EP0765950B2 - Hochfeste Legierung mit niedrigem Ausdehnungskoeffizient - Google Patents
Hochfeste Legierung mit niedrigem Ausdehnungskoeffizient Download PDFInfo
- Publication number
- EP0765950B2 EP0765950B2 EP96306099A EP96306099A EP0765950B2 EP 0765950 B2 EP0765950 B2 EP 0765950B2 EP 96306099 A EP96306099 A EP 96306099A EP 96306099 A EP96306099 A EP 96306099A EP 0765950 B2 EP0765950 B2 EP 0765950B2
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- EP
- European Patent Office
- Prior art keywords
- alloy
- total
- alloys
- niobium
- thermal expansion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
Definitions
- This invention relates to low expansion alloys.
- this invention relates to low expansion iron alloys containing about 40.5 to about 48 weight percent nickel.
- the nickel-containing alloy tooling or fixtures used for curing graphite-epoxy composites must have very low thermal expansion coefficients.
- the low coefficients of thermal expansion are necessary to decrease stresses arising from thermal expansion mismatch that occurs during heating of resin-containing tooling to curing temperatures.
- the low-expansion alloy system of 36 to 42 weight percent nickel and balance of essentially iron has been commercially used for these tooling applications.
- These iron-base alloys are, however, inherently soft, difficult to weld in large sections, lack dimensional stability after thermomechanical processing, and are difficult to machine. For example, the knives used to remove graphite epoxy composites from the tooling routinely cut into and mar the tooling's surface.
- Another problem with these iron-base low expansion alloys is is general corrosion that accelerates during the curing of graphite epoxy tooling.
- Structural graphite epoxy composites have CTEs that are highly variable with orientation. Typically graphite-epoxy composites have CTEs that range from 1.8 to 9.0 x10 -6 m/m/°C (1.0 to 5.0 x 10 -6 in/in/°F) depending upon orientation. The mean CTE of this composite is about 5.4 x 10 -6 m/m/°C (3.0 x 10 -6 in/in/°F). The alloys used for this tooling have a lower CTE than the composite being cured. The low CTE tooling provides a constant and uniform compressive force during heating of the composites from room to curing temperatures.
- This compressive force reduces porosity, permits tight tolerances (e.g., ⁇ 0.0051 cm or ⁇ 0.002 in or less), and provides high quality composite surfaces.
- CTE of the alloy must be 4.9 x 10 -6 m/m/°C (2.7 x 10 -6 in/in/°F) or less.
- the alloy of the invention provides a low coefficient of thermal expansion alloy having a CTE of about 4.9 x10 -6 m/m/°C or less at 204°C and a relatively high strength is defined in the accompanying claims. Alloys of the invention may be aged to a Rockwell C hardness of at least about 30.
- niobium and titanium may be used in combination to provide an age hardenable alloy while maintaining a relatively low CTE.
- the alloys of the invention are readily aged to produce a hardness of at least 30 on the Rockwell “C” (RC) scale.
- NILO® alloy 36 typically only has a hardness of 71 on the Rockwell “B” (RB) scale (NILO is a trademark of the Inco family of companies).
- the alloys of the invention are uniquely characterized by a relatively low CTE in combination with excellent marring resistance.
- Table 1 HEAT C MN FE S SI NI CR AL TI NG CO MO NB TA NB + TA 1 * 0.004 0.2 56.7 0.1101 0.1 38.17 ⁇ 0.1 0.33 1.5 ⁇ 0.1 ⁇ 0.1 ⁇ 0.1 2.9 0.001 2.9 2 * 0.005 0.2 54.9 0.001 0.1 40.09 ⁇ 0.1 0.12 1.5 ⁇ 0.1 ⁇ 0.1 ⁇ 0.1 2.9 0.001 2.9 3 * 0.018 0.2 54.8 0.001 0.1 40.24 ⁇ 0.1 0.30 1.5 ⁇ 0.1 ⁇ 0.1 ⁇ 0.1 2.9 0.001 2.9 4 * 0.003 0.2 54.8 0.001 0.1 40.07 ⁇ 0.1 0.32 1.5 ⁇ 0.1 ⁇ 0.1 ⁇ 0.1 2.9 0.001 2.9 5 * 0.005 0.2 54.4 0.001 0.1 40.06 ⁇ 0.1 0.51 1.5 ⁇ 0.1 ⁇ 0.1 ⁇ 0.1 2.9 0.001 2.9 6 * 0.004 0.2 52.7 0.001 0.1 41.93
- Table 2 below provides coefficient of thermal expansion and hardness data for alloys that were warm worked and aged at 1200°F (649°C) for 8 hours then air cooled.
