EP0753467A1 - Sacs encartonnes, procedes et appareil pour leur fabrication - Google Patents

Sacs encartonnes, procedes et appareil pour leur fabrication Download PDF

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Publication number
EP0753467A1
EP0753467A1 EP96902437A EP96902437A EP0753467A1 EP 0753467 A1 EP0753467 A1 EP 0753467A1 EP 96902437 A EP96902437 A EP 96902437A EP 96902437 A EP96902437 A EP 96902437A EP 0753467 A1 EP0753467 A1 EP 0753467A1
Authority
EP
European Patent Office
Prior art keywords
carton
bag
inner bag
pouring spout
panel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP96902437A
Other languages
German (de)
English (en)
Other versions
EP0753467A4 (fr
EP0753467B1 (fr
Inventor
Toru Takemura
Takeshi Dai Nippon Printing Co. Ltd. MORISAKO
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dai Nippon Printing Co Ltd
Riso Kagaku Corp
Original Assignee
Dai Nippon Printing Co Ltd
Riso Kagaku Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2675095A external-priority patent/JPH08217142A/ja
Priority claimed from JP7026829A external-priority patent/JPH08217144A/ja
Priority claimed from JP7026822A external-priority patent/JPH08217143A/ja
Priority claimed from JP13080295A external-priority patent/JP3607361B2/ja
Priority claimed from JP13077595A external-priority patent/JPH08324637A/ja
Application filed by Dai Nippon Printing Co Ltd, Riso Kagaku Corp filed Critical Dai Nippon Printing Co Ltd
Priority claimed from PCT/JP1996/000317 external-priority patent/WO1996025346A1/fr
Publication of EP0753467A1 publication Critical patent/EP0753467A1/fr
Publication of EP0753467A4 publication Critical patent/EP0753467A4/fr
Publication of EP0753467B1 publication Critical patent/EP0753467B1/fr
Application granted granted Critical
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/04—Articles or materials enclosed in two or more containers disposed one within another
    • B65D77/06—Liquids or semi-liquids or other materials or articles enclosed in flexible containers disposed within rigid containers
    • B65D77/062—Flexible containers disposed within polygonal containers formed by folding a carton blank

