EP0715910B1 - Connection pour bords de tôle et appareil pour réaliser une telle connection - Google Patents

Connection pour bords de tôle et appareil pour réaliser une telle connection Download PDF

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Publication number
EP0715910B1
EP0715910B1 EP95107161A EP95107161A EP0715910B1 EP 0715910 B1 EP0715910 B1 EP 0715910B1 EP 95107161 A EP95107161 A EP 95107161A EP 95107161 A EP95107161 A EP 95107161A EP 0715910 B1 EP0715910 B1 EP 0715910B1
Authority
EP
European Patent Office
Prior art keywords
sheet
metal
tab
metal layer
piercing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP95107161A
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German (de)
English (en)
Other versions
EP0715910A1 (fr
Inventor
Peter Hardt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schmolz and Bickenbach KG
Original Assignee
Schmolz and Bickenbach KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Schmolz and Bickenbach KG filed Critical Schmolz and Bickenbach KG
Publication of EP0715910A1 publication Critical patent/EP0715910A1/fr
Application granted granted Critical
Publication of EP0715910B1 publication Critical patent/EP0715910B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/03Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal otherwise than by folding
    • B21D39/034Joining superposed plates by piercing

Definitions

  • the invention relates to a connection according to claim 1 and a device according to claim 19.
  • metal sheets with each other connect, be it to make smaller metal sheets bigger overall, be it to manufacture tubular structures or be it individually manufactured beforehand To connect sheet metal parts to each other.
  • the object of the invention is a connection of sheet metal edges and a device to establish the connection to a closed tubular profile, with which you can be very flexible, fast, at low cost, without large equipment Effort to connect quietly and with little loss which are still dynamic and / or statically excellent values in terms of Area, the section modulus, the moment of inertia, etc. for which various sheet thicknesses, e.g. already in the experiment from 0.5 mm to 2 mm steel sheet delivers good results for a wide variety of materials is usable, the connection of at least two sheet metal layers allowed, aesthetically is flawless, is environmentally friendly and is able to use the technology of To jump ahead of connections of this kind.
  • this object is at least partially characterized by the features of relevant claims resolved.
  • the 5 has an endless profile 11 made of galvanized sheet steel. It has about Rectangular cross section with a bottom wall 12, two side walls 13, 14 and one Top wall 16.
  • the steel sheet has a thickness of 0.88 mm, is galvanized and comes from a coil.
  • the corners 17, 18, the knees 19 and the corners 21, 22 bent.
  • there is already one S-shaped offset 23 is provided so that the top 24 of a first sheet layer 26 aligned with the top 27 of the second sheet metal layer 28 and in this respect one to the outside consistently flat surface.
  • the right edge 29 of the first sheet layer 26 lies in the osculation of the offset 23.
  • the left edge 31 lies in the exemplary embodiment 5 about 10 mm further to the left, so that the additional coil width effort is only 10 mm with a profile of about 37 x 47 mm.
  • the profile 11 does not yet have the figure shown in FIG. 5.
  • an arm 32 which at its lower end into a horizontal rod 33, which can be loaded on a train directed to the right is.
  • the horizontal rod 33 is stationary, while the profile 11 is in the direction of arrow 34 moves.
  • the rod 33 has an external thread 36 on one Adjusting nut 37 is screwed. Preventing a washer prevents Adjusting nut 37 a shaped part 38 to move further than drawn to the right, which is crossed by the rod 33.
  • the rod crosses to the left of fitting 38 33 a coaxial pressure pipe 39 which is located on the fitting 38 with its right edge and is supported with its left edge on the molding 41, which is also from the Rod 33 is crossed.
  • the fitting 41 belongs to a piercing cutting station 42 and the fitting 38 belongs to a joining station 43. Both stations are spatial here clearly separated from each other. However, they could also be combined and likewise be well divided into several stations. E.g. the plunge cutting station 42 in be divided into two different stations, one of which only cuts and just bends the other one up.
  • the profile 11 comes from the left in the drawn in Fig. 5 Shape, but still without the holes 44, 46, 47 arranged in sequence, 48, which form a linear array of holes. All holes have the same Shape. Analogous to the sewing machine principle, the holes could also be on one single or double curved curve and / or - depending on the purpose - have different shapes.
  • the fitting 41 is supported and can therefore, because it lies indirectly on the counter surface 49, do not be pressed down.
  • the fitting 41 has an upper side 51 on which the underside of the top wall 16 can support. A pressure exerted on the top wall 16 from above is therefore in the counter surface 49 initiated.
  • a longitudinal groove 53 is machined into the top 51 which is several times as deep as the sheet layers 26, 28 are thick.
  • a circular disk 54 is above the counter surface 49 and above the longitudinal groove 53 arranged, which is rotatable about a geometric center axis 62. It has a circular shape Circumference 63. The distance between center axis 62 and top side 24 is chosen so that the circumference 63 rests on it and thus the first sheet layer 26 also low holds. Piercing incisors 64, 66 protrude beyond the circumference 63, in pairs opposite and angularly offset by 60 degrees. In effect is their circumferential distance such that with a regular spacing of the holes 44, 46, 47, 48 the hole 46 has just been cut from the incisor tooth 66 Hole 44 is currently cut from the incisor tooth 64 and soon the Cutting incisor 67 begins its work.
  • the shape of the incisor tooth 64 effects the specific one Configuration of the metal tabs to be discussed.
  • the top 69 started in plunge 73, and the incisor 67 later then stab in area 74. This was done in the left area on the inlet side the longitudinal groove 53.