- Table 2 provides coefficient of thermal expansion and hardness data for alloys that were warm worked and aged at 1200°F (649°C) for 8 hours then air cooled.
- the CTE of graphite-epoxy composites at 360°F (182°C) is 3.1 x 10 -6 in/in/°F (5.6 x 10 -6 m/m/°C).
- Figures 1 and 2 illustrate that CTE reaches a minimum above about 42.3% nickel.
- alloys of the invention contain sufficient nickel to provide a relatively low CTE of less than or equal to about 4.9 x 10 -6 m/m/°C (2.7 x10 -6 in/in/°F) at 204°C (400°F).
- the CTE is less than or equal to about (4.5 x 10 -6 m/m/°C (2.5 x 10 -6 in/in/°F) at 204°C (400°F).
- CTE in / in / °F 245.29 ⁇ 10 - 6 - 11.26 ⁇ 10 - 6 Ni + 0.13 ⁇ 10 - 6 Ni 2 + 3.77 ⁇ 10 - 6 Al
- Figure 3 illustrates that total niobium and tantalum must be limited to about 3.7 weight percent to maintain a CTE less than 4.9 x 10 -6 m/m/°C. At total niobium plus tantalum concentrations above about 3.5 weight percent, the 204°C (400°F) CTE of the alloy dramatically increases.
- tantalum is maintained at concentrations below about 0.25 weight percent. Tantalum concentrations above about 0.25 weight percent are believed to be detrimental to weldability and phase segregation. Alloys containing less than 0.25 weight percent tantalum may be readily formed into large sections free of both macro- and micro-segregation. Furthermore, an optional addition of at least about 0.15 weight percent manganese facilitates hot working of the alloy. In addition, boron may optionally be added to the alloy in quantities up to about 0.01 weight percent.
- Table 6 below provides hardness data for annealed and aged alloys of the invention.
- the alloy of Table 6 were all annealed at 1700°F (927°C) prior to aging.
- Tables 4-6 illustrate that the alloys of the invention may be readily age hardened to hardness levels at least as high as about 30 on the Rockwell C scale. Most advantageously, alloys are aged to a hardness of at least about 35 on the Rockwell C scale. Advantageously, the alloys are aged at a temperature between 1000 and 1400°F (538 and 760°C). Most advantageously, alloys are aged at a temperature between about 1100 and 1300°F (593 to 704°C) for optimum age hardening. It has been discovered that thermomechanical processing followed by an aging heat treatment further optimizes hardness of the alloy.
- Table 7 compares oxidation resistance of alloys of the invention to alloy 36 Ni-Fe after exposure to air at 371°C for 560 hours.
- alloy 36 oxidizes nearly twice as rapidly as alloys of the invention at typical curing temperature for graphite-epoxy composites. Although these alloys lack the oxidation resistance of chromium-containing alloys, the increased oxidation resistance of the invention significantly reduces tooling maintenance. For example, facing plates require less grinding, polishing or pickling to maintain a smooth metal surface.
- Table 8 demonstrates the dimensional stability of alloys of the invention in comparison to 36 Ni-Fe alloys. TABLE 8 HEAT CREEP STRENGTH, MPa 11 >690 12 >690 D (Alloy 36) 55
- Heat D was annealed prior to testing. Heats 11 and 12 were annealed and aged as above.
- the age hardened alloys of the invention provide at least a ten-fold increase in creep resistance. This increase in creep resistance provides excellent dimensional stability that effectively resists deformation during curing. The alloys dimensional stability allows significant reductions of the size and amount of materials necessary to produce durable tooling.
