EP0815762B1 - Process for manufacturing a layered product comprising a layer provided with loops, and layered product comprising a layer provided with loops - Google Patents

Process for manufacturing a layered product comprising a layer provided with loops, and layered product comprising a layer provided with loops Download PDF

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Publication number
EP0815762B1
EP0815762B1 EP97401554A EP97401554A EP0815762B1 EP 0815762 B1 EP0815762 B1 EP 0815762B1 EP 97401554 A EP97401554 A EP 97401554A EP 97401554 A EP97401554 A EP 97401554A EP 0815762 B1 EP0815762 B1 EP 0815762B1
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EP
European Patent Office
Prior art keywords
layer
loops
adhesive
assembly according
thin film
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Expired - Lifetime
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EP97401554A
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German (de)
French (fr)
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EP0815762A1 (en
Inventor
Jean-Philippe Billarant
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Aplix SA
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Aplix SA
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    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B18/00Fasteners of the touch-and-close type; Making such fasteners
    • A44B18/0003Fastener constructions
    • A44B18/0011Female or loop elements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T24/00Buckles, buttons, clasps, etc.
    • Y10T24/27Buckles, buttons, clasps, etc. including readily dissociable fastener having numerous, protruding, unitary filaments randomly interlocking with, and simultaneously moving towards, mating structure [e.g., hook-loop type fastener]
    • Y10T24/275Buckles, buttons, clasps, etc. including readily dissociable fastener having numerous, protruding, unitary filaments randomly interlocking with, and simultaneously moving towards, mating structure [e.g., hook-loop type fastener] with feature facilitating or causing attachment of filaments to mounting surface
    • Y10T24/2758Thermal or adhesive

Description

La présente invention est relative aux ensembles stratifiés, ou laminés, qui comportent une première couche dont une face est solidarisée par contrecollage avec une première face d'une seconde couche à mailles comprenant des boucles libres qui font saillie de l'autre face de cette seconde couche.The present invention relates to assemblies laminates, or laminates, which have a first layer one side of which is secured by laminating with a first face of a second mesh layer comprising free loops protruding from the other side of this second layer.

L'invention s'applique en particulier à de tels ensembles qui sont souples et qui sont utilisés pour la confection, par exemple sous la forme de bandes, de la partie femelle d'une fermeture dite auto-agrippante, dont les boucles sont destinées à coopérer, dans une liaison séparable d'accrochage, avec des éléments mâles complémentaires, par exemple des crochets, des éléments filiformes à tête renflée ou analogues, etc. Ces parties femelles de fermeture auto-agrippantes sont utilisées notamment pour les couches-culottes.The invention applies in particular to such sets that are flexible and that are used for the making, for example in the form of strips, the part female of a so-called hook-and-loop closure, the loops are intended to cooperate, in a separable connection attachment, with complementary male elements, by example of hooks, filiform elements with bulging heads or the like, etc. These female hook and loop closure parts are used in particular for diapers.

Pour des raisons de prix de revient, on est amené à fabriquer la base de la seconde couche sous une forme légère et ouverte, c'est-à-dire à mailles, et donc d'une structure mécaniquement fragile et dimensionnellement instable, sans pour autant sacrifier la qualité des boucles qui constituent l'élément actif primordial dé la partie femelle de la fermeture auto-agrippante. Cette fragilité et cette instabilité de la base induisent des difficultés de mise en oeuvre, notamment pour positionner et fixer à grande vitesse cette partie femelle sur son support, ainsi que des difficultés d'utilisation, en raison des sollicitations d'arrachement relativement importantes auxquelles la base est soumise et qui proviennent de l'action des éléments mâles d'accrochage sur les boucles. For cost reasons, we are led to fabricate the base of the second layer in a light form and open, that is to say with mesh, and therefore of a structure mechanically fragile and dimensionally unstable, without however sacrifice the quality of the loops which constitute the primary active element of the female part of the Velcro closure. This fragility and this instability of the base induce difficulties in setting work, especially for positioning and fixing at high speed this female part on its support, as well as difficulties of use, due to stress relatively large pullout at which the base is subject and which come from the action of the male elements hooking on the loops.