Definitions

  • the present invention relates to a bag-in-carton with a flexible inner bag adhered to inside surfaces of a substantially rectangular parallelepiped carton, and a method and device for forming the bag-in-carton.
  • the bag-in-carton usually has a rectangular parallelepiped having a flat bottom panel, a top panel, and four flat side panels between the bottom and the top panels.
  • the inner bag is adhered to the inside surfaces of the four side panels.
  • the bag-in-carton is generally used in packaging liquids of low viscosities, such as juice, liquor, etc. Practically when a content is discharged from the bag-in-carton, air corresponding to a discharged amount of the content enters the bag-in-carton.
  • the pouring spout of the bag-in-carton is connected to the connector of a printing machine to discharge the content of the bag-in-carton.
  • the conventional bag-in-carton cannot have achievements to fulfill these functions, and the following achievements are required.
  • an object of the present invention is to provide a bag-in-carton which can suitably hold liquid of high viscosity, such as ink and is deformed as the liquid of high viscosity is discharged to thereby stably feed the ink, and a method and a device for forming he bag-in-carton.
  • a first characteristic feature of the present invention is a bag-in-carton comprising a substantially rectangular parallelepiped carton having a pouring spout mounting panel; a flexible inner bag disposed in the carton, for holding a content; and a pouring spout mounted on the pouring spout mounting panel of the carton and passed through the inner bag and the pouring spout mounting panel, the inner bag being adhered to insides of the carton.
  • a second characteristic feature of the present invention is the above-described bag-in-carton, wherein the inner bag is fixed by an adhesive to, of insides of the carton, a substantially entire surface of the inside of the pouring spout mounting panel of the carton and substantially entire surfaces of the insides of a pair of the opposed side panels which are adjacent to the pouring spout mounting panel, the inner bag being gradually released off the insides of the carton as the content is discharged out of the inner bag.
  • a third characteristic feature of the present invention is the above-described bag-in-carton, wherein the carton has one closed side portion and the other closed side portion which are opposed to each other; the inner bag has one seal-closed side portion and the other seal-closed side portion which correspond respectively to said one closed side portion of the carton and said the other closed side portion thereof; and said one seal-closed side portion of the inner bag has a shape corresponding to that of said one closed side portion of the carton.
  • a fourth characteristic feature of the present invention is the above-described bag-in-carton, wherein the inner bag is formed of a tubular film which is prepared by folding a sheet of film into a tubular shape and sealing end edges thereof into a back sealed portion, the back sealed portion of the tubular film is disposed inside the panel of the carton opposed to the pouring spout mounting panel.
  • a fifth characteristic feature of the present invention is the above-described bag-in-carton, wherein the inner bag is secured by an adhesive to, of insides of the carton, a substantially entire surface of the inside of the pouring spout mounting panel; the inner bag is adhered to surfaces of a pair of opposed side panels of the carton, which are adjacent to the pouring pout mounting panel, except strips of the surfaces which are substantially normal to a straight line interconnecting the pouring spout and a remotest end part of the carton which are remotest from the pouring spout, and are located at a middle of the straight line, the inner bag is gradually released off the insides of the carton as the content is discharged.
  • a sixth characteristic feature of the present invention is the above-described bag-in-carton, wherein the inner bag is secured by an adhesive to, of insides of the carton, a substantially entire surface of an inside of the pouring spout mounting panel; the inner bag is adhered to surfaces of a pair of opposed side panels of the carton, which are adjacent to the pouring pout mounting side, except recesses in the surfaces which are extended substantially parallel with a straight line interconnecting the pouring spout and a remotest end part of the carton from the pouring spout, the inner bag is gradually released off the insides of the carton as the content is discharged.
  • a seventh characteristic feature of the present invention is the above-described bag-in-carton, wherein the inner bag is secured by an adhesive to, of insides of the carton, a substantially entire surface of the inside of the pouring spout mounting panel; the inner bag is adhered to the insides of a pair of opposed side panels of the carton, which are adjacent to the pouring spout mounting panel, the inner bag being adhered to substantially entire surface of the insides of the pair of opposed side panels on the side of the pouring spout with respect to a substantial middle of a straight line interconnecting the pouring spout and a remotest end part of the carton which are remotest from the pouring spout, and the inner bag being adhered to partially surfaces of the insides of the pair of opposed side panels on the side of the remotest end part, the inner bag is gradually released off the insides of the carton as the content is discharged.
  • An eighth characteristic feature of the present invention is the above-described bag-in-carton, wherein the inner bag is fixed to a substantially entire surface of an inside of the pouring spout mounting side panel of the carton; the inner bag is adhered to the insides of a pair of opposed side panels of the carton, which are adjacent to the pouring spout mounting side panel, in such a manner where the inner-bag adhering surfaces have areas decreasing gradually from the pouring spout to the remote end part, the inner bag is released off the insides of the carton as the content is discharged.
  • a ninth characteristic feature of the present invention is a method for forming a bag-in-carton comprising the step of adhering a flexible inner bag of tubular film having openings on both ends to a carton blank for a carton at a set position; the step of setting up the carton blank into a rectangular parallelepiped carton so that the carton has openings on both ends thereof; the step of sealing one side opening of said inner bag arranged in correspondence with one side opening of the carton to form one side seal-closed portion; the step of closing the one opening of the carton to form one side closed portion; and the step of inserting a forming jig into the inner bag through the other side opening of the carton and through the other side opening of the inner bag, pressing said one side seal-closed portion of the inner bag against said one side closed portion of the carton by the forming jig, and forming the shape of said one side seal-closed portion of the inner bag in accordance with that of said one side closed portion of the carton.
  • a tenth characteristic feature of the present invention is an apparatus for forming a bag-in-carton comprising means for setting up a carton blank for a carton with a flexible inner bag of tubular film having openings on both ends thereof into a rectangular parallelepiped carton so that the carton has openings on both ends thereof; means for sealing one side opening of the inner bag arranged in correspondence with one side opening of the carton to form one side seal-closed portion; means for closing said one side opening of the carton to form one side closed portion; and a forming jig which is to be inserted into the inner bag through the other side opening of the carton and through the other side opening of the inner bag and presses said one side seal-closed portion of the inner bag against said one side closed portion of the carton to form the shape of said one side seal-closed portion of the inner bag in accordance with that of said one side seal-closed portion of the carton.
  • the inner bag when the content is drawn out through the pouring spout, the inner bag starts being released from the inner-bag adhering regions provided partially on the surfaces remote from the pouring spout attaching panel, and from the inner-bag adhering regions provided on the substantially entire inside surfaces of a pair of side panels opposed to each other.
  • the inner bag As the content is drawn, the inner bag is deformed and is moved to the pouring spout.
  • the releasable part of the inner bag is withdrawn into the unreleasable part thereof to thereby discharge substantially all the content through the pouring spout.
  • the inner bag is uniformly deformed, with a result that the content is supplied stably and constantly.
  • one seal-closed end of the inner bag is in agreement with one tight closed end of the carton, whereby the shape and a volume of the inner bag can be retained constant.
  • the back sealed portion of the tubular film is relatively hard. Because of the back sealed portion located on the inside surface of the panel opposed to the pouring spout attaching panel of the carton, when the content is drawn out through the pouring spout, the inner bag can be deformed horizontally symmetrically with respect to the pouring spout.
  • the inner bag when the content is drawn out through the pouring spout, the inner bag starts being released from the inner-bag adhering regions provided on the inside surfaces of a pair of side panels of the carton opposed to each other.
  • the released part of the inner bag is deformed and moved to the pouring spout to be withdrawn into the unreleasable part of the inner bag which is adhered to the carton to thereby drive out substantially all the content through the pouring spout.
  • the release of the inner bag starts on the side of the remote end part and finishes at the strips, whereby the inner bag is uniformly deformed, and accordingly the content can be supplied stably and constantly.
  • the inner bag is adhered to the inside surfaces of a pair of side panels except cuts extended substantially parallel with a straight line interconnecting the pouring spout and the remote end part of the carton which is remotest from the pouring spout, the inner bag can be readily released on the side of the remote end part on the pair of side panels when the inner bag is released from the inside surfaces of the carton as the content of the inner bag is decreased.
  • the inner bag is adhered to the substantially entire parts of the inside surfaces of the pair of opposed side panels which (parts) are nearer to the pouring spout with respect to the substantial middle of a straight line interconnecting the pouring spout and the remote end part of the carton which is remotest from the pouring spout, and are partially adhered on the side of the remote end part. Accordingly when the inner bag is released from the inside surfaces of the carton as the content of the inner bag is decreased, the inner bag can be readily released from the pair of side panels first on the side of the remote end part.
  • the inner bag is adhered to the inside surfaces of the pair of opposed side panels so that the inner-bag adhering regions decrease an area gradually from the side of the pouring spout to the side of the remote end part, whereby the inner bag can be readily released from the pair of side panels first on the side of the remote end part when the inner bag is released from the inside surfaces of the carton.
  • one side seal-closed portion of the inner bag is pressed against one side closed portion of the carton by a having a jig, whereby a bag-in-carton having the one side-closed portion of the inner bag formed in accordance with the one side closed portion of the carton can be formed.
  • FIG. 1A is a side sectional view of the bag-in-carton according to a first embodiment of the present invention in its state where the bag-in-carton is filled with a content.
  • FIG. 1B is a side sectional view of the bag-in-carton according to the first embodiment of the present invention in its state where the content is drawn out.
  • FIG. 2 is a diagrammatic perspective view of the bag-in-carton.
  • FIG. 3 is a diagrammatic plan view of a carton blank for the bag-in-carton, and a tubular film.
  • FIG. 4 is a diagrammatic plan view of the tubular film to be adhered to the bag-in-carton.
  • FIG. 5A is a view of the tubular film in its sealed state.
  • FIG. 5B is a view of the tubular film in its sealed state.
  • FIG. 5C is a view of the tubular film in its sealed state.
  • FIG. 5D is a view of the tubular film in its sealed state.
  • FIG. 6 is the same view of bag-in-carton according to another embodiment of the present invention as FIG. 3.
  • FIG. 7A is a view of the bag-in-carton according to a second embodiment set up in a forming step of the bag-in-carton.
  • FIG. 7B is a view of the bag-in-carton according to the second embodiment set up in a forming step of the bag-in-carton.
  • FIG. 7C is a view of the bag-in-carton according to the second embodiment set up in a forming step of the bag-in-carton.
  • FIG. 7D is a view of the bag-in-carton according to the second embodiment set up in a forming step of the bag-in-carton.
  • FIG. 8A is a view of the bag-in-carton according to the second embodiment in a forming step of the bag-in-carton in which the pouring spout is attached.
  • FIG. 8B is a view of the bag-in-carton according to the second embodiment in a forming step of the bag-in-carton in which the pouring spout is attached.
  • FIG. 8C is a view of the bag-in-carton according to the second embodiment in a forming step of the bag-in-carton in which the pouring spout is attached.
  • FIG. 8D is a view of the bag-in-carton according to the second embodiment in a forming step of the bag-in-carton in which the pouring spout is attached.
  • FIG. 9A is a view of the bag-in-carton according to the second embodiment in a forming step of the bag-in-carton in which one seal-closed end is formed.
  • FIG. 9B is a view of the bag-in-carton according to the second embodiment in a forming step of the bag-in-carton in which one seal-closed end is formed.
  • FIG. 9C is a view of the bag-in-carton according to the second embodiment in a forming step of the bag-in-carton in which one seal-closed end is formed.
  • FIG. 9D is a view of the bag-in-carton according to the second embodiment in a forming step of the bag-in-carton in which one seal-closed end is formed.
  • FIG. 9E is a view of the bag-in-carton according to the second embodiment in a forming step of the bag-in-carton in which one seal-closed end is formed.
  • FIG. 10A is a view of the bag-in-carton according to the second embodiment in a forming step of the bag-in-carton in which one tight-closed end is formed.
  • FIG. 10B is a view of the bag-in-carton according to the second embodiment in a forming step of the bag-in-carton in which one tight-closed end is formed.