- the alloy of the invention is described by alloys having the composition of Table 9 below. TABLE 9 BROAD INTERMEDIATE NARROW NOMINAL Ni 42.3-48 42.3-46 42.3-45 43.5 Nb 2-3.7 2.5 - 3.6 3-3.5 3.3 Ti 0.75-2 0.9-1.9 1-1.8 1.4 Al 0-1 0.05-0.8 0.05-0.6 0.2 C 0-0.1 0-0.05 0.01 Mn 0-1 0-0.5 0.3 Si 0-1 0-0.5 - Cu 0-1 0.5 - Cr 0-1 0-0.5 - Co 0-5 0-2 - B 0-0.01 0-0.005 - W, V 0-2 0-1 - Ta 0-0.25 Mg, Ca, Ce (Total) 0-0.1 0-0.05 - Y, Rare Earths (Total) 0-0.5 0-0.1 - S 0-0.1 0-0.05 - P 0-0.1 0-0.05 - N 0-0.1 0-0.05 - Fe Balance + Incidental Impurities Balance + Incidental Impurities Balance + Incidental
- the alloy of the invention provides alloys having a coefficient of thermal expansion of 2.7 x 10 -6 in/in/°F (5.5 x 10 -6 m/m/°C) or less with a minimum hardness of RC 30. With a hardness above RC 30, composite tooling alloys provide excellent resistance to scratching and marring. In addition, age hardening increases the yield strength of the alloy and machinability of the alloy. The alloy has tested to be excellent with the drop weight and bend tests. The alloy may be readily welded with NILO® filler metals 36 and 42. Finally, the alloys of the invention provide improved oxidation resistance and dimensional stability over conventional iron-nickel low coefficient of thermal expansion alloys.
- the alloys of the invention provides an especially useful material for tooling that are used to fabricate graphite-epoxy composites or other low CTE composites under compression.
- the alloys of the invention are expected to be useful for high strength electronic strips, age hardenable lead frames and mask alloys for tubes.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Heat Treatment Of Steel (AREA)
- Materials For Medical Uses (AREA)
Claims (11)
- Hochfeste Legierung mit niedrigem Ausdehnungskoeffizienten von höchstens 4,9 x 10-6 m/m/°C bei 204°C, die sich aus 42,3 bis 48 Gew.% Nickel, 2 bis 3,7 Gew.% Niob, 0,75 bis 2 Gew.% Titan, höchstens 3,7 Gew.% Gesamtgehalt an Niob plus Tantal, 0 bis 1 Gew.% Aluminium, 0 bis 0,1 Gew.% Kohlenstoff, 0 bis 1 Gew.% Mangan, 0 bis 1 Gew.% Silicium, 0 bis 1 Gew.% Kupfer, 0 bis 1 Gew.% Chrom, 0 bis 5 Gew.% Cobalt, 0 bis 0,01 Gew.% Bor, 0 bis 2 Gew.% Wolfram, 0 bis 2 Gew.% Vanadium, 0 bis 0,1 Gew.% Gesamtgehalt an Magnesium, Calcium und Cer, 0 bis 0,5 Gew.% Gesamtgehalt an Yttrium und seltenen Erden, 0 bis 0,1 Gew.% Schwefel, 0 bis 0,1 Gew.% Phosphor, 0 bis 0,1 Gew.% Stickstoff und als Restmaterial Eisen und geringfügigen Verunreinigungen zusammensetzt.
- Legierung nach Anspruch 1, die 42,3 bis 40 Gew.% Nickel, 2,5 bis 3,6 Gew.% Niob, 0,9 bis 1,9 Gew.% Titan und 0,05 bis 0,8 Gew.% Aluminium aufweist.
- Legierung nach Anspruch 1 mit einer Rockwellhärte C von mindestens 30.
