EP0822010A1 - Procédé pour faire un revêtement brillant sur des pièces par exemple de véhicules et notamment des roues, et pièces ainsi revêtues - Google Patents

Procédé pour faire un revêtement brillant sur des pièces par exemple de véhicules et notamment des roues, et pièces ainsi revêtues Download PDF

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Publication number
EP0822010A1
EP0822010A1 EP19970110178 EP97110178A EP0822010A1 EP 0822010 A1 EP0822010 A1 EP 0822010A1 EP 19970110178 EP19970110178 EP 19970110178 EP 97110178 A EP97110178 A EP 97110178A EP 0822010 A1 EP0822010 A1 EP 0822010A1
Authority
EP
European Patent Office
Prior art keywords
layer
gloss
metal
applying
coated part
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP19970110178
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German (de)
English (en)
Other versions
EP0822010B1 (fr
Inventor
Fritz Käumle
Reinhold Separautzki
Klaus Goedicke
Fred Dr.Rer.Nat. Fietzke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dr Ing HCF Porsche AG
Original Assignee
Fraunhofer Gesellschaft zur Forderung der Angewandten Forschung eV
Dr Ing HCF Porsche AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE19702566A external-priority patent/DE19702566C2/de
Application filed by Fraunhofer Gesellschaft zur Forderung der Angewandten Forschung eV, Dr Ing HCF Porsche AG filed Critical Fraunhofer Gesellschaft zur Forderung der Angewandten Forschung eV
Publication of EP0822010A1 publication Critical patent/EP0822010A1/fr
Application granted granted Critical
Publication of EP0822010B1 publication Critical patent/EP0822010B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/32Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/06Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
    • B05D5/067Metallic effect
    • B05D5/068Metallic effect achieved by multilayers
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10S428/922Static electricity metal bleed-off metallic stock
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    • Y10S428/9335Product by special process
    • Y10S428/936Chemical deposition, e.g. electroless plating
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    • Y10S428/938Vapor deposition or gas diffusion
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    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
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    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12007Component of composite having metal continuous phase interengaged with nonmetal continuous phase
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    • Y10T428/12014All metal or with adjacent metals having metal particles
    • Y10T428/12028Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12986Adjacent functionally defined components
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    • Y10T428/26Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
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Definitions