  • the circular disc 54 rotated in the direction of arrow 76 has and the profile 11 was moved to the right according to the arrow 34 was off the first sheet layer 26 a first sheet tab 76 and below a second sheet tab 77 peeled out.
  • the side edges 78, 79 these were the sharp ones Cutting 81, 82 of the front flank 68 is decisive.
  • the interface 83 between the longer 69 has a longer sheet metal tab 76 and a third sheet metal tab 84, that has cut It also has the interface 86 between the second Sheet metal tab 77 and a fourth sheet tab 87 concerned.
  • the much shorter sheet metal tabs 84, 87 are bent downward by approximately 45 degrees.
  • the area 88 was cut completely and the Sheet metal tabs 76, 77 also inward at approximately half a right angle pressed down. At the end there is a small, crescent-shaped dent 89 down. Since the knee 91 for the first sheet metal tab 76 is higher than the corresponding one The knee for the second sheet cloth 77 arises from Fig.
  • the shaped piece 41 has a through bore which is coaxial to the geometric longitudinal axis 107 108, with which it is kept riding on the horizontal rod 33, but can not move further to the right, as the pressure pipe 39 indirectly and the Setting nut 37 dictated immediately.
  • the molding 41 is so far floating - as the way, the fitting 38 because of the same construction in so far - as it pivot about the geometric longitudinal axis 107 and so bumps and can adapt to other non-ideal working conditions.
  • the fitting 41 has one plane 109 parallel to the geometrical longitudinal axis 107 corresponding to the course of the plane the bottom wall 12. If this had a different shape, the level 109 would have to be complementary.
  • top wall 118 complements the shape of the underside 52. It the top wall 118 also runs into the front wall 132 via skid radii 119, 121 and over into the rear wall 133, so that bumps here too due to the skid radii 119, 121 are run over and can even be smoothed if necessary.
  • incisor teeth abrasion and stress cause is in the top wall 118 an upwardly open-edged, rectangular receiving groove 122 incorporated, in which a cutting insert 123 according to FIGS. 1d to 1f is seated.
  • This is made of a special material, the material 2080, which has a long service life brings with it.
  • the cutting insert 123 sits in the receiving groove practically without play 122. It also has the skid radii 119, 121.
  • the longitudinal groove 53 is ground in it, which is open both upwards and forwards as well as backwards.
  • the Cutting insert 123 is held by two hexagon screws 124, 126, which in Blind hole threaded holes 127, 128 are screwed in, the latter axially parallel to the geometric longitudinal axis 107.
  • the under the respective head of the hexagon screws 124, 126 clamped washers 129, 131 are supported on the one hand from the end faces 132 and 133 and on the other hand onto the end faces aligned with them 134, 136 of the cutting insert 123, so that it is geometrically exactly in the longitudinal direction is held immovable, but slightly after loosening the screws 124, 126 can be replaced.
  • skid radii 137, 138 on the shaped piece 41, which with respect to the side walls 13, 14 of the profile 11 have the same effect as already described using other skid radii. Analogous to these skid radii also the fitting 38 skid radii.
  • profile 11 If profile 11 is now moved further to the right in the direction of arrow 34, then bump the first and second tabs of the hole 46 onto a leading edge 94 of the Fitting 38. This is also supported downwards by a counter surface 96, as previously described for the fitting 41.
  • first and second sheet metal tabs meet the leading edge 94, they become in the Turned clockwise around their respective knees and the underside of the first sheet metal tab grinds on the flat top 97 of the fitting 38.
  • the extent 99 expresses the more than in Fig. 2 to the back bent first sheet metal tab 76 around the knee 91 so that 76 and 77 as shown in Fig.
  • the third sheet metal tab 84 and the fourth sheet metal tab 87 also become lower pressed. However, since these metal tabs have their interface 86, 83 close to the beginning of the Holes 44 stick, they are short according to the drawing and can never the top 97 to reach. You may not do this either, because otherwise this part of the connection itself would open again.
  • the metal tabs 76, 77, 84, 87 are supported on the longitudinal edges 92, 93 onwards.
  • the sheet metal tabs 76, 77 mainly hold in the transverse direction, but also in Consequence also existing non-positive and positive connection the Sheet metal tabs 84 and 87.
  • FIG. 7 shows: at work cut the cutting edges 81, 82 along the longitudinal edges 92, 93 and this results in Transition from the first sheet layer 26 to the second sheet layer 28 each has a cutting burr 102, 103, which spreads out thinner downwards and also in the transverse direction 7 shows a transverse movement of the first sheet metal layer 26 relative to the second sheet metal layer 28 difficult.
  • each cutting edge 81, 82 presses the upper edge area of the hole 48 - as far as it passes through the second sheet layer 28 - in the manner of a Cut edge feeder 104, 106, as is known from normal cutting. In the area of the cut edge feeder 104, 106 is then at least in some cases also cold welding, i.e. a cohesive connection.
  • the embodiment shows the production of a closed tube.
  • the invention but also provides the connection of the edges on flat metal sheets.
  • the parts connected to one another according to the invention no longer have to or less necessarily lie in a single plane.
  • the parts can also be two-dimensional or be three-dimensionally curved.
  • the invention works much faster, quieter, with less energy, with less material, more environmentally friendly, without harmful structural changes etc., like the known techniques.
  • the exemplary embodiment describes the connection of two layers. After this the same principle, however, even more layers, e.g. three or four layers be connected to each other.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Packages (AREA)
  • Laminated Bodies (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Claims (31)