- Hochfeste Legierung mit niedrigem Ausdehnungskoeffizient von höchstens 4,9 x 10-6 m/m/°C bei 204°C, die sich aus 42,3 bis 46 Gew.% Nickel, 2,5 bis 3,6 Gew.% Niob, 0,9 bis 1,9 Gew.% Titan, 0,05 bis 0,8 Gew.% Aluminium, 0 bis 0,1 Gew.% Kohlenstoff, 0 bis 1 Gew.% Mangan, 0 bis 1 Gew.% Silicium, 0 bis 1 Gew.% Kupfer, 0 bis 0,5 Gew.% Chrom, 0 bis 5 Gew.% Cobalt, 0 bis 0,01 Gew.% Bor, 0 bis 2 Gew.% Wolfram, 0 bis 2 Gew.% Vanadium, 0 bis 0,05 Gew.% Gesamtgehalt an Magnesium, Calcium und Cer, 0 bis 0,5 Gew.% Gesamtegehalt an Yttrium und seltenen Erden, 0 bis 0,1 Gew.% Schwefel, 0 bis 0,1 Gew.% Phosphor, 0 bis 0,1 Gew.% Stickstoff, höchstens 3,6 Gew.% Gesamtgehalt an Niob plus Tantal unde als Restmaterial Eisen und geringfügigen Verunreinigungen zusammensetzt.
- Legierung nach Anspruch 4, die 42,3 bis 45 Gew.% Nickel aufweist.
- Legierung nach Anspruch 4, die 3 bis 3,5 Gew.% Niob, 1 bis 1,8 Gew.% Titan und 0,05 bis 0,6 Gew.% Aluminium aufweist.
- Legierung nach Anspruch 4, die 0 bis 0,05 Gew.% Kohlenstoff, 0 bis 0,5 Gew.% Mangan, 0 bis 0,5 Gew.% Silicium, 0 bis 0,5 Gew.% Kupfer, 0 bis 0,5 Gew.% Chrom, 0 bis 2 Gew.% Cobalt, 0 bis 0,005 Gew.% Bor, 0 bis 1 Gew.% Wolfram, 0 bis 1 Gew.% Vanadium, 0 bis 0,05 Gew.% Gesamtgehalt an Magnesium, Calcium und Cer, 0 bis 0,1 Gew.% Gesamtgehalt an Yttrium und seltenen Erden, 0 bis 0,05 Gew.% Schwefel, 0 bis 0,05 Gew.% Phosphor, höchstens 0,25 Gew.% Tantal und 0 bis 0,05 Gew.% Stickstoff aufweist.
- Legierung nach Anspruch 4 mit einer Rockwellhärte C von mindestens 30.
- Hochfeste Legierung mit niedrigem Ausdehnungskoeffizient von höchstens 4,9 x 10-6 m/m/°C bei 204°C, die sich aus 42,3 bis 45 Gew.% Nickel, 3 bis 3,5 Gew.% Niob, 1 bis 1,8 Gew.% Titan, 0,05 bis 0,6 Gew.% Aluminium, 0 bis 0,05 Gew.% Kohlenstoff, 0 bis 0,5 Gew.% Mangan, 0 bis 0,5 Gew.% Silicium, 0 bis 0,5 Gew.% Kupfer, 0 bis 2 Gew.% Cobalt, 0 bis 0,005 Gew.% Bor, 0 bis 1 Gew.% Wolfram, 0 bis 1 Gew.% Vanadium, 0 bis 0,1 Gew.% Gesamtgehalt an Yttrium und seltenen Erden, 0 bis 0,05 Gew.% Schwefel, 0 bis 0,05 Gew.% Phosphor, 0 bis 0,05 Gew.% Stickstoff, höchstens 3,5 Gew.% Gesamtgehalt an Niob plus Tantal, 0 bis 0,25 Gew.% Tantal und als Restmaterial Eisen und geringfügigen Verunreinigungen zusammensetzt.
- Legierung nach Anspruch 9 mit einer Rockwellhärte C von mindestens 30.