On est donc conduit à renforcer la base en la contrecollant sur une couche de support plus résistante, par exemple une pellicule pleine, fine et souple. Cette couche de support peut être un support intermédiaire, l'ensemble stratifié étant ensuite fixé sur un article, ou bien il peut être l'article lui-même.We are therefore led to strengthen the base by laminating on a more resistant support layer, by example a full, thin and flexible film. This layer of support may be an intermediate support, the assembly laminate then being attached to an article, or else it can be the article itself.

Toutefois, on rencontre des difficultés, lors de la fabrication d'un tel ensemble stratifié, car les boucles ont tendance à se coller également sur la couche de support, à travers les mailles, conjointement avec la matière de la base, ce qui affecte leur pouvoir auto-agrippant du fait que leur sommet est fermement plaqué contre la base et/ou la couche de support et ne peut donc pas coopérer, dans la liaison d'accrochage- voulue, avec les éléments mâles. En effet, en général, pour réaliser ce laminage, on est amené à presser fortement les deux éléments de l'ensemble l'un contre l'autre, par exemple à l'aide de calandres.However, difficulties are encountered during the manufacture of such a laminate assembly, because the loops have tendency to stick also on the support layer, through the mesh, together with the material of the base, which affects their hook-and-loop power because their top is firmly pressed against the base and / or the support layer and therefore cannot cooperate, in the attachment link - desired, with male elements. In Indeed, in general, to carry out this rolling, one is brought to strongly press the two elements of the whole one against the other, for example using calenders.

Dans le document EP-A-0.278.866 (D1), qui concerne également une structure ajourée à boucles, on prévoit l'application d'une pellicule de résine synthétique qui forme un écran entre la structure à mailles et le support sur lequel l'ensemble sera ultérieurement collé. Pour éviter que, à son tour, la résine synthétique ne traverse la structure à mailles, on prévoit une résine d'une viscosité suffisante pour éviter une telle traversée. Cette technique impose l'utilisation d'une grande quantité de matière de résine puisque celle-ci doit constituer un écran.In document EP-A-0.278.866 (D1), which relates also an openwork structure with loops, applying a synthetic resin film which forms a screen between the mesh structure and the support on which the assembly will later be glued. To avoid that, in turn, the synthetic resin does not pass through the structure to mesh, a sufficient viscosity resin is provided to avoid such a crossing. This technique requires the use of a large amount of resin material since it must be a screen.

L'ensemble stratifié de ce document D1 est compliqué à réaliser, nécessitant l'utilisation d'une colle à propriétés variables en fonction de la température. En outre, au-delà de 50°, les boucles ont de nouveau tendance à se coller contre la couche de colle.The whole laminate of this document D1 is complicated to perform, requiring the use of a glue variable properties depending on the temperature. In addition, beyond 50 °, the loops again tend to get stick against the glue layer.

Dans le document EP-A-0.258.015 (D2), il s'agit de renforcer une structure souple fibreuse et poreuse portant des boucles. Pour cela, on applique au dos de cette structure une couche de résine thermoplastique. Cette résine a pour rôle d'ancrer les filaments de la structure fibreuse en renforçant la tenue des boucles. Ce document ne se préoccupe pas d'empêcher la traversée de la structure par la résine. In document EP-A-0.258.015 (D2), it is a question of reinforce a flexible fibrous and porous structure bearing curls. For this, we apply to the back of this structure a layer of thermoplastic resin. This resin has for role of anchoring the filaments of the fibrous structure in strengthening the hold of the curls. This document is not concerned not to prevent the crossing of the structure by the resin.

