transformer and electronic power apparatus |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3045290A (en) * | 1957-10-11 | 1962-07-24 | Anderson Controls Inc | Method of encapsulating coils |
US4137515A (en) * | 1974-09-19 | 1979-01-30 | Matsushita Electric Industrial Co., Ltd. | Synthetic resin packed coil assembly |
US4008409A (en) * | 1975-04-09 | 1977-02-15 | General Electric Company | Dynamoelectric machine core and coil assembly |
JPS56146211A (en) * | 1980-04-16 | 1981-11-13 | Nippon Denso Co Ltd | Ignition coil for internal combustion engine |
US4543555A (en) * | 1981-05-06 | 1985-09-24 | The Boeing Company | Coil assembly for hot melt induction heater apparatus |
JPS593907A (ja) * | 1982-06-29 | 1984-01-10 | Hitachi Ltd | モ−ルド変圧器 |
US4944975A (en) * | 1988-10-03 | 1990-07-31 | E. I. Du Pont De Nemours And Company | Composite coil forms for electrical systems |
JPH06188130A (ja) * | 1992-12-17 | 1994-07-08 | Toshiba Corp | モールド型電気機器およびその製造方法 |
-
1996
- 1996-09-04 AU AU69340/96A patent/AU6934096A/en not_active Abandoned
- 1996-09-04 EP EP96930211A patent/EP0923784B8/de not_active Expired - Lifetime
- 1996-09-04 JP JP10512295A patent/JP2000517480A/ja active Pending
- 1996-09-04 CA CA002264904A patent/CA2264904A1/en not_active Abandoned
- 1996-09-04 CZ CZ0064699A patent/CZ298139B6/cs not_active IP Right Cessation
- 1996-09-04 ES ES96930211T patent/ES2281085T3/es not_active Expired - Lifetime
- 1996-09-04 WO PCT/FR1996/001356 patent/WO1998010446A1/fr active IP Right Grant
- 1996-09-04 DE DE69636892T patent/DE69636892T2/de not_active Expired - Lifetime
- 1996-09-04 US US09/254,021 patent/US6445269B1/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
ES2281085T3 (es) | 2007-09-16 |
EP0923784A1 (de) | 1999-06-23 |
CA2264904A1 (en) | 1998-03-12 |
CZ298139B6 (cs) | 2007-07-04 |
JP2000517480A (ja) | 2000-12-26 |
DE69636892T2 (de) | 2007-08-30 |
US6445269B1 (en) | 2002-09-03 |
CZ64699A3 (cs) | 2000-03-15 |
WO1998010446A1 (fr) | 1998-03-12 |
EP0923784B8 (de) | 2007-03-21 |
DE69636892D1 (de) | 2007-03-22 |
AU6934096A (en) | 1998-03-26 |
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