EP0839083A1 - Corps moules en composite bois-polymere, leur fabrication et leur utilisation - Google Patents

Corps moules en composite bois-polymere, leur fabrication et leur utilisation

Info

Publication number
EP0839083A1
EP0839083A1 EP96925696A EP96925696A EP0839083A1 EP 0839083 A1 EP0839083 A1 EP 0839083A1 EP 96925696 A EP96925696 A EP 96925696A EP 96925696 A EP96925696 A EP 96925696A EP 0839083 A1 EP0839083 A1 EP 0839083A1
Authority
EP
European Patent Office
Prior art keywords
shaped body
body according
wood
cellulose
binder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP96925696A
Other languages
German (de)
English (en)
Other versions
EP0839083B1 (fr
Inventor
Hans Reinhard Striewski
Lothar Thiele
Hans-Peter Kohlstadt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Henkel AG and Co KGaA
Original Assignee
Henkel AG and Co KGaA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Henkel AG and Co KGaA filed Critical Henkel AG and Co KGaA
Publication of EP0839083A1 publication Critical patent/EP0839083A1/fr
Application granted granted Critical
Publication of EP0839083B1 publication Critical patent/EP0839083B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/005—Manufacture of substantially flat articles, e.g. boards, from particles or fibres and foam

Definitions

  • the present invention relates to formaldehyde-free wood-polymer forming body having improved water resistance, their preparation and application ⁇ Ver.
  • Wood chipboard or particle board is generally understood to mean plates made of mechanically produced wood shavings or woody parts, which are produced by gluing with a binder under pressure.
  • Urea resins or aminoplasts, phenolic resins or mixed resins made from urea, melamine, phenol and formaldehyde can be used as synthetic resins or binders.
  • Isocyanates, in particular those based on diphenylmethane diisocyanate, and crosslinkable polymers are also used.
  • the properties of the chipboard can be varied through the size, shape and arrangement of the chips and the amount of synthetic resin or binder (approx. 5 - 10%). High-quality boards are produced in multiple layers and with particularly fine covering chips.
  • the chipboard can be coated with decorative films, primer films and veneers.
  • CA 100: 104746 relating to JP-A-58185670 discloses binders for particle boards based on a 4,4'-diphenylmethane diisocyanate fraction. There, the wood chips are moistened with water so that the aforementioned diisocyanate can be converted during hot pressing at 150 ° C and 25 kg / cm 2 .
  • the polyurethane-containing chipboard obtained has an improved flexural strength.
  • Wood-fiber chip boards are made from wood fibers or lignocellulose-containing material.
  • the raw material containing lignin, cellulose and hemicellulose is broken down into its fibrous, anatomical basic elements in the form of individual fibers and fiber bundles by the action of heat, moisture and mechanical pressure in fiberizing plants.
  • the fiber material is shaped, compressed and pressed.
  • the binding forces can be increased by adding binders and water repellents as well as by thermal and other post-treatments. So the physical and strength properties can be adapted to the intended use.
  • MDF medium density fiber boards
  • Such products are no longer desirable for ecological reasons due to the continuous, sometimes years-long, evaporation of cancerogenic formaldehyde vapors.
  • MDF has an improved dimensional stability compared to natural wood with a normal air humidity of between 35 and 85%, which, however, is not sufficient for certain applications.
  • MDF produced with synthetic urea-formaldehyde binders are not suitable for use under high atmospheric humidity, especially in water.
  • Polymer wood means wood-plastic combinations as obtained by treating wood with monomers or prepolymers. It is a composite material in which the wood is soaked with the liquid starting material and then the monomer deposited in the wood is polymerized.
  • liquid monomers and solutions are preferably used, for example methacrylate prepolymers or unsaturated polyesters dissolved in styrene.
  • the polymers primarily increase the strength of the wood, especially its hardness and pressure resistance. Finally, the aesthetic effect of the natural wood is not only not impaired, but in many cases even increased.
  • polymer wood has so far only been used to a very limited extent for special goods, for example for parquet, sports equipment, kitchen appliances and tool handles.
  • the Skinpreg process can be used to impregnate the surface with plastics, which penetrate deeply into the wood under low pressure without completely soaking it.
  • CA 111: 59849 relating to JP-A-01045440 discloses wood-foam compositions based on isocyanates or formaldehyde which contain sawdust as a filler.
  • the foam obtained with a density of 0.35 g / cm 3 has good strength.
  • Wood flour or sawdust is usually very finely chopped wood, which is used as a filter aid, filler, admixture in woodchip coatings, etc. There, however, is not described or suggested to produce this foam under high pressure. Solvents are used.
  • CA 111: 9171 relating to JP-A-63303703 discloses moldings made from fine plant fibers or plant particles, in particular wood flour and a urethane prepolymer, which are contacted with water or steam before or after shaping.
  • Such a shaped body has a density of 0.29 g / cm 3 , a compressive strength of 5.3 kg / cm 2 and a tensile strength of 3.4 kg / cm 2 .
  • Solvents are used.
  • the present invention is therefore based on the object of providing a novel molded wood body which avoids the use of binders containing formaldehyde, as is still absolutely necessary in the MDF which is usually mainly used today, and also has advantageous application properties.