  • FIG. 10C is a view of the bag-in-carton according to the second embodiment in a forming step of the bag-in-carton in which one tight-closed end is formed.
  • FIG. 10D is a view of the bag-in-carton according to the second embodiment in a forming step of the bag-in-carton in which one tight-closed end is formed.
  • FIG. 11A is a side sectional view of the bag-in-carton according to a third embodiment of the present invention in its state where the bag-in-carton is filled with a content.
  • FIG. 11B is a side sectional view of the bag-in-carton according to the third embodiment of the present invention in its state where the content is drawn out.
  • FIG. 12 is a diagrammatic perspective view of the bag-in-carton.
  • FIG. 13 is a diagrammatic plan view of a carton blank for the bag-in-carton, and a tubular film.
  • FIG. 14 a diagrammatic perspective view of the bag-in-carton according to a fourth embodiment of the present invention.
  • FIG. 15 is a diagrammatic plan view of a carton blank for the bag-in-carton, and a tubular film.
  • FIG. 16 is the same view of bag-in-carton according to another embodiment of the present invention as FIG. 15.
  • FIG. 17A is a view of inner-bag adhering regions of the bag-in-carton according to further another embodiment of the present invention and shows only a side panel for convenience.
  • FIG. 17B is a view of inner-bag adhering regions of the bag-in-carton according to further another embodiment of the present invention and shows only a side panel for convenience.
  • FIG. 17C is a view of inner-bag adhering regions of the bag-in-carton according to further another embodiment of the present invention and shows only a side panel for convenience.
  • FIG. 17D is a view of inner-bag adhering regions of the bag-in-carton according to further another embodiment of the present invention and shows only a side panel for convenience.
  • FIG. 17E is a view of inner-bag adhering regions of the bag-in-carton according to further another embodiment of the present invention and shows only a side panel for convenience.
  • FIG. 17F is a view of inner-bag adhering regions of the bag-in-carton according to further another embodiment of the present invention and shows only a side panel for convenience.
  • FIG. 18A is a view of inner-bag adhering regions of the bag-in-carton according to further another embodiment of the present invention and shows only a side panel for convenience.
  • FIG. 18B is a view of inner-bag adhering regions of the bag-in-carton according to further another embodiment of the present invention and shows only a side panel for convenience.
  • FIG. 18C is a view of inner-bag adhering regions of the bag-in-carton according to further another embodiment of the present invention and shows only a side panel for convenience.
  • FIG. 18D is a view of inner-bag adhering regions of the bag-in-carton according to further another embodiment of the present invention and shows only a side panel for convenience.
  • FIG. 18E is a view of inner-bag adhering regions of the bag-in-carton according to further another embodiment of the present invention and shows only a side panel for convenience.
  • FIG. 18F is a view of inner-bag adhering regions of the bag-in-carton according to further another embodiment of the present invention and shows only a side panel for convenience.
  • FIG. 19A is a view of inner-bag adhering regions of the bag-in-carton according to further another embodiment of the present invention and shows only a side panel for convenience.
  • FIG. 19B is a view of inner-bag adhering regions of the bag-in-carton according to further another embodiment of the present invention and shows only a side panel for convenience.
  • FIG. 19C is a view of inner-bag adhering regions of the bag-in-carton according to further another embodiment of the present invention and shows only a side panel for convenience.
  • FIGs. 1 to 5 are views of the bag-in-carton according to the first embodiment of the present invention.
  • FIG. 1A shows the bag-in-carton according to the first embodiment which is filled with a content
  • FIG. 1B shows the bag-in-carton according to the first embodiment with the content drawn out.
  • FIG. 2 is a diagrammatic perspective view of the bag-in-carton according to the first embodiment.
  • the bag-in-carton 1 comprises a substantially parllelepiped box-shaped carton 2 as an outer container, and a flexible inner bag 3 housed inside the carton 2.
  • a content 4, such as ink, is held in the inner bag 3.
  • the carton 2 includes an inclined panel between two panels of the rectangular parallelepiped and comprises four flat side panels 2a, 2b, 2c, 2d, a top and a bottom panels 2f, 2e, and the inclined panel 2g formed between the side panel 2a and the top panel 2f.
  • a pouring spout 5 is attached to the inclined panel 2g of the carton 2 in communication with the inner bag 3 and is closed by a cap 6.
  • the pouring spout 5 has a tubular portion 5a extended in the inner bag 3 and has grooved passages 5b for passing the liquid formed in the end part of the tubular portion 5a on the side of the inner bag 3. Because of the passages 5b, even when, for example, the end of the tubular portion 5a in the inner bag 3 is blocked by the inner bag 3, the content 4 can be drawn out into the pouring spout 5 through the passages 5b.
  • a projection height of the pouring spout 5 beyond the carton 2 is so set that the cap 6 put on the pouring spout 5 is within a region defined by an extension of the side panel 2a and an extension of the top panel 2f.
  • This arrangement permits a number of the bag-in-cartons to be laid one on another and side by side in rows and columns.
  • the inner bag 3 is adhered fixedly to parts of the inside surfaces of the carton 2.
  • FIGs. 1A to 3 the inner bag 3 is adhered to the substantially entire inside surfaces of the inclined panel (pouring spout attached panel) 2g, the pair of the opposed side panels 2b, 2d which are adjacent to the inclined panel 2g and the side panel 2a adjacent to the lower edge of the inclined panel 2g.
  • the inner bag 3 may be adhered to the substantially entire inside surfaces of the inclined panel 2g and the side panel 2a at spots by an adhesive.
  • the inner bag 3 is adhered to the four corners of the side panel 2c of the panels which are not adjacent to but remote from the inclined panel 2g.
  • FIG. 2 shows the inner-bag adhering regions 9.
  • FIG. 3 shows a carton blank 2' for the carton.
  • the cross-hatched region of the inner-bag adhering regions 9 is a non-releasable region 9a, and the parallel hatched regions of the inner-bag adhering regions 9 are releasable regions 9b.
  • the inner bag 3 is thus adhered to the substantially entire inside surfaces of the inclined panel 2g, a pair of the side panels 2b, 2d and the side panel 2a below the inclined panel 2g, and partially to the inside surface of the side panel 2c, whereby the inner bag 3 can be firmly fixed in the carton 2.
  • the inner bag 3 is adhered to the inside surfaces of the carton 2 by a releasable adhesive. As a result, as the content is discharged and decreased, the inner bag 3 is shrunk and easily released from the carton 2.
  • the inner bag 3 is spot-adhered to the inside surface of the side panel 2c at inner-bag adhered regions 9 provided on the four corners thereof.
  • the inner bag 3 is gradually deformed to move toward the pouring spout 5.
  • the inner bag 3 is released first from the side panel 2c, which is remote from the pouring spout 5, and the spot-adhesion of the inner bag 3 to the inside surface of the side panel 2c facilitates easy release of the inner bag 3 off the side panel 2c.
  • the inner-bag adhering regions 9 on the side panel 2c may be square as shown in FIG. 2 or rectangular.
  • a cardboard is punched in a prescribed shape as shown in FIG. 3 to prepare a carton blank 2' having panels 2a'-2h' to be set up into the carton.
  • the inner-bag adhering regions 9 are formed on the inside surface of the panels 2a', 2b', 2c', 2d', 2g' (which are to be the side panels 2a, 2b, 2c, 2d and the inclined panel 2g).
  • a sheet film is folded into a tubular shape and back-sealed at end portions to form a back sealed portion 16.
  • the folded film is cut into tubular films 3' of a required length (whose top and bottom ends will be sealed in a later step into the inner bags).
  • an adhesive e.g., an emulsion-type adhesive, as of vinyl acetate group, acryl copolymer group, vinyl acetate-acryl copolymer group, modified ester acrylate copolymer group, etc.
  • an adhesive e.g., an emulsion-type adhesive, as of vinyl acetate group, acryl copolymer group, vinyl acetate-acryl copolymer group, modified ester acrylate copolymer group, etc.
  • the adhesive is applied to the inner-bag adhering regions 9 formed partially on the side panel 2c' and a glue margin 2h' of the carton blank 2'.
  • a glue margin 2i' of the carton blank 2' is folded inside when the carton blank 2' is set up, and a hot-melt adhesive, as of ethylene-vinyl acetate copolymer group, polyvinyl acetate group, polyamide group, polyethylene group, styrene-butadiene copolymer group, styrene-isobutylene copolymer group, polyisobutylene group, polyester group, etc., is also applied to the glue margin 2i'.
  • the emulsion-type adhesive is also applied to the back surface of the glue margin 2h'.
  • the tubular film 3' is adhered to the panels 2a', 2d', 2g' of the carton blank 2' by means of an adhesive.
  • the tubular film 3' is so arranged that the back-sealed portion 16 is in abutment on the side panel 2c and is opposed to the pouring spout 5 when the carton blank 2' is set up.
  • the side panels 2b', 2c' are folded on the tubular film 3' and barrel-sealed.
  • the panels 2b', 2c' and the glue margin are adhered to the tubular film 3', and the panels 2b' are adhered.
  • flat bag-in-carton before set up is formed.
  • the flat bag-in-carton 1 is fed to the setting-up step portion and the loading step portion, and is set up there into a rectangular parallelepiped and completed. Then, a pouring spout attached portion 15 (FIG. 3) of the carton blank 27 is punched, and the pouring spout 5 is attached. Then, the upper end of the tubular film 3' is seal-closed.
  • FIGs. 5A to 5D In FIGs. 5A to 5D the carton is shown simplified for easy understanding. That is, as shown in FIG. 5A, the end of the tubular film 3' opened in a rectangular parallelepiped is closed as shown in FIG. 5B, and the end is sealed horizontally to form a first seal 10. Then, the first seal 10 is pressed flat as shown in FIG. 5C to form triangular flaps 11 on both sides. The bottom sides of the triangular flaps 11 are sealed to form second seals 12, and the triangular flaps 11 are folded inward as shown in FIG. 5D, whereby the tubular film 3' is set up with the end of the tubular film 3' are sealed.
  • the inner bag 3 is free from its content entering the triangular flaps 11 and trapped there with a result that a large amount of the content resides.
  • the second seals 12 have reinforcing effect, and also functions to retain the inner bag 3 substantially rectangular parallelepiped. It is possible to deform entirely the inner bag 3 in good shape when a content is drawn out.
  • the bag-in-carton In using the bag-in-carton filled with a content 4, as shown in FIGs. 1A and 1B, the bag-in-carton is set on a machine, such as a printing machine or others, with the pouring spout directed downward, and the pouring spout is connected to a connector (not shown) of drawing means belonging to the machine.
  • the content 4 is drawn and discharged through the pouring spout 5.
  • the inner bag 3 starts being released from the inner-bag adhering regions 9 on the side panel 2c, which are spot-adhesions, and then from the pair of opposed side panels 2b, 2d.
  • the released parts of the inner bag 2 is deformed as shown by the two-dot lines 21a, 21b in FIG. 1B and is displaced to the pouring spout 5, whereby the content 4 can be discharged in a stably constant amount without letting air into the inner bag 3.
  • the released part of the inner bag 3 is withdrawn into the unreleasable part thereof, which is fixed to the inside surfaces of the carton 2 and are substantially a rest half of the inner bag 3, and almost all the content is discharged.
  • Adhesive strengths of the releasable part 9b and the unreleasable part 9a are substantially as follows.
  • An adhesive strength (a force (gf) 15 mm-width samples required to be released when subjected to a tensile test at the room temperature) is a strength of the releasable part 9b at the start of the release: about 470 gf an adhesive strength of the releasable part 9b: about 210 gf .
  • the unreleasable part 9a has a higher adhesive strength than that of the releasable part 9b.
  • the inner bag 3 when the content 4 is drawn out through the pouring spout 5, the inner bag 3 starts being released first from the inner-bag adhering regions 9, to which the inner bag 3 is spot adhered, and then from the inside surfaces of the one pair of the side panels 2b, 2d, and is gradually deformed and displaced to the pouring spout 5. Then, the released part of the inner bag 3 is withdrawn into the unreleasable part thereof, whereby substantially all the content 4 can be drawn out through the pouring spout 5.
  • the inner bag 3 is gradually released from the inside surfaces of the carton 2 as the content 4 is decreased, whereby the inner bag 3 is kept from being excessively released to adversely contact tightly the unreleasable part thereof, confining the content 4.
  • the pouring spout 5 is located substantially at the center of the inclined panel 2g.
  • the back sealed portion 16 on the inner bag 3 is located at a position where the portion 16 abuts on the side panel 2c, and is opposed to the pouring spout 5, i.e., is located substantially at the center of the side panel 2c.
  • the inner bag 3 can be deformed horizontally symmetrically with respect to the pouring spout 5 as the center, whereby the content 4 of the inner bag 3 can be smoothly sent out to the pouring spout without unsymmetrical deformation.
  • FIG. 6 is substantially the same as the embodiment shown in FIGs. 1A to 5D except that the inner-bag adhering regions have different shapes from those of the embodiment shown in FIGs. 1A to 5D.
  • inner-bag adhering regions 9 As shown in FIG. 6, on the panels 2b', 2d' (which are to be a pair of side panels 2b, 2d) of a carton blank 2', inner-bag adhering regions 9 have concavities 23a and convexities 23b on the boundaries, and the boundaries of the inner-bag adhering regions 9 on the panels 2b', 2d' are concave and convex.
  • the convexities and concavities 23a, 23b of the inner-bag adhering regions 9 on the panels 2b', 2d' are formed in parts which are remotest from a pouring spout 5.
  • the inner bag 3 starts being released from the parts of the pair of side panels 2b, 2d which are remotest from the pouring spout 6, and the concavities and convexities 23a, 23b formed in the remotest parts of the inner-bag adhering regions 9 from the pouring spout 5 enables the inner bag 3 to smoothly start the release.
