US3129489A

US3129489A - Splicer

Info

Publication number: US3129489A
Application number: US799754A
Authority: US
Inventors: Nelson Harry
Original assignee: ENAMEL PRODUCTS
Current assignee: ENAMEL PRODUCTS
Priority date: 1959-03-16
Filing date: 1959-03-16
Publication date: 1964-04-21
Anticipated expiration: 1981-04-21

Description

April 21, y1964 H. NELSON 3,129,489

SPLICER' Filed March 16, 1959 3 sheets-sheet `1 rTgm/ers i April 21, 1964 I H. NELSON 3,129,489

SPLICER Filed March le, 1959 3 Sheets-Sheet 2 H. NELSON April 21, 1964 SPLICEIR 3 Sheets-Sheet 5 Filed March 16, 1959 \M /n m +Mw HMM wml 0 l Z Il 5|\\ 4 l l wix Wwf W & "uo 5a.. 7 7 3 8.. w MJ M uw y 0J 02 7.8 w. 2, o0 Z. 10110/ United States APatent O 3,129,439 SPLICER Harry Nelson, St. Louis, Mo., assigner, by mesne assignments, to Enamel Products, McKeesport, Pa., a corporation of Pennsylvania Filed Mar. 16, 1959, Ser. No. 799,754 8 Claims. (Cl. 29-21.1)

This invention relates to a splicer and more particularly to a splicer for continuously running strips of metal.

The instant splicer has been designed to splice together sheets of metal without stopping or even retarding the motion of the sheets. The invention comprises a cutting station and a pressing station, which will act upon the trailing end of a used roll and the leading end of a new roll to splice the two together.

The cutting station comprises a pair of lancing rolls; one roll has a plurality of teeth and is on one side of the sheets of metal; the other roll has a plurality of chambers corresponding to those cutting teeth and is opposite the rst roll. A single revolution of the lancing rolls will cut out and bend down a plurality of rows of tabs staggered along the width of the sheets.

After passing a pair of folding blocks above and below the sheets which fold the tabs back over toward the metal, the sheets pass through the pressing station. 'The pressing station comprises a pair of relatively movable rollers which may have the distance between them adjusted for different material thicknesses. One roller is on either side of the sheets to press the tabs against the sheets of metal. One of these rollers has grooves in it so that the tabs may be pressed up into the metal. The resulting splice, as the sheets pass out from the pressing station, is a strong one which has been accomplished without stopping the movement of the metal sheets.

An object of the invention is to provide a splicing machine for splicing together two sheets of metal Without retarding their rate of motion past the splicing machine. More particularly it is an object of the invention to provide a splicing machine whereby the motion of the sheets of metal cooperates with the splicing device, but yet which produces an extremely strong connection.

Another object of the invention is to provide a spl-icing machine which will splice a wide area of a pair of sheets of metal.

A further object o-f the invention is to provide a splicer for moving sheets of metal which produces a splice having no sharp edges at the folded portions.

An additional object of the invention is to provide a splicer which will cut a splice into moving material but which thereafter will not interfere with the movement of that material.

Still a further object of the invention is to provide a splicer having means to adjust the mechanism for different material thicknesses.

Yet another object of the invention is to provide a splicer having means for automatically stopping the splicing action after a splice has been applied.

Other objects will appear from the description.

In the drawings:

FIGURE l is a plan view of the splicer;

FIGURE 2 is a partial side elevation showing a portion of the left side as viewed from FIGURE 1;

FIGURE 3 is a partial side elevation taken from the right of FIGURE l;

FIGURE 4 is a view in section taken along the lines 4-4 of FIGURE 1;

FIGURE 5 is a view in section taken along the lines 5-5 of FIGURE l;

'FIGURE 6 is a view in section taken along the lines 6 6 of FIGURE 1;

FIGURE 7 is a view in section taken along the lines 7-7 of FIGURE 1;

ice

FIGURE 8 is a view partly in section taken along the lines 8-8 of FIGURE l;

FIGURE 9 is a view in section taken along the lines 9-9 of FIGURE 4;

FIGURE l0 is a view in section taken along the lines lll- 10l of FIGURE 8;

FIGURE 1l is a partial plan view of one side of the frame and roller eccentric assembly;

FIGURE 12 is a diagrammatic view showing the splicer at the beginning of a splicing operation;

FIGURE 13 is a view similar to FIGURE 8 but showing a different stage of operation of the splicer;

FIGURE 14 is a view similar to FIGURES 8 and 9 showing still a different stage of operation;

FIGURE 15 is a diagrammatic View showing the pressin-g rolls in operation; and

FIGURE 16 is a partial view of the spliced product of the instant splicer.