  • the present invention therefore relates to a molded article based on wood particles and / or cellulose-containing material and at least one binder, the binder being a two-component polyurethane binder which releases carbon dioxide and consists of a polyol, water and a polyisocyanate, characterized in that that the binder is contained in an amount of 10 to 200 parts by weight, based on 100 parts by weight of the wood particles and / or the cellulose-containing material, the shaped body by reaction of the wood particles and / or the cellulose-containing material and the binder is obtained under a pressure of at least 1, in particular 50 to 100 kp / cm 2 .
  • the wood depending on the mass ratio of wood: binder, the size of the wood chips and the pressure, is superficially to completely reinforced with the polyurethane, i.e. the wood as a polymer -Wood is present.
  • Thickness increase after 24 hours in water at 20 ° C is ⁇ 4 or
  • the shaped bodies are so elastic that wood screws with a 0 of 5 mm can be screwed in without splinters. It is also so dimensionally stable that you can cut threads for Spax screws, i.e. Wide thread screws. Due to the polyurethane content in the molded body, it can be easily painted.
  • soft wood species e.g. Spruce, pine, fir, larch, birch, alder, horse chestnut, pine, aspen, willow, poplar and linden wood are used.
  • types of hardwood such as beech, hawthorn, sloe, ash, maple, walnut, apple tree, pear tree, yew or oak can also be used.
  • Mixtures of any kind of softwood with hardwood can also be used.
  • cellulose-containing material in the molded article according to the invention, vegetable fibers, for example cotton, jute, flax, hemp, bast, sisal, ramie, coconut fibers, yucca fibers or manila, or chemically modified fibers such as rayon and cellulose viscose fibers, cuoxam fibers , Acetate fibers and paper and cellulose game.
  • vegetable fibers for example cotton, jute, flax, hemp, bast, sisal, ramie, coconut fibers, yucca fibers or manila
  • chemically modified fibers such as rayon and cellulose viscose fibers, cuoxam fibers , Acetate fibers and paper and cellulose game.
  • the wood particles are in the form of wood chips and / or wood flour or as cellulose-containing material in particle sizes of a maximum of 5 mm thick, 20 mm wide and 50 mm Length before.
  • the moisture or the moisture content of the wood particles or of the cellulosic material in the molded body according to the invention is usually 5 to 20% by weight. If necessary, it can be increased by moistening with water or steam, or reduced by drying at elevated temperature. However, the moisture content preferably corresponds to the equilibrium moisture content of the material at ambient temperature.
  • the moldings according to the invention can e.g. contain wires, cables, wire nets, rods or similar for stabilization.
  • the two-component polyurethane binder used in the molding according to the invention consists of a reaction product of at least one polyol with at least one polyisocyanate.
  • the amount of the two reactants is always chosen so that the polyisocyanate is used in excess, i.e. there is an equivalence ratio of NCO to OH groups of 5 to 1, but preferably from 2: 1 to 1.2: 1.
  • An aliphatic, alicyclic or aromatic di- or triisocyanate is usually suitable as the polyisocyanate.
  • isocyanates include: 1, 5-naphthylene diisocyanate, 4,4'-diphenylmethane diisocyanate (MD!), Hydrogenated MDI (H 12 MDI), xylylene diisocyanate (XDI), tetramethylxylylene diisocyanate (TMXDI), 4,4'-diphenyldimethylmethane diisocyanate , Di- and tetraalkyldiphenylmethane diisocyanate, 4,4'-dibenzyl diisocyanate, 1,3-phenylene diisocyanate, 1,4-phenylene diisocyanate, the isomers of tolylene diisocyanate (TDI), optionally in a mixture, 1-methyl-2,4 -diisocyanato- cyclohexane, 1, 6-diisocyanato-2,2,4-trimethylhexane
  • TDI tolylene diisocyanate
  • diisocyanates are trimethylhexamenthylene diisocyanate, 1,4-diisocyanatobutane, 1,2-diisocyanatododecane and dimer fatty acid diisocyanate.
  • interesting partially masked polyisocyanates which allow the formation of self-crosslinking polyurethanes, such as dimeric tolylene diisocyanate.
  • prepolymers can also be used, ie oligomers with several isocyanate groups. As is known, they are obtained with a large excess of monomeric polyisocyanant in the presence of, for example, diols. HDI isocyanuration products and HDI biuretization products are also possible.
  • Aromatic isocyanates are preferably used as di- or polyisocyanates, e.g. Diphenylmethane diisocyanate, either in the form of the pure isomers, as an isomer mixture of the 2,4 '- / 4,4'-isomers, or also the diphenylmethane diisocyanate (MDI) liquefied with carbodiimide, which e.g. is known under the trade name Isonate 143 L.
  • MDI diphenylmethane diisocyanate
  • the so-called "raw MDI" i.e. the isomer / oligomer mixture of the MDI can be used, such as are commercially available, for example, under the trade names PAPI or Desmodur VK.
  • quadsi-prepolymers i.e. Reaction products of MDI or tolylene diisocyanate (TDI) with low molecular weight diols, such as Ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol or triethylene glycol can be used.
  • the liquid polyhydroxy compounds having two or three hydroxyl groups are preferably suitable as diols and / or polyols for the binder per molecule, such as di- and / or trifunctional polypropylene glycols in the molecular weight range from 200 to 6000, preferably in the range from 400 to 3000.