L'invention a pour but de remédier à cet inconvénient en fournissant un procédé de contrecollage qui permet, de manière fiable, simple et économique, de contrecoller la première couche, ou couche de support, sur la seconde couche à l'aide de colle sans que les boucles soient intéressées par la colle.The invention aims to remedy this disadvantage in providing a laminating process which allows, reliably, simply and economically, laminate the first layer, or support layer, on the second layer using glue without loops being interested in glue.

A cet effet, le procédé selon l'invention est tel que défini à la revendication 7.To this end, the method according to the invention is such as defined in claim 7.

Des modes de réalisation avantageux du procédé sont définis aux revendications 8 à 13.Advantageous embodiments of the method are defined in claims 8 to 13.

L'invention vise également un ensemble stratifié tel que défini à la revendication 1, des perfectionnements étant définis aux revendications 2 à 6. L'invention vise également une couche culotte suivant la revendication 14.The invention also relates to a laminated assembly as defined in claim 1, improvements being defined in claims 2 to 6. The invention relates also a diaper according to claim 14.

Ainsi, dans le procédé selon l'invention, d'une part, la colle est déposée sur la seconde couche, et non pas sur la première couche, et, d'autre part, elle est déposée de telle façon que le voile ou pellicule de colle, initialement déposé sous une forme continue et pleine, se divise ou se désagrège de lui-même, par effet de tension superficielle, en dégageant la zone des mailles, pour que la colle ne soit retenue, par capillarité, que sur une partie au moins des éléments structurels de la base de la seconde couche, en général des fils du fait que cette seconde couche est d'habitude constituée par un tissu à boucles qui est tricoté ou tissé.Thus, in the method according to the invention, of a hand, the glue is deposited on the second layer, not on the first layer, and, on the other hand, it is deposited from so that the veil or film of glue, initially deposited in a continuous and full form, divides or forms disintegrates of itself, by surface tension effect, in clearing the mesh area, so that the glue is not retained by capillarity only on at least part of the structural elements of the base of the second layer, in general threads because this second layer is usually a loop fabric that is knitted or woven.

Avantageusement, la première face de la seconde couche est orientée vers le haut, en étant par exemple horizontale ou inclinée, pour la dépose du voile de colle.Advantageously, the first face of the second layer is facing up, being for example horizontal or inclined, for removing the adhesive veil.

On comprendra bien l'invention à la lecture du complément de description qui va suivre et en référence au dessin annexé qui fait partie de la description et dont la Figure 1 unique est une coupe transversale schématique illustrant la mise en oeuvre du procédé selon l'invention. The invention will be clearly understood on reading the additional description which follows and with reference to attached drawing which forms part of the description and the Single Figure 1 is a schematic cross section illustrating the implementation of the method according to the invention.

La Figure représente un ensemble stratifié, par exemple immédiatement avant l'opération proprement dite de contrecollage, les deux couches constitutives de cet ensemble stratifié étant donc représentées séparées. Cet ensemble comporte une première couche 1 de support et une seconde couche active 2 comportant, d'une part, un fond ou base 3 et, d'autre part, des boucles 4 qui font saillie à partir de l'une des deux faces de la base 3.The Figure represents a stratified set, by example immediately before the actual operation of laminating, the two constituent layers of this set laminate therefore being shown separate. This set has a first support layer 1 and a second active layer 2 comprising, on the one hand, a base or base 3 and, on the other hand, loops 4 which protrude from one of the two faces of the base 3.

La première couche 1 de support ou de renforcement est par exemple constituée par une fine pellicule souple, par exemple en polypropylène. La base 3 de la seconde couche 2 présente une structure légère et ouverte à mailles, et elle est en général constituée par l'entrelacement, par tricotage ou par tissage, de fils longitudinaux 5 (fils de chaíne ou de chaínette) et de fils transversaux 6 (fils de trame). Les boucles 4 sont en général réalisées lors de la fabrication de la base 3.The first support or reinforcement layer 1 is for example constituted by a thin flexible film, by example in polypropylene. The base 3 of the second layer 2 has a light, open mesh structure, and it usually consists of interlacing, knitting or by weaving, of longitudinal threads 5 (warp threads or chain) and 6 transverse threads (weft threads). The loops 4 are generally produced during the manufacture of base 3.