  • the pouring spout 5 has the cylindrical portion 5a extended in the inner bag 3, but the pouring spout 5 is not limited to this structure.
  • the pouring spout 5 may be a usual one without the cylindrical portion 5a. It is possible that a suitable passage member (e.g., a rod-shaped member or others of H-shaped section) which can ensure a passage for a content to pass through when the releasable part of the inner bag 3 is withdrawn into the unreleasable part thereof is provided in the bottom of the inner bag 3.
  • a suitable passage member e.g., a rod-shaped member or others of H-shaped section
  • the bag-in-carton 1 In taking out the content 4, the case that the bag-in-carton 1 is set on a machine with the pouring spout 5 faced downward has been explained, but the state is not essential. Depending on machines, the bag-in-carton 1 may be set suitably with the pouring spout 5 faced upward or sidewise. By setting the bag-in-carton 1 on a machine with the pouring spout 5 faced upward, run of the content from the pouring spout 5 can be prevented.
  • the inner bag 3 can be firmly fixed inside the carton 2 before the content 4 is drawn out, and as the content 4 is drawn out, the inner bag 3 can be released from the inside surfaces of the carton to be deformed to the pouring spout 5.
  • the releasable part of the inner bag 3 is withdrawn into the unreleasable part thereof, whereby substantially all the content 4 can be drawn out through the pouring spout 5 without failure.
  • the inner bag 3 is gradually released from the inside surfaces of the carton 2, whereby the releasable part of the inner bag 3 is brought into tight contact with the unreleasable part thereof, confining the content.
  • FIGs. 7A to 10D show the second embodiment.
  • the bag-in-carton according to the second embodiment is substantially the same as the bag-in-carton according to the first embodiment shown in FIGS. 1A to 3, and the same members are represented by the same reference numerals to omit their detailed description.
  • FIG. 3 a cardboard is punched into a required shape to prepare a carton blank 2' to be set up into a carton 2.
  • Inner-bag adhering regions 9 are provided on the inside surfaces of panels 2a', 2b', 2c', 2d', 2g' of the carton blank 2' (which are to be side panels 2a, 2b, 2c, 2d and the inclined panel 2g of the carton 2). While the carton blank 2' is being formed, as shown in FIG.
  • a sheet film is folded into a tubular shape and back-sealed at end portions to form a back-sealed portion 16.
  • the folded film is cut into a tubular film 3' of a required length (whose top and bottom ends will be sealed in a later step into the inner bag).
  • an adhesive e.g., an emulsion-type adhesive, as of vinyl acetate group, acryl copolymer group, vinyl acetate-acryl copolymer group, modified ester acrylate copolymer group, etc.
  • an adhesive e.g., an emulsion-type adhesive, as of vinyl acetate group, acryl copolymer group, vinyl acetate-acryl copolymer group, modified ester acrylate copolymer group, etc.
  • the adhesive is applied to the inner-bag adhering regions 9 formed partially on the side panel 2c' and a glue margin 2h' of the carton blank 2'.
  • a glue margin 2i' of the carton blank 2' is folded inside when the carton blank 2' is set up, and a hot-melt adhesive, as of ethylene-vinyl acetate copolymer group, polyvinyl acetate group, polyamide group, polyethylene group, styrene-butadiene copolymer group, styrene-isobutylene copolymer group, polyisobutylene group, polyester group, etc., is also applied to the glue margin 2h'.
  • the emulsion-type adhesive is also applied to the back surface of the glue margin 2h'.
  • the tubular film 3' is adhered to the panels 2a', 2d', 2g' of the carton blank 2' by means of an adhesive.
  • the tubular film 3' is so arranged that the back-sealed portion 16 is in abutment on the side panel 2c and is opposed to the pouring spout 5 when the carton blank 2' is set up.
  • the side panels 2b', 2c' are folded on the tubular film 3' and body-sealed.
  • the panels 2b', 2c' and the glue margin are adhered to the tubular film 3', and the panels 2b' are adhered.
  • flat bag-in-carton before set up is formed.
  • the flat bag-in-carton 1 is sent to the setting up and charging step portion to be set up and charged with a content.
  • the bag-in-carton setting up step will be explained with reference to FIGs. 7A to 10D.
  • the bag-in-carton 1 is set up into a rectangular parallelepiped one, supported by a support 27. At this time, openings are formed on both sides of the bag-in-carton 1 (both the upper and the lower sides), and openings are formed in both sides of the inner bag 3.
  • the carton 2 has a plurality of side panels 24 on one side opening and a plurality of side panels 25 on the other side opening.
  • a pair of arms 28 is lowered through the upper opening (one side opening) of the carton 2. Then, the pair of arms 28 is advanced into the inner bag 3 to expand the inner bag 3. Next, the other side panels 25 are expanded by arms not shown (FIG. 7C).
  • a female die 29 is lowered through the one side opening of the carton 2 and is advanced into the inner bag 3. Then, a male die 30 is brought near the female die 29, and a pouring spout attached portion 15 (see FIG. 3) is punched between the female die 29 and the male die 30 in an inclined panel 2g of the carton 2.
  • photoelectric tube 31 is brought near the punched pouring spout portion 15 to detect whether or not the pouring spout portion 15 has been punched.
  • a pouring spout holding unit 32 holding a pouring spout 5 is lowered into the inner bag 3 through the one side opening and is further moved to the pouring spout attached portion 15 to mount the pouring spout 5.
  • FIG. 8C it is detected by the photoelectric tube 33 whether or not the pouring spout 5 has been attached.
  • a supersonic wave oscillator 34 is brought near to the pouring spout 5.
  • a supersonic wave receiver 35 is lowered into the inner bag 3 through the one side opening of the carton 2.
  • supersonic waves are outputted by the supersonic wave oscillator 34 to supersonic wave-seal the pouring spout 5 to the inside surface of the inner bag 3 to be secured o the carton 2.
  • a pair of arms 41 is lowered through one side opening of the carton 2 and is advanced into the inner bag 3 to expand the inner bag 3.
  • a pawl unit 42 is brought near the carton 2 to expand the respective panels 24 on one side of the carton 2.
  • FIG. 9B a pair of seal arms 44 is lowered through one side opening of the carton 2 and is advanced into the inner bag 3 to expand one side opening thereof.
  • a pair of press levers 46 and a pair of seal bars 47 as shown in FIG. 9E are brought near one end opening of the inner bag 3, and one end opening of the inner bag 3 expanded by the pair of seal arms 44 is pressed first by the pair of press bars 46.
  • the pair of seal bars 47 seal one end opening of the inner bag 3.
  • a first sealed portion 10 is formed in one end opening of the inner bag 3.
  • FIG. 9E shows the inner bag as viewed in the direction of the arrow E in FIG. 9B.
  • the first sealed portion 10 formed in one end opening of the inner bag 3 is cooled by a cooling bar (not shown). Then, as shown in FIG. 9D, a holding plate 48 having a pair of side plates is disposed on the upper surface of the first sealed portion 10.
  • a pair of seal bars 51 are brought near the triangular flaps 11, and then bottoms of the triangular flaps 11 are sealed by the seal bars 51 to form second sealed portions 12 which are perpendicular to the first sealed portions 10.
  • one side seal-closed portion 3a of the inner bag 3 is formed at one end of the inner bag 3.
  • the pair of triangular flaps 11 and the respective panels 24 on one side of the inner bag 3 are sequentially folded, and the respective panels 24 are adhered and the shape thereof is formed between the presser plate 54 disposed above the carton 2 and a forming carrier 53 advanced into the inner bag 3 through the lower opening (the other end opening).
  • the one end of the carton 2 is adhered and the shape thereof is formed between a presser plate 56 disposed above the carton 26 and a forcing carrier 55 advanced into the carton 2 through the other end opening.
  • the one end of the carton 2 is thus tight closed to form one side closed portion.
  • the one side closed portion of the carton 2 has a top panel 2f, and an inclined panel 2g which is inclined to the top panel 2f and having the pouring spout 5 attached to.
  • a presser plate 58 is disposed above the one side closed portion of the carton 2.
  • a forming jig 57 having a top panel presser surface 57f corresponding to the top panel 2f, and an inclined panel presser surface 57f corresponding to the inclined panel 2g is advanced into the inner bag 3 sequentially through the other end opening of the carton 2 and then through the other end opening of the inner bag 3.
  • the forming jig 57 presses the one side seal-closed end 3a of the inner bag 3 closed by the first and the second sealed portions 10, 12 against the one side closed portion of the carton 2.
  • a pressing force of the forming jig 57 at this time is born by the presser plate 58.
  • the one side seal-closed portion 3a of the inner bag 3 can formed in a uniform, constantly stable shape in accordance with a shape of the one side closed portion (corresponding to the top panel 2f and the inclined panel 2g).
  • the inner bag 3 Unless the inner 3 bag is accommodated in a constantly stable shape, after a content of the inner bag 3 is discharged, the inner bag 3 has much residue of the content. As a result, the inner bag 3 adversely has various volumes.
  • the one side seal-closed portion 3a of the inner bag 3 is formed by the forming jig 57 in accordance with a shape of the one side closed portion 2f, 2g of the carton 2, whereby the one side seal-closed portion 3a of the inner bag 3 can be formed with good precision, and accordingly the inner bag 3 can have a constant volume.
  • the inner bag 3 is accommodated in a regular, constantly stable shape, whereby the inner bag can have less residual content. Accordingly a certain amount of content can be held in the inner bag with good precision.
  • the pouring spout 5 is attached to the inclined panel 2g of the carton 2, and the part of the one side seal-closed portion 3a of the inner bag 3 corresponding to the inclined panel 2g of the carton 2 can be formed in a uniform, constantly stable shape in accordance with a shape of the inclined panel 2g by the inclined presser plate 57g of the forming jig 57.
  • the other end opening of the inner bag 3 is sealed in the same way, and the other side seal-closed portion (having the same structure as the one side seal-closed portion 3a) is formed, and then the other end of the carton 2 is tight-closed to form the other side closed portion 2e.
  • the bag-in-carton 1 comprising the carton 2 accommodating the inner bag therein is thus set up.
  • the bag-in-carton 1 is charged with a content, such as ink, and has a state shown in FIG. 1A.
  • the bag-in-carton In using the bag-in-carton filled with a content 4, as shown in FIGs. 1A and B, the bag-in-carton is set on a machine, such as a printing machine or others, with the pouring spout directed downward, and the pouring spout is connected to a connector (not shown) of drawing means belonging to the machine.
  • the content 4 is drawn and discharged through the pouring spout 5.
  • the inner bag 3 starts being released from the inner-bag adhering regions 9 on the side panel 2c, which are spot-adhesions, and then from the pair of opposed side panels 2b, 2d.
  • the released parts of the inner bag 2 is deformed as shown by the two-dot lines 21a, 21b in FIG.
  • Adhesive strengths of the releasable part 9b and the unreleasable part 9a are substantially as follows.
  • An adhesive strength (a force (gf) 15 mm-width samples required to be released when subjected to a tensile test at the room temperature) is a strength of the releasable part 9b at the start of the release: about 470 gf an adhesive strength of the releasable part 9b about 210 gf .
  • the unreleasable part 9a has a higher adhesive strength than that of the releasable part 9b.
  • the one side seal-closed portion 3a of the inner bag 3 is formed by means of the forming jig 57 having the top panel presser surface 57f and the inclined panel presser surface 57g in accordance with a shape of the one side closed portion defined by the inclined panel 2g and the top panel 2f, whereby the one side seal-closed portion 3a of the inner bag 3 can be formed with high precision, and accordingly the inner bag 3 can have a constant volume.
  • the second sealed portion 12 provided on the proximal ends of the triangular flaps 11, which are normal thereto, the content is prevented from being confined in the triangular flaps 11, without a result that more of the content resides.
  • the second sealed-portion 12 has a function of reinforcement, whereby the inner bag 3 can be retained substantially rectangular parallelepiped. When a content is drawn out, the inner bag can be generally deformed in good shape.
  • the pouring spout 5 has the cylindrical portion 5a extended in the inner bag 3, but the pouring spout 5 is not limited to this structure.
  • the pouring spout 5 may be a usual one without the cylindrical portion 5a. It is possible that a suitable passage member (e.g., a rod-shaped member or others of H-shaped section) which can ensure a passage for a content to pass through when the releasable part of the inner bag 3 is withdrawn into the unreleasable part thereof is provided in the bottom of the inner bag 3.
  • a suitable passage member e.g., a rod-shaped member or others of H-shaped section
  • the bag-in-carton 1 In taking out the content 4, the case that the bag-in-carton 1 is set on a machine with the pouring spout 5 faced downward has been explained, but the state is not essential. Depending on machines, the bag-in-carton 1 may be set suitably with the pouring spout 5 faced upward or sidewise. By setting the bag-in-carton 1 on a machine with the pouring spout 5 faced upward, run of the content from the pouring spout 5 can be prevented.
  • the inner bag 3 can be accommodated in a constantly stable shape, whereby less of the content resides after discharged.
  • the one side seal-closed portion 3a of the inner bag 3 can be formed by the forming jig 57 in accordance with the one side closed portion defined by the top panel 2f and the inclined panel 2g of the carton 2, whereby the inner bag 3 can have a substantially constant volume with high precision.
  • the inner bag 3 can be accommodated constantly stable. When the content 4 is drawn out, the inner bag 3 can be generally deformed in good shape, and less of the content resides.
  • FIGs. 11A to 13 show the bag-in-carton according to the third embodiment of the present invention.
  • FIG. 11 shows the bag-in-carton in a state where the bag-in-carton is filled with a content