  • Statistical and / or block copolymers of ethylene oxide and propylene oxide can also be used.
  • Another group of polyether polyols which are preferably to be used are the polytetramethylene glycols which are prepared, for example, by the acidic polymerization of tetrahydrofuran.
  • the molecular weight range of the polytetramethylene glycols is between 200 and 6000, preferably in the range from 40 to 4000.
  • liquid polyesters which are obtained by condensation of di- or tricarboxylic acids, e.g. Adipic acid, sebacic acid and glutaric acid, with low molecular weight diols or triols, e.g. Ethylene glycol, propylene glycol, diethylene glycol, triethylene glycol, dipropylene glycol, 1, 4-butanediol, 1, 6-hexanediol, glycerol or trimethylolpropane can be produced.
  • di- or tricarboxylic acids e.g. Adipic acid, sebacic acid and glutaric acid
  • diols or triols e.g. Ethylene glycol, propylene glycol, diethylene glycol, triethylene glycol, dipropylene glycol, 1, 4-butanediol, 1, 6-hexanediol, glycerol or trimethylolpropane
  • polyesters based on ⁇ -caprolactone also called “polycaprolactones”.
  • polyester polyols of oleochemical origin can also be used.
  • Such polyester polyols can, for example, by completely ring opening epoxidized triglycerides of an at least partially olefinically unsaturated fatty acid-containing fat mixture with one or more alcohols with 1 to 12 C atoms and then partial re-esterification of the triglyceride derivatives to alkyl ester polyols with 1 to 12 C atoms in the alkyl radical getting produced.
  • Other suitable polyols are polycarbonate polyols and dimer diols (from Henkel) and in particular castor oil and its derivatives.
  • Hydroxy-functional polybutadienes such as are available, for example, under the trade name “Poly-bd”, can also be used as polyols for the compositions according to the invention.
  • Another object of the present invention is to provide a manufacturing process for such a shaped body, wherein the wood particles and / or the cellulose-containing material is first mixed with the polyol component, to this mixture the other component (s), in particular the polyisocyanate in excess adds, this mixture is homogenized, this mixture is placed in a sealable, pressure-tight mold which may have a release agent, the reaction mixture is reacted under a pressure of at least 1 kp / cm 2 and the mold is removed after the mold has cooled or freed from the mold.
  • the aforementioned mixing and reaction steps are carried out at temperatures from 10 to 30 ° C., in particular at room temperature (18-25 ° C.).
  • the pressure treatment by the process according to the invention is carried out by reacting the reaction mixture under its own reaction pressure. Under certain circumstances, however, external pressure can also be supplied in a manner known per se using inert gas or steam.
  • the reaction time in the mold and thus the formation of the shaped body is 5 to 30 minutes, preferably 10 to 20 minutes.
  • sealable, pressure-tight molds are used.
  • the present invention relates to the use of the shaped body of the aforementioned type or produced in accordance with the above type in the form of plates, moldings, cubes, cuboids, etc., in particular in wet areas or outdoors. Furthermore, the present invention also relates to the use of this shaped body, which is obtainable in the manner described above, as a semi-finished product or cladding in the construction sector.
  • the molded body according to the invention can be used as packaging material, flooring, as steps or decorative beams.
  • These aforementioned uses of the molded body preferably relate to the interior of vehicles, in particular motor vehicles such as passenger vehicles and camping vehicles, but also caravans, ships and aircraft.
  • the shaped bodies according to the invention can be used for decorative purposes in the outdoor area or in the household and commercial area, in particular in the kitchen and sanitary area.
  • Example 1 The invention is explained in more detail below by means of exemplary embodiments.
  • Example 1 The invention is explained in more detail below by means of exemplary embodiments.
  • Example 1 The invention is explained in more detail below by means of exemplary embodiments.
  • Example 1 The invention is explained in more detail below by means of exemplary embodiments.
  • Example 1 Example 1 :
  • 1500 g of wood chips from pine wood with a chip length of up to 4 cm are mixed intensively with 1000 g of the polyol component of the foam system. After adding 1000 g of the isocyanate and mixing again, the mixture was quickly placed in a metal mold of about 6.5 dm 3 in size. The mold was immediately closed with a lid. After 30 minutes, the foam-containing polymer wood molding was removed from the mold.
  • the molded body obtained in this way has a density of 0.6 g / cm 3 , a smooth surface and can be machined like wood, for example sawing, planing, grinding and drilling. Threads can be cut into the material.
  • the molded article obtained according to the production example was compared in terms of its quality features with a medium-density fiberboard (MDF board) which was produced with formaldehyde-containing condensation resins and had an identical thickness.
  • MDF board medium-density fiberboard
  • the molded body according to the invention has a significantly lower water absorption value than an MDF board.
  • Table Water absorption capacity and swelling of the shaped articles according to the invention in comparison to MDF boards.
  • Shaped body 0.60 14 7.5 4 1 acc.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Polyurethanes Or Polyureas (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