Les éléments structurels de la base 3, c'est-à-dire les fils 5 et 6 dans l'exemple considéré, définissent des mailles relativement grandes en raison du caractère ouvert ou ajouré de la base 3, comme mentionné ci-dessus. Par exemple, ces mailles peuvent avoir une dimension ou taille de 0,5 mm à 3 mm.The structural elements of base 3, i.e. wires 5 and 6 in the example considered, define relatively large meshes due to the open character or openwork from base 3, as mentioned above. For example, these meshes can have a dimension or size of 0.5 mm to 3 mm.

Le contrecollage des couches 1 et 2 se fait à l'aide d'une colle qui, selon l'invention, est déposée sur la face de la base 3 qui est opposée à la face portant les boucles 4. La colle est déposée à partir d'une buse ou analogue 7 qui s'étend transversalement et immédiatement au-dessus de la couche 2 en déplacement. Pour cette dépose de colle, la couche 2 est en position horizontale ou inclinée, et sa face de réception de la colle est tournée vers le haut.The laminating of layers 1 and 2 is done at using an adhesive which, according to the invention, is deposited on the face of the base 3 which is opposite to the face carrying the loops 4. The glue is deposited from a nozzle or analog 7 which extends transversely and immediately above of layer 2 on the move. For this removal of glue, layer 2 is in a horizontal or inclined position, and its glue receiving face is facing up.

La colle est déposée sur la base 3, initialement sous la forme d'un voile 8 continu et plein. Les conditions opératoires sont soigneusement contrôlées et prédéterminées quant au débit et à la viscosité de la colle, en général une colle thermofusible, pour que, après sa dépose, le voile 8 se divise, se désagrège ou se disloque de lui-même, pour se transformer en des cordons longitudinaux et/ou transversaux correspondant, respectivement, aux fils 5 et 6. Cette division, désagrégation ou dislocation s'explique par les phénomènes de tension superficielle et de capillarité. En effet, dans la zone libre ou dégagée des mailles de la base 3, les ponts de colle entre les fils ont tendance à s'amincir et à se briser, de sorte que la colle se concentre par capillarité seulement sur les éléments structuraux de la base 3, c'est-à-dire les fils 5 et 6, en formant des cordons de colle longitudinaux et/ou transversaux qui définissent par exemple un réseau, un quadrillage ou une grille, comme schématiquement représenté en 9 en tirets. Selon le titre des fils 5 et 6, la colle se concentre sur les fils de chaíne 5 ou sur les fils de trame 6, ou encore sur ces deux types de fils.The glue is deposited on the base 3, initially in the form of a continuous and full veil 8. Conditions are carefully controlled and predetermined as for the flow rate and viscosity of the adhesive, in general a hot-melt adhesive, so that, after its removal, the veil 8 is divides, breaks up or breaks up on its own, to transform into longitudinal and / or transverse cords corresponding, respectively, to wires 5 and 6. This division, disaggregation or dislocation is explained by the surface tension and capillarity phenomena. In effect, in the free or open area of the stitches of the base 3, the glue bridges between the wires tend to become thinner and to break, so that the glue is concentrated by capillarity only on the structural elements of the base 3, i.e. wires 5 and 6, forming cords of longitudinal and / or transverse glue which define by example a network, grid or grid, like schematically represented in 9 in dashes. According to the title of wires 5 and 6, the glue is concentrated on the chain wires 5 or on the weft threads 6, or on these two types of son.

Dans l'exemple adopté, les deux couches 1 et 2 passent immédiatement après dans un poste de calandrage, dans lequel elles sont pressées l'une contre l'autre, les cordons de colle, qui se trouvent à la partie supérieure de la base 3, venant assurer la solidarisation des deux couches.In the example adopted, the two layers 1 and 2 pass immediately after in a calendering station, in which they are pressed against each other, the cords glue, which can be found at the top of the base 3, ensuring the joining of the two layers.