  1. Assemblage de bords de tôles
    avec au moins deux couches de tôle (26, 28) superposées dans la région du bord (29, 31), dans lesquelles une série de trous (44, 46, 47, 48) sont percés,
    dans lequel au moins une première et une deuxième languettes de tôle (76, 77) restent attachées à la couche de tôle respective (26, 48) au moins dans la région du talon et la région du talon de la première et de la deuxième languettes de tôle (76, 77) est repliée sensiblement à 180°,
    dans lequel la première languette de tôle (76) serre par dessous au moins sa couche de tôle (26) avec interposition de l'autre couche de tôle (28),
    caractérisé
    en ce qu'au moins les deux couches de tôle superposées (26, 28) sont les régions de bord (29, 31) d'une tôle, qui sont façonnées en un profilé tubulaire fermé,
    en ce que, pendant le découpage des trous (44, 46, 47, 48), il se forme une troisième et une quatrième languettes de tôle (84, 87), qui restent attachées à la couche de tôle respective (26, 28) dans la région du talon,
    en ce que la région du talon est sensiblement transversale par rapport à la dimension longitudinale de la région de bord (29, 31), et
    en ce que la région du talon de la troisième et de la quatrième languettes de tôle (84, 87) est pliée, la troisième languette de tôle (84) franchissant avec sa région d'extrémité (83) au moins partiellement l'épaisseur de la seconde couche de tôle (28).
  2. Assemblage suivant la revendication 1, caractérisé en ce qu'il est prévu au moins une deuxième languette de tôle (77) essentiellement identique en recouvrement à la première languette de tôle (76), qui est également attachée à sa couche de tôle (28) dans la région de son talon, qui est également attachée sensiblement transversalement à la dimension longitudinale de la région de bord (29, 31) et est également repliée au moins sensiblement de 180°, et en fait au moins indirectement rabattre en arrière sur sa propre couche de tôle (28) et serrée par la première languette de tôle (76).
  3. Assemblage suivant la revendication 1, caractérisé en ce qu'au moins la première languette de tôle (76) est nettement plus longue, à l'état développé, que l'épaisseur de l'autre couche de tôle (28).
  4. Assemblage suivant la revendication 3, caractérisé en ce que la première languette de tôle (76) a une longueur d'au moins 1/3 ± 20% de la longueur du trou (44, 46, 47, 48).
  5. Assemblage suivant la revendication 3, caractérisé en ce que la première languette de tôle (76) a une longueur d'environ 80 à 100% de la longueur du trou.
  6. Assemblage suivant la revendication 5, caractérisé en ce que la troisième languette de tôle (84) se prolonge plus bas que la face inférieure de la couche de tôle (26) .
  7. Assemblage suivant la revendication 6, caractérisé en ce que la troisième languette de tôle (84) ne se prolonge pas plus bas que la face inférieure de la première languette de tôle (76).
  8. Assemblage suivant la revendication 1, caractérisé en ce que la troisième languette de tôle (84) est située au-dessus d'une quatrième languette de tôle (87) de la deuxième couche de tôle (28) et est appliquée au moins en partie contre celle-ci et est pliée vers le bas à travers le trou (44, 46, 47, 48).
  9. Assemblage suivant la revendication 8, caractérisé en ce que la quatrième languette de tôle est plus courte que la troisième languette de tôle (86).
  10. Assemblage suivant la revendication 1, caractérisé en ce que le trou (44, 46, 47, 48) a une forme au moins sensiblement rectangulaire.
  11. Assemblage suivant la revendication 10, caractérisé en ce que le trou (44, 46, 47, 48) a un rapport des côtés de (1 à 1,1) à (1 à 2,8).
  12. Assemblage suivant une ou plusieurs des revendications précédentes, caractérisé en ce que des zones de bavure (102, 103) apparues lors de la coupe au bord de trou (92, 93) dans la première couche de tôle (26) recouvrent au moins en partie les bords de trou sous-jacents de la seconde couche de tôle (28).
  13. Assemblage suivant la revendication 1, caractérisé en ce que la zone de bord (92, 93) d'une première couche de tôle (26) est coudée environ autour de l'épaisseur de l'autre couche de tôle (28) et en ce que les premières surfaces des couches de tôle (26, 28) sont sensiblement en alignement.
  14. Assemblage suivant la revendication 13, caractérisé en ce que le coude est situé directement devant le bord de l'autre couche de tôle (28).