L'invention concerne un corps moulé en composite bois-polymère, à base de particules de bois et/ou d'un matériau contenant de la cellulose ainsi qu'au moins un liant, le liant étant un liant polyuréthane à deux composants qui dissocie l'anhydride carbonique et qui est composé d'un polyol, d'eau et d'un polyisocyanate. L'invention est caratérisée en ce que le liant représente une quantité comprise entre 10 et 200 parties en poids par rapport à 100 parties en poids de particules de bois et/ou du matériau contenant de la cellulose. Le corps moulé en composite bois-polymère est obtenu par réaction des particules de bois et/ou du matériau cellulosique et du liant à une pression d'au moins 1 kp/cm2, notamment comprise entre 50 kp/cm2 et 100 kp/cm2.
EP96925696A 1995-07-17 1996-07-10 Corps moules en composite bois-polymere, leur fabrication et leur utilisation Expired - Lifetime EP0839083B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE1995126032 DE19526032A1 (de) 1995-07-17 1995-07-17 Polymerholz-Formkörper, ihre Herstellung und Verwendung
DE19526032 1995-07-17
PCT/EP1996/003007 WO1997003794A1 (fr) 1995-07-17 1996-07-10 Corps moules en composite bois-polymere, leur fabrication et leur utilisation

Publications (2)

Publication Number Publication Date
EP0839083A1 true EP0839083A1 (fr) 1998-05-06
EP0839083B1 EP0839083B1 (fr) 2001-04-18