Lors de ce calandrage, du fait que la colle active est située, en quantité dosée, seulement sur les éléments structuraux de la base 3 et à l'opposé des boucles 4, elle ne peut pas interférer avec celles-ci, de sorte que les boucles restent libres ou dégagées, c'est-à-dire qu'elles ne sont pas collées et que, par conséquent, leur pouvoir accrochant reste intact.During this calendering, because the active glue is located, in quantity dosed, only on the elements structural of the base 3 and opposite the loops 4, it does not cannot interfere with these, so the loops remain free or free, that is, they are not bonded and that, as a result, their hanging power remains intact.

Grâce au fait que les boucles ne sont pas affectées par le collage, on peut réduire, par exemple jusqu'à 50 %, le grammage de la couche 2 sans diminuer pour autant la capacité d'accrochage des boucles, ce qui entraíne une réduction avantageuse des prix de revient. Thanks to the fact that the loops are not affected by gluing, you can reduce, for example up to 50%, the weight of layer 2 without reducing the capacity hooking loops, which results in a reduction advantageous cost prices.

Dans un exemple pratique de réalisation, on a utilisé une pellicule 1 en polypropylène, une colle thermofusible à base de polyuréthane, une buse transversale 7 d'une largeur d'ouverture de 0,4 mm, un tricot 2 polyester ou polyamide d'une ouverture de mailles de 1,5 mm et d'un grammage de 20 g/m2, et un débit de dépose de colle de 2 g/m2, sans observer le moindre collage des boucles 4.In a practical embodiment, a polypropylene film 1 was used, a polyurethane-based hot-melt adhesive, a transverse nozzle 7 with an opening width of 0.4 mm, a polyester or polyamide knit 2 with a 1.5 mm mesh opening and a grammage of 20 g / m 2 , and an adhesive deposit rate of 2 g / m 2 , without observing the slightest sticking of the loops 4.

Bien entendu, l'invention n'est pas limitée au mode de mise en oeuvre qui a été décrit; on pourrait au contraire concevoir diverses variantes sans sortir pour autant de son cadre. Par exemple, l'opération proprement dite de contrecollage pourrait être faite ultérieurement, sur le site de fabrication de l'article lui-même. Dans ce cas, la couche de support 1 peut être l'article lui-même. Quant à la colle portée par la couche 2, ou bien on utilise une colle qui, après séchage ou durcissement, est réactivable, par exemple à chaud, ou bien, pour l'enroulement de la couche 2 en bobine, on utilise une pellicule amovible de protection de la colle qui reste active ou on applique sur les boucles 4 une enduction d'agent anti-adhérent pour rendre l'adhésif inactif par rapport aux boucles.Of course, the invention is not limited to the mode of implementation which has been described; we could on the contrary design various variants without departing from its frame. For example, the actual operation of laminating could be done later, on the site of manufacturing the item itself. In this case, the layer support 1 can be the article itself. As for the glue carried by layer 2, or else an adhesive is used which, after drying or hardening, can be reactivated, for example at hot, or else, for winding layer 2 into a coil, we use a removable adhesive protection film which remains active or we apply to loops 4 a coating of non-stick agent to make the adhesive inactive compared to the loops.

Claims (14)