  • the invention relates to a method for gloss coating parts, preferably for vehicles, in particular vehicle wheels or figs.
  • the method is preferably used to coat light-alloy wheels in order to produce a metallic sheen on them.
  • the method is equally applicable to vehicle parts that are used both inside and outside.
  • this method can also be used for articles of daily use in a wide variety of fields of application, in order to achieve a special optical effect or an improvement in the properties of use and in corrosion protection. These are, for example, housings for devices and instruments.
  • the invention also relates to a vehicle part produced by the method, preferably a vehicle wheel.
  • the objects to be coated are arranged in a vacuum chamber opposite one or more targets, which consist of the material or a component of the layer to be deposited.
  • a gas discharge is ignited between the target and the objects in such a way that a plasma is formed and particles are dusted off the target.
  • Metals, metal alloys or metal compounds are used as target materials.
  • metal compounds can also be separated by reactive magnetron sputtering, by sputtering a metal and additionally introducing a reactive gas, such as O 2 , N 2 , into the vacuum chamber.
  • the layers can be produced in different colors by appropriate selection of materials, possibly in conjunction with a process gas.
  • the invention has for its object a method for the gloss coating of parts, preferably of vehicle parts, in particular vehicle wheels, to create one Many different metallic gloss colors on their surface or areas the same should be generated.
  • Vehicle wheels are preferably made of metal, in particular made of light metal alloys, and preferably their visible surfaces, coated will.
  • the gloss coating should also be resistant to corrosion and high withstand mechanical loads, e.g. for vehicle wheels against abrasion and Falling rocks is the case.
  • the process and the parts coated afterwards are said to be inexpensive to manufacture or coat.
  • the gloss coating of parts is produced by the combination of several layers.
  • a corrosion-inhibiting, smoothing lacquer base layer made of, for example, a flow-optimized powder stoving lacquer or a sputter lacquer is applied in a known manner in a first process step.
  • a high-gloss layer with a thickness of 10 nm to 5 ⁇ m, preferably 100 nm to 500 nm, is deposited on the parts to be coated in a vacuum chamber by magnetron sputtering.
  • the high-gloss layer is produced by a metal, a metal alloy or a metal compound.
  • the corresponding variant of the magnetron sputtering is used.
  • Essential variants are the reactive atomization of targets from the coating material by admitting a reactive gas or reactive gas mixture, for example O 2 , N 2 , low molecular weight hydrocarbons, or the non-reactive atomization, direct current atomization or the pulse magnetron atomization, in which the electrical energy is pulsed is fed.
  • a reactive gas or reactive gas mixture for example O 2 , N 2 , low molecular weight hydrocarbons, or the non-reactive atomization, direct current atomization or the pulse magnetron atomization, in which the electrical energy is pulsed is fed.
  • one or more targets can be used, with a plurality of targets preferably being switched alternately as anode and cathode.
  • Reactive pulse magnetron sputtering which is known per se, is particularly advantageous for producing a high-gloss layer consisting of a multi-component compound, for example titanium-aluminum nitride, for which purpose simple targets of the metals titanium and aluminum are used in a reactive nitrogen atmosphere.
  • pulse magnetron sputtering enables stable, safe and reproducible process control, which is not possible with other coating processes due to the frequent occurrence of electrical arcing.
  • the layer composition and thus the color of the gloss layer can be set within wide limits and kept constant by means of purely electrical means, namely the setting of the pulses at the break times, for the targets of the two different metals.
  • a transparent, wear-resistant top coat layer is applied to the high-gloss layer in a known manner.
  • This topcoat layer based on acrylates or polyurethane or epoxy resin or of an organic-inorganic compound, preferably Ormocer, consists of a thickness of 0.5 ⁇ m to 100 ⁇ m. It was found that only the combination of two known process steps of applying lacquer in succession with the dusting of a layer in a vacuum between the two process steps creates a layer system which meets the high demands on the optical impression and the corrosion protection.
  • An advantageous embodiment of the gloss coating takes place in such a way that the surface of the parts especially their areas to be coated, before applying the anti-corrosive, smoothing lacquer base coat mechanically smoothed and then to apply a layer of chromate.
  • An advantageous embodiment of the method also consists in the top layer being made of lacquer - as the last of the layer system - on the high-gloss layer in a CVD process to apply.
  • Magnetron sputtering turns layers into optically decorative ones Properties manufactured using conventional painting processes in terms of color and gloss cannot be produced.
  • the colors that can be produced in a wide range are shiny metallic, i.e. there is no metallization through appropriate pigmentation imitated.
  • the color palette ranges from dark and light silver to gold and reddish brown to towards violet.
  • the titanium-aluminum-nitrogen system has proven to be particularly advantageous proven. A large number of colors can be produced using this system alone. It but are also other systems, e.g. Zirconium aluminum nitrogen and titanium zirconium nitrogen, usable for the production of further colors. Other shades are due to copper or brass reachable.
  • the high-gloss layer is sputtered using magnetron sputtering simple and inexpensive. It is a good all-round coating of the three-dimensional, complicated shaped parts, which can be achieved with other vacuum coating processes, such as electron beam evaporation, arc evaporation, evaporation from boats or Ion plating is unreachable.
  • the relatively sensitive high-gloss layer is also protected against large loads and environmental influences, for example attack by alkalis and acids.
  • the elasticity of the relatively thick lacquer base and top coat layer contributes significantly to mitigating high mechanical influences such as stone chipping and abrasion.
  • the varnish base layer provides corrosion protection for the parts to be coated and roughness of the surface, such as those forged or cast light alloy wheels, are compensated for. This creates a smooth surface for the subsequent coating with the high-gloss layer and improves the adhesive strength of this layer.
  • additives to the transparent topcoat layer it is possible to additionally adjust the gloss of the gloss coating, so that several levels of gloss are achieved in accordance with aesthetic and fashion requirements.
  • Further advantageous configurations of the invention consist in that the surface to be coated is mechanically smoothed before the lacquer base layer is applied.
  • the adhesion of the high-gloss layer is improved if a pretreatment is carried out by heating and / or etching in an inert or reactive gas plasma or the application of an adhesion promoter layer before the application of this layer.
  • a pretreatment is carried out by heating and / or etching in an inert or reactive gas plasma or the application of an adhesion promoter layer before the application of this layer.
  • the gloss coating process can be used to coat steel parts, Light metals - such as magnesium, titanium, aluminum and their alloys - and plastics are also used.
  • Vehicle parts are, for example, mirror housings, fan grilles, grilles, door handles, Control buttons, fittings and the like. It can all vehicle interior and -Exterior parts can be provided with a gloss coating.
  • These parts can be castings, Injection molded parts or composite plastic or sheet metal parts.
  • When coating Plastic parts are special when coating them when dusting the high-gloss layer, and possibly upstream glow cleaning Adjustment of the process parameters to be considered.
  • a vehicle wheel made of an aluminum alloy Al, Mg, Ti is said to be a purple Maintain gloss coating in the area of the rim star. This will be Vehicle wheel - after it has been mechanically smoothed - in a first process step in known manner coated with a flow-optimized powder stoving lacquer.
  • the vehicle wheel is then introduced into a vacuum chamber in a second method step in such a way that the outside of the vehicle wheel is located opposite two targets of the magnetron atomization sources arranged in the vacuum chamber.
  • a target is made of aluminum and a target made of titanium.
  • argon is introduced into the vacuum chamber and a glow discharge is ignited in this inert gas atmosphere.
  • the high-gloss layer is applied in a known manner by pulse magnetron sputtering.
  • the aluminum and titanium targets are operated alternately at a frequency of 10 kHz as the anode and cathode of the glow discharge.
  • the total power supplied to the targets is 15 kW.
  • a working pressure of 2 ⁇ 10 -3 mbar is established.
  • the vehicle wheel is rotated around its axis of symmetry during the coating.
  • a violet, 200 nm thick high-gloss layer is deposited on the vehicle wheel in a coating time of 3 minutes.
  • a top coat layer based on polyurethane with a thickness of 30 ⁇ m is applied to the high-gloss layer in a known manner.
  • the vehicle wheel - consists of magnesium
  • this process step can also apply to parts another material may be beneficial to contaminants on the surface remove that can otherwise adversely affect the quality of the coating.
  • the aforementioned method can also be expediently designed by after mechanical smoothing, a chromate layer as a first layer and then one Powder coating layer is applied.
  • the chromate layer is preferably applied chemically and has in particular that Task to have a corrosion-inhibiting effect, with the lacquer base layer as an additional layer corrosion-inhibiting layer can have a reduced effect.
  • the Powder coating layer forms a plastic resistance to external influences, such as Rockfall in vehicle wheels.