Family

ID=7767053

Family Applications (1)

Application Number Title Priority Date Filing Date
EP96925696A Expired - Lifetime EP0839083B1 (fr) 1995-07-17 1996-07-10 Corps moules en composite bois-polymere, leur fabrication et leur utilisation

Country Status (5)

Country Link
EP (1) EP0839083B1 (fr)
JP (1) JP3874203B2 (fr)
CA (1) CA2244005C (fr)
DE (2) DE19526032A1 (fr)
WO (1) WO1997003794A1 (fr)

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19756154C1 (de) * 1997-12-17 1999-10-28 Henkel Kgaa Formkörper aus Holzteilchen und PU-Bindemittel, ihre Herstellung und Verwendung
MXPA00012838A (es) * 1998-06-17 2003-09-10 Nile Fiber Pulp & Paper Inc Pulpa productos de papel y tableros de particulas de arundo donax.
DE10356767A1 (de) * 2003-12-05 2005-07-07 Henkel Kgaa Platten und Formkörper auf Basis von Polyurethanbindemittel
DE102004019529A1 (de) * 2004-04-22 2005-11-10 Henkel Kgaa Verfahren zur Herstellung von Formkörpern auf Basis von Polyurethan-Bindemitteln und cellulosehaltigem Material
DE202006009318U1 (de) * 2006-05-08 2007-09-20 Dammers, Dirk Platte, insbesondere Paneel zur Verkleidung von Wänden bzw. Decken oder als Bodenbelag
DE102007019416A1 (de) * 2006-07-19 2008-01-24 Pfleiderer Holzwerkstoffe Gmbh & Co. Kg Grundwerkstoff, dessen Herstellungsverfahren sowie Verwendung
DE102007015802A1 (de) 2007-03-30 2008-10-02 Henkel Ag & Co. Kgaa Formkörper aus cellulosehaltigen Materialien
DE102008026266A1 (de) 2008-06-02 2009-12-03 Henkel Ag & Co. Kgaa Formkörper aus verklebten Granulaten
CA2721390C (fr) 2008-10-21 2012-04-03 Uniboard Canada Inc. Panneaux de particules monocouches gaufres et procedes de preparation associes
DE102009056843A1 (de) * 2009-12-02 2011-06-09 Michanickl, Andreas, Prof.Dr. Leichte Holzwerkstoffplatte
DE102010047254B4 (de) * 2010-10-01 2017-02-02 Doka Industrie Gmbh Holzverbundwerkstoff
PL244632B1 (pl) * 2020-03-10 2024-02-19 Politechnika Gdanska Sposób wytwarzania materiałów poliuretanowych z polioli, izocyjanianu i odpadów po przerobie drewna i/lub odpadów drewnopodobnych

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DE1228403B (de) * 1965-11-15 1966-11-10 Novopan Ges M B H & Co Deutsch Verfahren und Vorrichtung zur Herstellung von Spanplatten oder -koerpern
DE1653174A1 (de) * 1966-05-10 1970-06-04 Novopan Gmbh Verfahren zur Herstellung von Spanplatte oder -koerpern
US3557263A (en) * 1967-08-15 1971-01-19 Alan A Marra Process for the preparation of rigid composite wood products
DE1808349A1 (de) * 1968-11-12 1970-05-21 Remy Friedr Nfg Verfahren zur Herstellung von Leichtbaukoerpern bzw.-platten
JPS57182420A (en) * 1981-05-07 1982-11-10 Gunei Kagaku Kogyo Kk Manufacturing light particle board
JPS57185136A (en) * 1981-05-09 1982-11-15 Gunei Kagaku Kogyo Kk Manufacture of particle board
JPS59111832A (ja) * 1982-12-17 1984-06-28 Mitsui Toatsu Chem Inc パ−テイクルボ−ドの製造方法

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Also Published As

Publication number Publication date
DE19526032A1 (de) 1997-02-20
JP3874203B2 (ja) 2007-01-31
WO1997003794A1 (fr) 1997-02-06
JPH11509149A (ja) 1999-08-17
CA2244005C (fr) 2008-03-18
CA2244005A1 (fr) 1997-02-06
DE59606806D1 (de) 2001-05-23
EP0839083B1 (fr) 2001-04-18

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