- Verwendung nach einem der vorangehenden Ansprüche 1 bis 10 zur Herstellung von Formungswerkzeugen für Verbundwerkstoffe mit niedrigem Ausdehnungskoeffizienten, zum Beispiel Graphit-Epoxid-Verbundwerkstoffe, oder zur Herstellung von Elecktronikstreifen, alterungshärtbaren Leiterrahmen oder Maskenlegierungen für Röhren.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US696487 | 1991-05-06 | ||
US51967895A | 1995-08-25 | 1995-08-25 | |
US519678 | 1995-08-25 | ||
US08/696,487 US5688471A (en) | 1995-08-25 | 1996-08-14 | High strength low thermal expansion alloy |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0765950A1 EP0765950A1 (de) | 1997-04-02 |
EP0765950B1 EP0765950B1 (de) | 2001-10-17 |
EP0765950B2 true EP0765950B2 (de) | 2010-01-20 |
Family
ID=27059930
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96306099A Expired - Lifetime EP0765950B2 (de) | 1995-08-25 | 1996-08-21 | Hochfeste Legierung mit niedrigem Ausdehnungskoeffizient |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0765950B2 (de) |
JP (1) | JPH09165653A (de) |
DE (1) | DE69615977T3 (de) |
ES (1) | ES2161983T3 (de) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102575332B (zh) * | 2009-06-11 | 2014-05-21 | 福特汽车公司 | 具有纹理化表面的低cte搪塑模具及其制造和使用方法 |
JP6244979B2 (ja) * | 2014-02-27 | 2017-12-13 | 新日鐵住金株式会社 | 低熱膨張合金 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0482889A2 (de) † | 1990-10-26 | 1992-04-29 | Inco Alloys International, Inc. | Schweisswerkstoff für Legierungen mit niedrigem Wärmeausdehnungskoeffizient |
JPH04180542A (ja) † | 1990-11-14 | 1992-06-26 | Hitachi Metals Ltd | 低熱膨張高強度材料 |
JPH04202642A (ja) † | 1990-11-30 | 1992-07-23 | Nkk Corp | メッキ性,ハンダ性,繰返し曲げ特性に優れた高強度低熱膨脹Fe―Ni合金およびその製造方法 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3093518A (en) * | 1959-09-11 | 1963-06-11 | Int Nickel Co | Nickel alloy |
US3514284A (en) * | 1966-06-08 | 1970-05-26 | Int Nickel Co | Age hardenable nickel-iron alloy for cryogenic service |
US3705827A (en) * | 1971-05-12 | 1972-12-12 | Carpenter Technology Corp | Nickel-iron base alloys and heat treatment therefor |
US4445943A (en) * | 1981-09-17 | 1984-05-01 | Huntington Alloys, Inc. | Heat treatments of low expansion alloys |
JP2669789B2 (ja) * | 1994-08-11 | 1997-10-29 | 株式会社東芝 | 管内部品 |
-
1996
- 1996-08-21 ES ES96306099T patent/ES2161983T3/es not_active Expired - Lifetime
- 1996-08-21 EP EP96306099A patent/EP0765950B2/de not_active Expired - Lifetime
- 1996-08-21 DE DE1996615977 patent/DE69615977T3/de not_active Expired - Lifetime
- 1996-08-26 JP JP22412496A patent/JPH09165653A/ja active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0482889A2 (de) † | 1990-10-26 | 1992-04-29 | Inco Alloys International, Inc. | Schweisswerkstoff für Legierungen mit niedrigem Wärmeausdehnungskoeffizient |
JPH04180542A (ja) † | 1990-11-14 | 1992-06-26 | Hitachi Metals Ltd | 低熱膨張高強度材料 |
JPH04202642A (ja) † | 1990-11-30 | 1992-07-23 | Nkk Corp | メッキ性,ハンダ性,繰返し曲げ特性に優れた高強度低熱膨脹Fe―Ni合金およびその製造方法 |
Also Published As
Publication number | Publication date |
---|---|
JPH09165653A (ja) | 1997-06-24 |
EP0765950A1 (de) | 1997-04-02 |
DE69615977T3 (de) | 2010-05-06 |
ES2161983T3 (es) | 2001-12-16 |
EP0765950B1 (de) | 2001-10-17 |
DE69615977T2 (de) | 2002-04-04 |
DE69615977D1 (de) | 2001-11-22 |
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