  15. Assemblage suivant la revendication 1, caractérisé en ce que, dans la région de superposition des bords (92, 93), une couche de colle supplémentaire assemble l'une à l'autre les zones de bord (92, 93).
  16. Assemblage suivant la revendication 1, caractérisé en ce que les couches de tôle (26, 28) forment des plans du premier degré.
  17. Assemblage suivant la revendication 1, caractérisé en ce que les couches de tôle (26, 28) forment des plans du deuxième degré.
  18. Assemblage suivant la revendication 1, caractérisé en ce que les couches de tôle (26, 28) forment des plans du troisième degré.
  19. Dispositif pour la fabrication d'un assemblage, en particulier suivant une ou plusieurs des revendications précédentes,
    avec un poste de profilage pour le profilage d'une feuille de tôle,
    avec un poste de poinçonnage ou de cisaillage (42) pour la réalisation de trous (44, 46, 47, 48) et pour la formation de languettes de tôle (76, 77, 84, 87),
    avec un poste de jonction (43) pour replier au moins une paire de languettes de tôle (76, 77), caractérisé en ce que
    il est prévu une barre (33), qui positionne une première pièce façonnée (41) pour le poste de poinçonnage ou de cisaillage (42) et une deuxième pièce façonnée (38) pour le poste de jonction (43), et en ce que
    la première pièce façonnée (41) est maintenue à distance de la deuxième pièce façonnée (43) par un organe d'écartement (39).
  20. Dispositif suivant la revendication 19, caractérisé en ce que les quatre languettes de tôle (76, 77, 84, 87) sont toutes coupées au cours de la même opération dans le poste de poinçonnage ou de cisaillage (42).
  21. Dispositif suivant la revendication 19, caractérisé en ce qu'après le poinçonnage, les bavures de la couche de tôle supérieure (26) sont soudées à froid avec les bords supérieurs de la couche de tôle inférieure (28) .
  22. Dispositif suivant l'une quelconque des revendications 19 à 21, caractérisé en ce que le poinçonnage et la coupe sont exécutés avec au moins une dent de poinçonnage (64, 66).
  23. Dispositif suivant la revendication 22, caractérisé en ce que la dent de poinçonnage (64, 66) a une largeur égale à la largeur du trou (44, 46, 47, 48).
  24. Dispositif suivant la revendication 22 ou 23, caractérisé en ce que la dent de poinçonnage (64, 66) a en vue latérale un profil sensiblement triangulaire, en ce que sa longueur au talon correspond environ à la longueur du trou (44, 46, 47, 48), en ce que la dent de poinçonnage (64) a une hauteur plus grande que l'épaisseur des couches de tôle (26, 28) et en ce que sa pointe (69) en position de travail est dirigée essentiellement vers la région du trou.
  25. Dispositif suivant la revendication 19, caractérisé en ce que le dispositif de poinçonnage (42) travaille contre un dispositif de butée (123), qui ne supporte les couches de tôle (26, 28) que de part et d'autre du trou (44, 46, 47, 48).
  26. Dispositif suivant la revendication 19, caractérisé en ce que le poste de poinçonnage (42) comprend au moins une roue (54), qui est perpendiculaire à l'assemblage et qui peut tourner et en ce que plusieurs dents de poinçonnage (64, 66) sont disposées à la périphérie de la roue (54).
  27. Dispositif suivant la revendication 19, caractérisé en ce qu'au moins deux dents de poinçonnage (64, 66) ont le même profil.
  28. Dispositif suivant la revendication 19, caractérisé en ce que le poste de poinçonnage ou de cisaillage (42) déplace les couches de tôle (26, 28) en direction de l'assemblage.
  29. Dispositif suivant la revendication 19, caractérisé en ce que le poste de jonction (43) replie sensiblement au moins la première languette de tôle (76, 77) au moyen d'une arête d'écrasement (94).
  30. Dispositif suivant la revendication 19, caractérisé en ce que le poste de jonction (43) présente, après l'arête d'écrasement (93), une face de pression (97) et une face de contre-pression (99), qui pressent à bloc la languette de tôle (76, 77) sensiblement repliée.
  31. Dispositif suivant la revendication 30, caractérisé en ce que la face de contre-pression (99) présente, avant le prochain bord de tôle, une distance qui correspond à l'épaisseur de la première, respectivement de la deuxième languette de tôle supplémentaire (76, 77).
EP95107161A 1994-12-09 1995-05-11 Connection pour bords de tôle et appareil pour réaliser une telle connection Expired - Lifetime EP0715910B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4443842 1994-12-09
DE4443842A DE4443842A1 (de) 1994-12-09 1994-12-09 Verbindung für Blechränder sowie Verfahren und Vorrichtung hierzu