  • FIG. 11B shows the bag-in-carton in a state where the content is drawn out.
  • FIG. 12 is a diagrammatic perspective view of the bag-in-carton.
  • the bag-in-carton 1 comprises a substantially rectangular parallelepiped box-shaped carton 2 which provides an outer container, and a flexible inner bag 3 accommodated in the outer container.
  • the inner bag 3 holds a liquid content 4, such as ink or others.
  • the carton 2 has an inclined panel between two adjacent panels of the rectangular parallelepiped, and has four flat side panels 2a, 2b, 2c, 2d, a top and a bottom panels 2e, 2f, and the inclined panels 2g formed between the side panels 2f, 2a.
  • a pouring spout 5 is attached to the inclined panel 2g of the carton 2 in communication with the inner bag 3, and the pouring spout 5 is closed with a cap 6.
  • the pouring spout 5 has a tubular portion 5a which is extended into the inner bag through the inclined panel 2g and the inner bag 3, and has grooved passages 5b for passing the liquid formed in the end part of the tubular portion 5a on the side of the inner bag 3. Because of the passages 5b, even when, for example, the end of the tubular portion 5a in the inner bag 3 is blocked by the inner bag 3, the content 4 can be drawn out into the pouring spout 5 through the passages 5b.
  • a projection height of the pouring spout 5 beyond the carton 2 is so set that the cap 6 put on the pouring spout 5 is within a region defined by an extension of the side panel 2a and an extension of the top panel 2f.
  • This arrangement permits a number of the bag-in- cartons to be laid one on another and side by side in rows and columns.
  • the inner bag 3 is adhered fixedly to parts of the inside surfaces of the carton 2.
  • the inner bag 3 is adhered to the substantially entire inside surfaces of the inclined panel (pouring spout attached panel) 2g, the pair of the opposed side panels 2b, 2d which are adjacent to the inclined panel 2g and the side panel 2a adjacent to the lower edge of the inclined panel 2g.
  • the inner bag 3 may be adhered to the substantially entire inside surfaces of the inclined panel 2g and the side panel 2a at spots by an adhesive.
  • the inner bag 3 is also adhered to the regions of one pair of the side panels 2b, 2d opposed to each other and adjacent to the inclined panel 2g, which (regions) exclude strips 18.
  • the strips 18 on the pair of the side panels 2b, 2d are regions formed substantially at the middle of a straight line 21 (see FIGs. 11A and 11B) interconnecting the pouring spout 5 and the remotest end part 20 of the carton 2, which is remotest from the pouring spout 5 and are formed substantially normal to the straight line 21.
  • the strips 18 thus formed on the pair of the side panels 2b, 2d permit the inner bag 3 to start being released at the side of the remotest end part 20 on the pair of the side panels 2b, 2d as will be described later, when the inner bag 3 is released from the inside surfaces of the carton 2 and finish the release.
  • FIG. 12 shows the inner-bag adhering regions 9.
  • FIG. 13 shows a carton blank 2' for forming the carton.
  • parts of the inner-bag adhering regions 9 on the pair of side panels 2b, 2d, which are on the upper side of the strips 18 and are nearer to the pouring spout 5 are unreleasable regions 9a, and the rest parts are releasable regions 9b.
  • the inner-bag adhering region on the side panel 2c is a releasable region 9b.
  • the inner bag 3 is adhered to all the inside surface of the inclined panel 2g and substantially all the entire inside surface of the side panel 2a below the inclined panel 2g, to the inside surfaces of the pair of side panels 2b, 2d except the strips 18, and partially to the inside surface of the side panel 2c, whereby the inner bag 3 can be firmly fixed inside the carton 2.
  • the inner bag 3 is adhered to the carton 2 releasably by an adhesive. Accordingly as the content 4 is decreased, the inner bag 3 can be readily released from the carton 2, withdrawn into itself.
  • the inner bag 3 When the content 4 is discharged through the pouring spout 5, the inner bag 3 is gradually deformed and moved to the pouring spout 5. At this time, the inner bag 3 starts being released first from the side panel 2c.
  • the spot adhesion of the inner bag 3 to the side panel 2c allows the inner bag 3 to be readily released from the side panel 2c.
  • the inner-bag adhering region 9 of the inner bag 3 to the inside surface of the side panel 2c may be square or rectangular.
  • a cardboard is punched in a prescribed shape as shown in FIG. 13 to prepare a carton blank 2' to be set up into the carton.
  • the inner-bag adhering regions 9 are formed on the inside surface of the panels 2a', 2b', 2c', 2d', 2g' of the carton blank 2' (which are to be the side panels 2a, 2b, 2c, 2d and the inclined panel 2g).
  • a sheet film is folded into a tubular shape and back-sealed at end portions to form a back-sealed portion 16.
  • the folded film is cut into a tubular film 3' of a required length (whose top and bottom ends will be sealed in a later step into the inner bags).
  • an adhesive e.g., an emulsion-type adhesive, as of vinyl acetate group, acryl copolymer group, vinyl acetate-acryl copolymer group, modified ester acrylate copolymer group, etc.
  • an adhesive e.g., an emulsion-type adhesive, as of vinyl acetate group, acryl copolymer group, vinyl acetate-acryl copolymer group, modified ester acrylate copolymer group, etc.
  • the adhesive is applied to the inner-bag adhering regions 9 formed partially on the side panel 2c' and a glue margin of the carton blank 2'.
  • the glue margin 2h' is a part forming the side panel 2b of the carton 2 and has an inner-bag adhering region 9 including the unreleasable region 9a and the releasable region 9b formed on both sides of the strip 19.
  • the emulsion-type adhesive is also applied to the back surface of the glue margin 2h'.
  • the glue margin 2i' of the carton blank 2' is folded inside when the carton blank 2' is set up into the carton 2.
  • a hot-melt adhesive as of ethylene-vinyl acetate copolymer group, polyvinyl acetate group, polyamide group, polyethylene group, styrene-butadiene copolymer group, styrene-isobutylene copolymer group, polyisobutylene group, polyester group, etc., is also applied to the glue margin 2i'.
  • the tubular film 3' is adhered to the panels 2a', 2d', 2g' of the carton blank 2' by means of an adhesive.
  • the tubular film 3' is so arranged that the back-sealed portion 16 is in abutment on the side panel 2c and is to be opposed to the pouring spout 5 when the carton blank 2' is set up.
  • the side panels 2b', 2c' are folded on the tubular film 3' and body-sealed.
  • the panels 2b', 2c' and the glue margin 2h' are adhered to the tubular film 3', and the panels 2b' are adhered.
  • flat bag-in-carton before set up is formed.
  • the flat bag-in-carton 1 is fed to the setting-up step portion and the loading step portion, and is set up there into a rectangular parallelepiped and completed. Then, a pouring spout attached portion 15 (FIG. 13) of the carton blank 2' is punched, and the pouring spout 5 is attached. Then, the upper end of the tubular film 3' is seal-closed.
  • the bag-in-carton is set on a machine, such as a printing machine or others, with the pouring spout directed downward, and the pouring spout is connected to a connector (not shown) of drawing means belonging to the machine.
  • the content 4 is drawn and discharged through the pouring spout 5.
  • the inner bag 3 starts being released from the inner-bag adhering regions 9 on the side panel 2c, which are spot-adhesions, and then from the pair of opposed side panels 2b, 2d.
  • the releasable part of the inner bag 2 is deformed as indicated by the two-dot lines 21a, 21b in FIG. 11B and is moved along the straight line 21 interconnecting the pouring spout 5 and the remotest end part 20, whereby the content 4 can be discharged in a constant discharge amount without letting air in the inner bag 3.
  • the released part of the inner bag 3 is withdrawn into the rest half unreleasable part of the inner bag 3, and substantially all the content is discharged.
  • the inner bag 3 starts being released on the side of the remotest end part of the carton 2, and the end of the release of the inner bag 3 can be exactly determined by the strips 18 formed substantially crossing the straight line 21 at the substantial middle thereof, whereby the inner gab can be uniformly deformed. Accordingly the content of the inner bag 3 can be supplied stably in a constant amount.
  • Adhesive strengths of the releasable part 9b and the unreleasable part 9a are substantially as follows.
  • An adhesive strength (a force (gf) 15 mm-width samples required to be released when subjected to a tensile test at the room temperature) is a strength of the releasable part 9b at the start of the release: about 470 gf an adhesive strength of the releasable part 9b: about 210 gf .
  • the unreleasable part 9a has a higher adhesive strength than that of the releasable part 9b.
  • the inner bag 3 when the content 4 is drawn out through the pouring spout 5, the inner bag 3 starts being released first from the inner-bag adhering regions 9, to which the inner bag 3 is spot adhered, and then from the inside surfaces of the one pair of the side panels 2b, 2d, and is gradually deformed and displaced to the pouring spout 5. Then, the released part of the inner bag 3 is withdrawn into the unreleasable part thereof, whereby substantially all the content 4 can be drawn out through the pouring spout 5.
  • the release of the inner bag 3 can be stopped at the strips 18, whereby the inner bag 3 can be uniformly deformed, and accordingly the content 4 of the inner bag can be fed in a stably constant amount.
  • the back sealed portion 16 formed on the inner bag 3 is in abutment on the side panel 2c and is opposed to the pouring spout 5. Accordingly as the content 4 is drawn out, the inner bag 3 is deformed and moved to the pouring spout 5, whereby the content 4 of the inner bag 3 is discharged to the pouring spout 4 without failure.
  • the inner bag 3 can be deformed horizontally symmetrically with respect to the pouring spout 5 as the center, whereby the content 4 of the inner bag 3 can be smoothly sent out to the pouring spout without unsymmetrical deformation.
  • the pouring spout 5 has the cylindrical portion 5a extended in the inner bag 3, but the pouring spout 5 is not limited to this structure.
  • the pouring spout 5 may be a usual one without the cylindrical portion 5a. It is possible that a suitable passage member (e.g., a rod-shaped member or others of H-shaped section) which can ensure a passage for a content to pass through when the releasable part of the inner bag 3 is withdrawn into the unreleasable part thereof is provided in the bottom of the inner bag 3.
  • a suitable passage member e.g., a rod-shaped member or others of H-shaped section
  • the bag-in-carton 1 In taking out the content 4, the case that the bag-in-carton 1 is set on a machine with the pouring spout 5 faced downward has been explained, but the state is not essential. Depending on machines, the bag-in-carton 1 may be set suitably with the pouring spout 5 faced upward or sidewise. By setting the bag-in-carton 1 on a machine with the pouring spout 5 faced upward, run of the content from the pouring spout 5 can be prevented.
  • the inner bag 3 can be firmly fixed inside the carton 2 before the content 4 is drawn out, and as the content 4 is drawn out, the inner bag 3 can be released from the inside surfaces of the carton to be deformed to the pouring spout 5.
  • the releasable part of the inner bag 3 is withdrawn into the unreleasable part thereof, whereby substantially all the content 4 can be drawn out through the pouring spout 5 without failure.
  • the release of the inner bag 3 starts on the side of the remotest end part 20 and stops at the strips 18, whereby the end position of the release of the inner bag 3 can be exactly determined, and accordingly the inner bag 3 can be uniformly deformed.
  • the content 4 of the inner bag 3 can be supplied in a stably constant amount.
  • FIGs. 14 to 19C are views of the fourth embodiment of the present invention.
  • the bag-in-carton 1 comprises a substantially parllelepiped box-shaped carton 2 which provides an outer container, and a flexible inner bag 3 housed inside the carton 2.
  • a content 4, such as ink, is held in the inner bag 3.
  • the carton 2 includes an inclined panel between two panels of the rectangular parallelepiped one, that is, the carton 2 comprises four flat side panels 2a, 2b, 2c, 2d, a top and a bottom panels 2f, 2e, and the inclined panel 2g formed between the side panel 2a and the top panel 2f.
  • a pouring spout 5 is attached to the inclined panel 2g of the carton 2 in communication with the inner bag 3 and is closed by a cap 6.
  • the pouring spout 5 has a tubular portion 5a extended in the inner bag 3 through the inclined panel 2g and the inner bag 3 (see FIG. 1) and has grooved passages 5b for passing the liquid formed in the end part of the tubular portion 5a on the side of the inner bag 3. Because of the passages 5b, even when, for example, the end of the tubular portion 5a in the inner bag 3 is blocked by the inner bag 3, the content 4 can be drawn out into the pouring spout 5 through the passages 5b.
  • a projection height of the pouring spout 5 beyond the carton 2 is so set that the cap 6 put on the pouring spout 5 is within a region defined by an extension of the side panel 2a and an extension of the top panel 2f.
  • This arrangement permits a number of the bag-in-cartons to be laid one on another and side by side in rows and columns.
  • the inner bag 3 is adhered fixedly to parts of the inside surfaces of the carton 2.
  • the inner bag 3 is adhered to substantially all the inside surfaces of the inclined panel (pouring spout attaching panel) 2g and the side panel 2a adjacent to the lower side of the inclined panel 2g. It is possible that an adhesive is spotted on the inside surfaces of the inclined panel 2g and the side panel 2a to spot-adhere the inner bag 3 to substantially all the inside surfaces of the inclined panel 2g and the side panel 2a.
  • the inner bag 3 is adhered to the inside surfaces of one pair of opposed side panels 2b, 2d adjacent to the inclined panel 2g except a plurality of regions in the shape of recesses 19.
  • the recesses 19 on the pair of side panels 2b, 2d are extended substantially parallel with a straight line 21 (see FIGs. 11A and 11B)interconnecting the pouring spout 5 and a remote end part 20 of the carton 2 which is remotest from the pouring spout 5.
  • the plural recesses 19 are located on parts of the pair of side panels 2b, 2d which are on the side of the remote end part of the carton 2, and the openings 19 are directed to the remote end part 20.
  • the inner bag 3 is adhered to substantially all parts of the pair of side panels 2b, 2d which are on the side of the pouring spout 5.
