EP0738785A1 - Procédé et installation pour le réglage de la concentration en CO de l'atmosphère d'un four pour la cémentation et carbonitruration de pièces métalliques - Google Patents
Procédé et installation pour le réglage de la concentration en CO de l'atmosphère d'un four pour la cémentation et carbonitruration de pièces métalliques Download PDFInfo
- Publication number
- EP0738785A1 EP0738785A1 EP96101732A EP96101732A EP0738785A1 EP 0738785 A1 EP0738785 A1 EP 0738785A1 EP 96101732 A EP96101732 A EP 96101732A EP 96101732 A EP96101732 A EP 96101732A EP 0738785 A1 EP0738785 A1 EP 0738785A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- content
- furnace
- furnace atmosphere
- atmosphere
- carburizing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/20—Carburising
- C23C8/22—Carburising of ferrous surfaces
Definitions
- the invention relates to a method for controlling the CO content of a furnace atmosphere for carburizing and carbonitriding metallic workpieces in a furnace, the furnace atmosphere by directly feeding a mixture of an oxidizing agent, eg. B. air, and a hydrocarbon-containing fuel and optionally ammonia (NH 3 ) is generated in the furnace.
- an oxidizing agent eg. B. air
- a hydrocarbon-containing fuel and optionally ammonia NH 3
- the invention further relates to an apparatus for performing this method.
- the required carburizing atmosphere is generated either in separate inert gas generators (endogas) or by feeding nitrogen with methanol into the furnace.
- the furnace has a relatively stable CO value, which in the first case results from the setting of the protective gas generator and the fuel used in the protective gas generator, and in the second case from the percentage of methanol fed into the furnace.
- a third variant is direct gassing with hydrocarbons and an oxidizing gas component, such as. B. air or CO 2 .
- liquid or gaseous fuels are mixed with the oxidizing agent and fed into the furnace.
- the CO content required for the carburization is generated in the furnace by direct reaction of the fuel with the oxygen of the oxidizing agent.
- natural gas-air fumigation is currently the most widespread. This is due to the high availability and low price of natural gas.
- the invention has for its object to provide a control for the CO content of the furnace atmosphere, which ensures continuous and trouble-free operation of the carburizing and carbonitriding furnaces even at low carburizing temperatures ( ⁇ 870 ° C) and also in the presence of ammonia (carbonitriding) .
- the task of continuous and trouble-free operation with a regulated CO content is achieved in that the CO content of the furnace atmosphere is determined and a CO-forming substance is added to the furnace atmosphere when a freely adjustable minimum CO content is reached.
- methanol is used as the CO-forming substance.
- the methanol fed into the furnace atmosphere becomes after the reaction CH 3rd OH ⁇ CO + 2H 2nd split (at furnace temperatures ⁇ 800 ° C), whereby the CO content in the furnace atmosphere rises again above the set minimum CO content.
- An alternative CO-forming substance is CO 2 .
- an upper value for the CO content can additionally be set, upon reaching which the addition of the CO generator is stopped again until the CO content in the course the process has dropped back to the minimum CO content.
- a CO content of around 12% has been found to be the minimum CO content in the furnace atmosphere, since falling below this value results in heavy soot formation and, moreover, the furnace atmosphere can no longer be precisely controlled.
- a bandwidth between approximately 12% and 15% CO in the furnace atmosphere has proven to be particularly suitable as a bandwidth for the minimum and the upper CO content. Since below a CO content of 15% the course of the CO decrease is very flat, an increase in the CO content by adding the CO former up to this limit of about 15% is sufficient to keep the process going for a long time drive a CO content above the minimum limit. In addition, this narrow range means that only a little CO generator has to be used to increase the CO content, which in turn can keep the costs of the process low.
- the device for carrying out the described method has a CO analyzer for determining the CO content in the furnace atmosphere and a programmable CO controller in order to control a valve and possibly a pump as a function of the CO content.
- the valve and if necessary, the pump is switched to flow or operation when the set minimum CO content is reached.
- the valve is closed again and the pump is switched off if necessary.
- the diagram in FIG. 1 shows the course of the CO content during a carbonitriding process.
- the CO content drops sharply in the course of the process.
- the curve of the CO content curve runs very flat below 15% CO.
- Below the 12% line shown as the minimum CO content limit the too low CO content in the furnace atmosphere causes the furnace to soot quickly.
- the furnace atmosphere becomes a CO-forming substance, e.g. B. added methanol, which due to the high process temperature after the reaction CH 3rd OH ⁇ CO + 2H 2nd is split.
- the control unit also has a programmable CO controller 3, to which freely adjustable values for the upper and lower CO content can be entered.
- the CO controller 3 controls a valve 4 and possibly a pump 5 as soon as a comparison of the CO content determined by the CO analyzer 1 with the minimum CO content entered in the CO controller 3 has shown that this minimum CO content has been reached.