Publications (2)

Publication Number Publication Date
EP0715910A1 EP0715910A1 (fr) 1996-06-12
EP0715910B1 true EP0715910B1 (fr) 2000-12-20

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Application Number Title Priority Date Filing Date
EP95107161A Expired - Lifetime EP0715910B1 (fr) 1994-12-09 1995-05-11 Connection pour bords de tôle et appareil pour réaliser une telle connection

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EP (1) EP0715910B1 (fr)
AT (1) ATE198170T1 (fr)
DE (2) DE4443842A1 (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AUPQ149399A0 (en) * 1999-07-07 1999-07-29 Weeks Peacock Quality Homes Pty Ltd Method of forming a tube
DE102010008134B4 (de) * 2010-02-16 2017-07-06 Hubert Schlieckmann Gmbh Verfahren zum Herstellen eines Rohrs sowie Rohr und Achsbaugruppe mit einem Rohr

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3010199A (en) * 1955-02-24 1961-11-28 Smith Tool and method for securing sheet metal pieces together
US3129489A (en) * 1959-03-16 1964-04-21 Enamel Products Splicer
GB978554A (en) * 1963-06-20 1964-12-23 John Richard Lane Web joiner
IT1124987B (it) * 1979-11-16 1986-05-14 Giovanni Giasini Ppocedimento e macchina per l'esecuzione delle giunzioni testa-coda di nastri metallici di spessore sottile
DE3905056A1 (de) * 1989-02-18 1990-08-23 Bilstein August Gmbh Co Kg Bauteil aus einer mehrschichtigen flachmaterial-konstruktion insbesondere fuer kraftfahrzeuge

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DE4443842A1 (de) 1996-06-13
ATE198170T1 (de) 2001-01-15
DE59508910D1 (de) 2001-01-25
EP0715910A1 (fr) 1996-06-12

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