  • the recesses 19 having the openings 19a directed to the remote end part 20 are thus provided in the parts of the pair of side panels 2b, 2d on the side of the remote end part 20, whereby the inner bag can be readily released from the pair of side panels 2b, 2d first on the side of the remote end part 20 (see FIGs. 11A and 11B) when the inner bag is released from the inside surfaces of the carton as will be described later. That is, the inner bag 3 can more readily released in comparison with the case where the inner-bag adhering regions 9 are formed on the entire inside surfaces of the pair of side panels 2b, 2d.
  • FIG. 14 shows the inner-bag adhering regions 9 of the inner bag 3.
  • FIG. 15 shows a carton blank 2' for forming the carton 2.
  • the cross-hatched part of the inner-bag adhering regions 9 are unreleasable regions 9a, and the line-hatched regions are releasable region 9b.
  • the inner bag 3 is thus adhered to the substantially entire inside surfaces of the inclined panel 2g and the side panel 2a adjacent to the lower side of the inclined panel 2g, to the inside surfaces of the pair of side panels 2b, 2d except the recesses 19, and partially to the inside surface of the side panel 2c, whereby the inner bag 3 can be firmly fixed in the carton 2.
  • the inner bag 3 is adhered to the carton by means of a releasable adhesive. Accordingly, as the content is discharged, the inner bag 3 is deformed to readily release the inner bag from the carton 2.
  • the inner bag 3 is spot-adhered to the side panel 2c at the releasable regions 9b.
  • the inner bag 3 is gradually deformed and moved to the pouring spout 5.
  • the inner bag 3 starts being released first from the side panel 2c, which is remote from the pouring spout 5.
  • the spot-adhesion of the inner bag 3 to the side panel 2c facilitates the release of the inner bag 3 from the side panel 2c.
  • the inner-bag adhering regions 9 on the side panel 2c may be square as shown in FIG. 15 or may be rectangular.
  • a cardboard is punched in a prescribed shape as shown in FIG. 15 to prepare a carton blank 2' to be set up into the carton.
  • the inner-bag adhering regions 9 are formed on the inside surface of the panels of the carton blank 2' 2a', 2b', 2c', 2d', 2g' (which are to be the side panels 2a, 2b, 2c, 2d and the inclined panel 2g).
  • a sheet film is folded into a tubular shape and back-sealed at end portions to form a back-sealed portion 16.
  • the folded film is cut into tubular films 3' of a required length (whose top and bottom ends will be sealed in a later step into the inner bags).
  • an adhesive e.g., an emulsion-type adhesive, as of vinyl acetate group, acryl copolymer group, vinyl acetate-acryl copolymer group, modified ester acrylate copolymer group, etc.
  • an adhesive e.g., an emulsion-type adhesive, as of vinyl acetate group, acryl copolymer group, vinyl acetate-acryl copolymer group, modified ester acrylate copolymer group, etc.
  • the adhesive is applied to the inner-bag adhering regions 9 formed partially on the side panel 2c' and a glue margin 2h' of the carton blank 2'.
  • the glue margin 2h' is a part forming the side panel 2b of the carton 2, and the inner-bag adhering regions 9 on the glue margin 2h' includes an unrelesable region 9a and a releasable region 9b.
  • the emulsion-type adhesive is also applied to the back side of the glue margin 2h'.
  • a glue margin 2i' of the carton blank 2' is folded inside when the carton blank 2' is set up, and a hot-melt adhesive, as of ethylene-vinyl acetate copolymer group, polyvinyl acetate group, polyamide roup, polyethylene group, styrene-butadiene copolymer group, styrene-isobutylene copolymer group, polyisobutylene group, polyester group, etc., is also applied to the glue margin 2i'.
  • a hot-melt adhesive as of ethylene-vinyl acetate copolymer group, polyvinyl acetate group, polyamide roup, polyethylene group, styrene-butadiene copolymer group, styrene-isobutylene copolymer group, polyisobutylene group, polyester group, etc.
  • the tubular film 3' is adhered to the panels 2a', 2d', 2g' of the carton blank 2' by means of an adhesive.
  • the tubular film 3' is so arranged that the back-sealed portion 16 is in abutment on the side panel 2c and is opposed to the pouring spout 5 when the carton blank 2' is set up.
  • the side panels 2b', 2c' are folded on the tubular film 3' and barrel-sealed.
  • the panels 2b', 2c' and the glue margin are adhered to the tubular film 3', and the panels 2b' are adhered.
  • a flat bag-in-carton before being set up is formed.
  • the flat bag-in-carton 1 is fed to the setting-up step portion and the loading step portion, and is set up there into a rectangular parallelepiped and completed one. Then, a pouring spout attached portion 15 (FIG. 15) of the carton blank 27 is punched, and the pouring spout 5 is attached. Then, the upper end of the tubular film 3' is seal-closed.
  • the bag-in-carton is set on a machine, such as a printing machine or others, with the pouring spout directed downward, and the pouring spout is connected to a connector (not shown) of drawing means belonging to the machine.
  • the content 4 is drawn and discharged through the pouring spout 5.
  • the inner bag 3 starts being released from the inner-bag adhering regions 9 on the side panel 2c, which are spot-adhesions, and then from the pair of opposed side panels 2b, 2d.
  • the released parts of the inner bag 2 is deformed as shown by the two-dot lines 21a, 21b in FIG. 11B and is displaced to the pouring spout 5, whereby the content 4 can be discharged in a stably constant amount without letting air into the inner bag 3.
  • the released part of the inner bag 3 is withdrawn into the unreleasable part thereof, which is fixed to the inside surfaces of the carton 2 and are substantially a rest half of the inner bag 3, and almost all the content is discharged.
  • Adhesive strengths of the releasable part 9b and the unreleasable part 9a are substantially as follows.
  • An adhesive strength (a force (gf) 15 mm-width samples required to be released when subjected to a tensile test at the room temperature) is a strength of the releasable part 9b at the start of the release: about 470 gf an adhesive strength of the releasable part 9b: about 210 gf .
  • the unreleasable part 9a has a higher adhesive strength than that of the releasable part 9b.
  • the inner bag 3 when the content 4 is drawn out through the pouring spout 5, the inner bag 3 starts being released first from the inner-bag adhering regions 93, to which the inner bag 3 is spot adhered, and then from the inside surfaces of the one pair of the side panels 2b, 2d, and is gradually deformed and displaced to the pouring spout 5. Then, the released part of the inner bag 3 is withdrawn into the unreleasable part thereof, whereby substantially all the content 4 can be drawn out through the pouring spout 5.
  • the inner bag 3 can be readily released from the pair of side panels 2b, 2d first on the side of the remote part 20 when the inner bag 3 is released from the inside surfaces of the carton 2.
  • the back sealed portion 16 on the inner bag 3 abuts on the side panel 2c and is opposed to the pouring spout 5. This arrangement enables the content 4 of the inner bag 3 to be driven to the pouring spout without failure when the inner bag 3 is deformed, displaced to the pouring spout 5 as the content 4 is drawn out.
  • the inner bag 3 can be deformed horizontally symmetrically with respect to the pouring spout 5 as a center, whereby the content 4 of the inner bag 3 can be smoothly sent out to the pouring spout without unsymmetrical deformation.
  • FIG. 16 is substantially the same as the embodiment shown in FIGs. 14 and 15 except that the inner-bag adhering regions have different shapes from those of the embodiment shown in FIGs. 14 and 15.
  • a tubular film 3' (to be the inner bag 3) is adhered to the substantially entire parts of side panels 2b', 2d' (to be one pair of side panels 2b, 2d), which (parts) are on the side of a pouring spout 5 with respect to an middle part 22 which is formed on the substantially middle of a straight line 21 (FIGs. 11A and 11B) interconnecting the pouring spout 5 and a remote end part 20 of the carton 2 and is normal to the straight line 21.
  • the tubular film 3' is spot-adhered to a plurality of spots 14 on the parts of the side panels 2b', 2d' which (parts) are on the side of the remote end part 20 with respect to the middle part 22.
  • the inner-bag adhering regions provided on the substantially entire parts of the side panels 2b', 2d' on the side of the pouring spout 5 are unreleasable regions 9a.
  • the plural spotted inner-bag adhering regions 14 provided on the part of the side panels 2b', 2d' on the remote end part 20 are releasable regions 9b.
  • the inner-bag adhering regions 9 include a releasable region 9a and an unreleasable region 9b.
  • the tubular film 3' is spot-adhered to plural spots 14 on the parts of the side panels 2b', 2d' on the side of the remote end part 20 with respect to the middle part 22, whereby the inner bag can be readily released from the pair of side panels 2b, 2d first from the side of the remote end part when the inner bag 3 is released from the inside surfaces of the carton 2.
  • FIGs. 17A to 19D The embodiment shown in FIGs. 17A to 19C is substantially the same as the embodiment shown in FIGs. 14 and 15 except that the inner-bag adhering regions on the pair of side panels 2b', 2d' (to be the pair of side panels 2b, 2d opposed to each other) have different shapes from those of the embodiment shown in FIGs. 14 to 15.
  • a tubular film 3' (see FIG. 15) is adhered to the substantially entire part of the inside surface of the side panel 2b', which (part) is on the side of a middle part 22 which is formed on the substantially middle part of a straight line 21 interconnecting the pouring spout 5 and a carton 2 (FIGs. 11A and 11B) and is normal to the straight line 21.
  • the tubular film 3' is spot-adhered to a plurality of spots 14 on the part of the side panel 2b' on the side of the remote end part 30 with respect to the middle part 22.
  • the inner-bag adhering regions provided on the substantially entire part of the side panel 2b' on the side of the pouring spout 5 are an unreleasable region 9a, and the inner-bag adhering regions of the side panel 2b' on the side of the remote end part 20 in the form of the plural spots are releasable regions 9b.
  • the plural spot regions are respectively rectangular.
  • the plural spots 14 may be formed in a shape of strips each having the same width and their areas may be decreased toward the side of the remote end part 20 (FIG. 17B).
  • the decrease of areas toward the side of the remote end part 20 facilitates the release of the inner bag 3 first from the side of the remote end part 20.
  • the plural spots 14 are formed in rectangles of the same size and decrease their number toward the remote end part 20 (to lower right side) (FIG. 17C).
  • the plural spots 14 may be formed in rectangles and gradually decrease their areas toward the remote end part 20 (lower right side ) (FIG. 17D).
  • the plural spots 14 may be formed in a shape of strips, and their widths and areas may be decreased toward the side of the remote end part (lower right side).
  • the plural spots 14 may be respectively formed in a round shape.
  • the tubular film 3' is adhered to the substantially entire part of the inside surface of the side panel 2b' which (part) is on the side of the pouring spout 5 with respect to the middle part 22, and is adhered to a plurality of spots 14 of the part of the inside surface on the side of the remote end part 20.
  • the inner-bag adhering region provided on the substantially entire part of the side panel 2b' on the side of the pouring spout 5 is an unreleasable region 9a and has the edge on the side of the middle part 22 which is bent.
  • the plural spots 14 on the side of the side panel 2b' on the side of the remote end part 20 are releasable regions 9b, and each has a rectangular shape.
  • the plural spots 14 may be a rectangle of the same size or may gradually decrease their number toward the side of the remote end part 20 (lower right side) (FIG. 18B).
  • the plural spots 14 may be formed in rectangles and gradually decrease their areas toward the side of the remote end part 20 (lower right side) (FIG. 18C).
  • the plural spots 14 may be formed in a shape of strips, each having the same width and gradually decrease their areas toward the side of the remote end part 20 (lower right side).
  • the plural spots 14 may be formed respectively in a shape of strips and decrease their widths and areas toward the side of the remote end part 20 (lower right side).
  • the plural spots 14 may be formed respectively in a round shape and gradually decrease their areas toward the side of the remote end part 20.
  • the tubular film 3' is adhered to the inside surface of the panel 2b' in the inner-bag adhering regions 9.
  • the inner-bag adhering regions 9 are in a form of a plurality of spots 14.
  • the respective spots 14 are formed respectively in rectangles and gradually decrease their areas toward the side of the remote end part 20 (lower right side). Those of the inner-bag adhering regions 9 on the side of the pouring spout 5 (upper left side) are unreleasable regions, and those of the inner-bag adhering regions 9 on the side of the remote end part 20 (lower right side) are releasable regions.
  • the plural spots 14 may be formed respectively rectangles of the same size and gradually decrease their numbers toward the side of the remote end part (lower right side).
  • the plural spots 14 may be formed respectively in a form of strips and decrease their widths toward the side of the remote end part 20 (lower right side).
  • the plural spots 14 are formed in a form of strips and decrease their widths toward the side of the remote end part 20 (lower right side).
  • the pouring spout 5 unessentially has the tubular portion 5a which is extended into the inner bag 3, and may be a usual one without the tubular portion. It is possible that a suitable passage member (e.g., a rod member of H-section or others) which ensures flow passage of the content even when the releasable part of the inner bag 3 is withdrawn in the unreleasable part thereof is provided on the bottom of the inner bag 3.
  • a suitable passage member e.g., a rod member of H-section or others
  • the bag-in-carton 1 is set on a machine with the pouring spout 5 faced downward, but this state is not essential to discharge the content of the bag-in-carton 1.
  • the pouring spout 5 may be faced suitably sideways or upward. In a case that the bag-in-carton 1 is set on a machine with the pouring spout 5 faced upward, run of the content at the pouring spout can be prevented.
  • the inner bag 3 when the inner bag 2 is released from the inside surfaces of the carton 2 as the content decreases, the inner bag 3 can be readily released from the pair of side panels 2a, 2d first from the side of the remote end part 20. Accordingly the inner bag 3 can be deformed in the carton 2