- the CO generator is split as described above, so that the CO Content in the furnace atmosphere rises again. If the continuous comparison of the CO content determined by the CO analyzer 1 in the furnace atmosphere with the values stored in the CO controller 3 shows that the entered upper CO content has been reached, the valve is activated via the CO controller 3 4 closed and, if necessary, the pump 5 turned off again.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
- Furnace Details (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19514932 | 1995-04-22 | ||
DE19514932A DE19514932A1 (de) | 1995-04-22 | 1995-04-22 | Verfahren und Vorrichtung zur Regelung des CO-Gehaltes einer Ofenatmosphäre zum Aufkohlen und Carbonitrieren metallischer Werkstücke |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0738785A1 true EP0738785A1 (fr) | 1996-10-23 |
EP0738785B1 EP0738785B1 (fr) | 1999-03-31 |
Family
ID=7760177
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96101732A Expired - Lifetime EP0738785B1 (fr) | 1995-04-22 | 1996-02-07 | Procédé et installation pour le réglage de la concentration en CO de l'atmosphère d'un four pour la cémentation et carbonitruration de pièces métalliques |
Country Status (8)
Country | Link |
---|---|
US (1) | US5741371A (fr) |
EP (1) | EP0738785B1 (fr) |
JP (1) | JPH08296028A (fr) |
CN (1) | CN1136330C (fr) |
AT (1) | ATE178366T1 (fr) |
CA (1) | CA2174409C (fr) |
DE (2) | DE19514932A1 (fr) |
ES (1) | ES2129897T3 (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0859068A1 (fr) * | 1997-02-18 | 1998-08-19 | Dowa Mining Co., Ltd. | Méthode et appareillage pour contrÔler l'atmosphère d'un four de traitement thermique |
CN1316055C (zh) * | 2002-05-22 | 2007-05-16 | 光洋热系统株式会社 | 渗碳用气氛气发生装置和方法 |
CZ298996B6 (cs) * | 1999-08-25 | 2008-04-02 | Messer Group Gmbh | Zpusob nitridacního cementování kovových obrobku |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6635121B2 (en) * | 2000-02-04 | 2003-10-21 | American Air Liquide, Inc. | Method and apparatus for controlling the decarburization of steel components in a furnace |
EP2360287B1 (fr) * | 2005-12-08 | 2013-08-07 | NTN Corporation | Procédé pour la nitrocementation gazeuse de composant de machine , procédé pour la fabrication d'un composant de machine et composant de machine |
CN103589987B (zh) * | 2013-12-06 | 2016-01-20 | 龙工(上海)精工液压有限公司 | 一种柱塞泵用传动轴的热处理工艺 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2044804A (en) * | 1979-03-16 | 1980-10-22 | Boc Ltd | Heat treatment method |
JPS57177969A (en) * | 1981-04-23 | 1982-11-01 | Chugai Ro Kogyo Kaisha Ltd | Controlling method for carbon potential in furnace |
EP0465226A1 (fr) * | 1990-07-03 | 1992-01-08 | Dowa Mining Co., Ltd. | Procédé et appareil de carburation |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH628092A5 (de) * | 1978-03-21 | 1982-02-15 | Ipsen Ind Int Gmbh | Verfahren und vorrichtung zur regelung des kohlenstoffpegels eines chemisch reagierenden gasgemisches. |
-
1995
- 1995-04-22 DE DE19514932A patent/DE19514932A1/de not_active Withdrawn
-
1996
- 1996-02-07 EP EP96101732A patent/EP0738785B1/fr not_active Expired - Lifetime
- 1996-02-07 AT AT96101732T patent/ATE178366T1/de active
- 1996-02-07 DE DE59601530T patent/DE59601530D1/de not_active Expired - Lifetime
- 1996-02-07 ES ES96101732T patent/ES2129897T3/es not_active Expired - Lifetime
- 1996-04-04 JP JP8108500A patent/JPH08296028A/ja active Pending
- 1996-04-11 CN CNB961045396A patent/CN1136330C/zh not_active Expired - Fee Related
- 1996-04-17 CA CA002174409A patent/CA2174409C/fr not_active Expired - Fee Related
- 1996-04-22 US US08/637,328 patent/US5741371A/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2044804A (en) * | 1979-03-16 | 1980-10-22 | Boc Ltd | Heat treatment method |
JPS57177969A (en) * | 1981-04-23 | 1982-11-01 | Chugai Ro Kogyo Kaisha Ltd | Controlling method for carbon potential in furnace |
EP0465226A1 (fr) * | 1990-07-03 | 1992-01-08 | Dowa Mining Co., Ltd. | Procédé et appareil de carburation |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 7, no. 22 (C - 148) 28 January 1983 (1983-01-28) * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0859068A1 (fr) * | 1997-02-18 | 1998-08-19 | Dowa Mining Co., Ltd. | Méthode et appareillage pour contrÔler l'atmosphère d'un four de traitement thermique |
US6106636A (en) * | 1997-02-18 | 2000-08-22 | Dowa Mining Co., Ltd. | Method and apparatus for controlling the atmosphere in a heat treatment furnace |
CZ298996B6 (cs) * | 1999-08-25 | 2008-04-02 | Messer Group Gmbh | Zpusob nitridacního cementování kovových obrobku |
CN1316055C (zh) * | 2002-05-22 | 2007-05-16 | 光洋热系统株式会社 | 渗碳用气氛气发生装置和方法 |
Also Published As
Publication number | Publication date |
---|---|
JPH08296028A (ja) | 1996-11-12 |
CN1136330C (zh) | 2004-01-28 |
CA2174409A1 (fr) | 1996-10-23 |
US5741371A (en) | 1998-04-21 |
ATE178366T1 (de) | 1999-04-15 |
CA2174409C (fr) | 2009-06-23 |
CN1136597A (zh) | 1996-11-27 |
DE59601530D1 (de) | 1999-05-06 |
ES2129897T3 (es) | 1999-06-16 |
DE19514932A1 (de) | 1996-10-24 |
EP0738785B1 (fr) | 1999-03-31 |
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