  1. A laminated assembly, inter alia the female part of a "self-gripping" fastener, comprising a first layer (1) or substrate layer, a second layer (2) having a mesh structure comprising longitudinal or warp threads (5) and transverse or weft threads (6) and free loops (4), and a thin film (8) of adhesive inserted between the two layers, characterised in that the thin film (8) of adhesive is made up of strands present only between the first layer (1) and the longitudinal threads (5) and/or transverse threads (6) of the second layer (2).
  2. A laminated assembly according to claim 1, characterised in that the second layer (2) has a weight per unit area which, without reducing the hooking capacity of the loops, is reduced by up to 50% and may be down to 20 g/m2.
  3. A laminated assembly according to claim 1 or 2, characterised in that the relative dimensions of the mesh and of the free loops (4) are such that the free loops (4) are able to be passed through the mesh.
  4. An assembly according to any of claims 1 to 3, characterised in that the adhesive is a heat-fusible adhesive based on polyurethane.
  5. An assembly according to any of claims 1 to 4, characterised in that the meshes measure 0.5 to 3 mm.
  6. An assembly according to any of claims 1 to 5, characterised in that the second layer (2) is a cloth made up of knitted or woven loops.
  7. A method of producing a laminated assembly according to any of claims 1 to 6, the first layer (1) having a surface which is secured by a thin film (8) of adhesive to a first surface of the second layer (2), the free loops (4) projecting from the second surface of the second layer (2), characterised in that the method consists in depositing the thin film (8) of adhesive on to the first surface of the second layer (2) under controlled conditions of flow rate and viscosity of the adhesive, so that the deposited film automatically divides and defines the zone of the meshes and is converted into longitudinal and/or transverse strands (9).
  8. A method according to claim 7, characterised in that the adhesive is deposited in the form of an initially continuous and solid thin film (8) on to the second layer (2) by a nozzle (7).
  9. A method according to claim 7 or 8, characterised in that the second layer (2) is a woven or knitted loop fabric.
  10. A method according to any of claims 7 to 9, characterised in that the loops measure 0.5 to 3 mm.
  11. A method according to any of claims 7 to 10, characterised in that in order to deposit the thin film (8) of adhesive, the first surface of the second layer (2) is turned upwards, either horizontally or inclined.
  12. A method according to any of claims 7 to 11, characterised in that the actual sticking operation is performed immediately after deposition of the adhesive.
  13. A method according to any of claims 7 to 11, characterised in that the actual sticking operation is performed subsequently, the adhesive being either reactivated after drying or hardening or protected by a removable film or inactivated with regard to the loops, inter alia by coating the loops with an anti-adhesive agent.
  14. A pilch comprising a self-gripping closing means, the female part of the self-gripping fastener comprising a laminated assembly according to any of claims 1 to 6.
EP97401554A 1996-07-03 1997-07-02 Process for manufacturing a layered product comprising a layer provided with loops, and layered product comprising a layer provided with loops Expired - Lifetime EP0815762B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR9608259A FR2750711B1 (en) 1996-07-03 1996-07-03 METHOD FOR MANUFACTURING A LAMINATE ASSEMBLY COMPRISING A LAYER PROVIDED WITH LOOPS
FR9608259 1996-07-03

Publications (2)

Publication Number Publication Date
EP0815762A1 EP0815762A1 (en) 1998-01-07
EP0815762B1 true EP0815762B1 (en) 2001-06-13

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EP97401554A Expired - Lifetime EP0815762B1 (en) 1996-07-03 1997-07-02 Process for manufacturing a layered product comprising a layer provided with loops, and layered product comprising a layer provided with loops

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US (1) US5876532A (en)
EP (1) EP0815762B1 (en)
JP (1) JP4051104B2 (en)
DE (1) DE69705163T2 (en)
ES (1) ES2160907T3 (en)
FR (1) FR2750711B1 (en)

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WO1994023609A1 (en) * 1993-04-16 1994-10-27 Minnesota Mining And Manufacturing Company Loop fastener material storage/dispensing assembly

Cited By (1)

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CN105064067A (en) * 2015-08-11 2015-11-18 广州文冲船厂有限责任公司 Large-area rainshade canvas structure and manufacturing method thereof

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FR2750711B1 (en) 1998-09-25
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US5876532A (en) 1999-03-02
EP0815762A1 (en) 1998-01-07
FR2750711A1 (en) 1998-01-09
JPH1085012A (en) 1998-04-07
DE69705163D1 (en) 2001-07-19
JP4051104B2 (en) 2008-02-20

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