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Physical Vapour Deposition (AREA)
EP97110178A 1996-07-31 1997-06-21 Procédé pour faire un revêtement brillant sur des pièces par exemple de véhicules et notamment des roues, et pièces ainsi revêtues Expired - Lifetime EP0822010B1 (fr)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE19630818 1996-07-31
DE19630818 1996-07-31
DE19702566A DE19702566C2 (de) 1996-07-31 1997-01-24 Verfahren zur Glanzbeschichtung von Teilen, vorzugsweise für Fahrzeuge, insbesondere von Fahrzeugrädern, und danach beschichtetes Teil
DE19702566 1997-01-24

Publications (2)

Publication Number Publication Date
EP0822010A1 true EP0822010A1 (fr) 1998-02-04
EP0822010B1 EP0822010B1 (fr) 2003-02-12

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EP97110178A Expired - Lifetime EP0822010B1 (fr) 1996-07-31 1997-06-21 Procédé pour faire un revêtement brillant sur des pièces par exemple de véhicules et notamment des roues, et pièces ainsi revêtues

Country Status (8)

Country Link
US (2) US6068890A (fr)
EP (1) EP0822010B1 (fr)
JP (1) JP4584366B2 (fr)
CN (1) CN1078266C (fr)
AU (1) AU3241697A (fr)
DE (1) DE19745407C2 (fr)
ES (1) ES2192636T3 (fr)
NO (1) NO319159B1 (fr)

Cited By (2)

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EP0822010B1 (fr) 2003-02-12
ES2192636T3 (es) 2003-10-16
JPH10102245A (ja) 1998-04-21
NO319159B1 (no) 2005-06-27
DE19745407C2 (de) 2003-02-27
JP4584366B2 (ja) 2010-11-17
US6238786B1 (en) 2001-05-29
NO973161L (no) 1998-02-02
US6068890A (en) 2000-05-30
AU3241697A (en) 1998-02-05
CN1191902A (zh) 1998-09-02
CN1078266C (zh) 2002-01-23
DE19745407A1 (de) 1998-11-26
NO973161D0 (no) 1997-07-08

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