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packages (AREA)
  • Cartons (AREA)
EP96902437A 1995-02-15 1996-02-14 Sacs encartonnes et procedes pour leur fabrication Expired - Lifetime EP0753467B1 (fr)

Applications Claiming Priority (16)

Application Number Priority Date Filing Date Title
JP2675095A JPH08217142A (ja) 1995-02-15 1995-02-15 バッグインカートン
JP2675095 1995-02-15
JP2682995 1995-02-15
JP2682295 1995-02-15
JP26829/95 1995-02-15
JP26822/95 1995-02-15
JP7026822A JPH08217143A (ja) 1995-02-15 1995-02-15 バッグインカートンおよびその製造方法
JP26750/95 1995-02-15
JP7026829A JPH08217144A (ja) 1995-02-15 1995-02-15 バッグインカートン
JP130775/95 1995-05-29
JP13077595 1995-05-29
JP13080295 1995-05-29
JP13077595A JPH08324637A (ja) 1995-05-29 1995-05-29 バッグインカートン
JP13080295A JP3607361B2 (ja) 1995-05-29 1995-05-29 バッグインカートン
JP130802/95 1995-05-29
PCT/JP1996/000317 WO1996025346A1 (fr) 1995-02-15 1996-02-14 Sacs encartonnes, procedes et appareil pour leur fabrication

Publications (3)

Publication Number Publication Date
EP0753467A1 true EP0753467A1 (fr) 1997-01-15
EP0753467A4 EP0753467A4 (fr) 1999-10-13
EP0753467B1 EP0753467B1 (fr) 2004-12-08

Family

ID=27520868

Family Applications (1)

Application Number Title Priority Date Filing Date
EP96902437A Expired - Lifetime EP0753467B1 (fr) 1995-02-15 1996-02-14 Sacs encartonnes et procedes pour leur fabrication

Country Status (3)

Country Link
EP (1) EP0753467B1 (fr)
CN (1) CN1079773C (fr)
DE (1) DE69633992T2 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2299325B (en) * 1995-03-27 1999-02-24 Tohoku Ricoh Company Ltd Bag-in-carton, method for forming the bag-in-carton and carton blank body
US9999282B2 (en) 2012-11-05 2018-06-19 Codefine S.A. Method for preparing pieces of fabric; pieces and bag derived from application of the method

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH705673A1 (fr) * 2011-10-28 2013-04-30 Codefine Sa Dispositif de stabilisation de valves de vidange et/ou remplissage d'un conteneur souple destiné au transport de liquides ou de matières pulvérulentes.
EP2998104B1 (fr) * 2014-09-18 2018-03-14 Tetra Laval Holdings & Finance S.A. Dispositif de scellage
EP3261953B1 (fr) * 2015-02-27 2020-02-26 LBP Manufacturing LLC Récipient à boisson
CN105857819A (zh) * 2016-05-19 2016-08-17 罗磊 五边形液体包装箱
CN110589200A (zh) * 2019-09-30 2019-12-20 樱拓（上海）生物科技有限公司 一种液体包装袋结构

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05229571A (ja) * 1992-02-25 1993-09-07 Dainippon Printing Co Ltd 内袋付き箱型容器

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
No further relevant documents disclosed *
See also references of WO9625346A1 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2299325B (en) * 1995-03-27 1999-02-24 Tohoku Ricoh Company Ltd Bag-in-carton, method for forming the bag-in-carton and carton blank body
US9999282B2 (en) 2012-11-05 2018-06-19 Codefine S.A. Method for preparing pieces of fabric; pieces and bag derived from application of the method

Also Published As

Publication number Publication date
DE69633992D1 (de) 2005-01-13
CN1150784A (zh) 1997-05-28
CN1079773C (zh) 2002-02-27
EP0753467A4 (fr) 1999-10-13
DE69633992T2 (de) 2005-10-06
EP0753467B1 (fr) 2004-12-08

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