In the preferred embodiment illustrated, the splicer might be regarded as having a plurality of stations, namely, a cutting station 21, a folding station 22, and a pressing station 23. All of the stations cooperate to produce the splice, hereinafter described, to a plurality of sheets of metal.

The splicer illustrated is designed to splice materials up to 36 inches wide and .04() inch thickness. However, it is to be understood that materials of much greater width and thickness may be used with the instant invention, governed only by the size of the machine.

The sheet-s of metal will be of the type which are traveling or continuously in motion. Such metal sheets might, for instance, be fed to a conveyer or be used on an assembly line.

The sheets of metal are shown feeding into the splicer from the right of the view in lFIGURE 4. The lower Sheet 26 will have nearly reached its end when the upper sheet 27 has its beginning fed into the machine. The splice will then take place without having to retard the movement of the roll 26 so that the new roll 27 immediately follows it in motion.

'Iwo pairs of rollers are illustrated as guiding the sheets of metal into the splicer. The

sheets

26 and 27 first meet the

rollers

30 and 31, which are separated somewhat, to roughly guide the sheets toward the splicing mechanism. The sheets will then be fed between the

rollers

32 and 33, which are closer together, to more accurately position the sheets of material. It should Ibe obvious that means other than the rollers 30 through 33 illustrated may be used for this purpose, as for instance, stationary strips of metal placed above and below the path of the sheets and converging toward one another as the stationary strips are nearer the splicing mechanism.

The rollers 34) through 33 may be attached to a pair of

sides

34 and 35 of a frame 40 by any convenient means. That illustrated is the reduction of the ends of the rollers 30 through 33 to the form of short circular shafts 36 (at either end of the rollers 30 and 31) and 37 (at either end of the rollers 32 and 33). These

shafts

36 and 37 will rotatingly protrude through the

sides

34 and 35 of the frame 40, as illustrated in FIGURE l, and Will usually be mounted within bearings in a manner well known in the art.

The frame 4i) may be any suitable means to which the mechanism to be described may be attached. Preferably, the frame 40 will be formed of heavy steel sheets to which are welded channel members to support the several elementsl of the splicer. The frame 40 should be one which may be bolted to a floor to provide a sound foundation for the splicer. Further details of the frame will be more conveniently postponed to an elemental description along with the various portions of the splicer with which they are associated.

The

sheets

26 and 27 would first be fed by the rollers 30 through 33 to the cutting station 21. The cutting station 21 comprises a pair of large cylinders or drums, which may be either hollow or solid.

A shaft 39, carrying the lower drum of the cutting station 21, will be journaled in a pair of

bearings

42 and 43. The

bearings

42 and 43 may each be bolted to one side of the frame 40 by bolts 44. The frame 40 should include spaces in which the various bearings may be positioned for seating, as well as channels to which these bearings may be bolted. For instance, the bolts 44 may be attached to a plurality of shelves 45, a pair of which are cut out so as to be coplanar on either

side

34 and 35 of the frame.

The drum or cylinder 41 should be long enough to extend virtually the entire distance between the two side members of the frame 4t).

The diameter of the drum 4l is not critical except that it must be large enough to contain a plurality of rows of cavities 50. In the preferred embodiment six such rows are shown, and each row is staggered along the length of the drum 4l. It will be observed that the cavities 50 are also arranged in axially spaced rows about the periphery of the drum.

Each cavity 50 is shown as having a leading cutting edge 51, a pair of side cutting edges 52 (shown in FIG- URE 7), and a trailing edge 53 which is not a cutting edge. As the drum 41 rotates within its bearings 42 and 43 (in a counterclockwise direction as viewed from the left side of FIGURE l) successive staggered rows of the cavities 50 will pass a designated cutting station at which they will cooperate with a similar number of staggered cutting teeth in a manner presently to be described.

A shaft 57 carrying the upper drum 5S is journaled in a pair of bearings 59 and 6@ which are similar to the

bearings

42 and 43. Bolts 61 hold the

bearings

59 and 60 to a pair of shelves 62 on either side of the frame 40. The drum 53 is the same width as the drum 41 and preferably of the same diameter. However, corresponding to the cavities 5@ of the drum 41, the drum 58 has a plurality of staggered rows of cutting teeth 65 also arranged in axially spaced rows. Each of the cutting teeth 65 has a leading cutting edge 66, a pair of cutting side edges 67 and a trailing back edge 68 which is not a cutting edge.

It will be observed from the drawings that the drum 58 includes a blank space between two rows of cutting teeth 65. The blank space extends the full length of the drum 5S, and, when the drum 53 is in its rest position, the blank space will be opposite the sheets 26 and Z7 passing by. Thus, the drum 5S may operate through the cutting teeth 65 to make a splice and then return to a rest position which does not interfere with the movement of the sheets of metal.

The teeth 65 are so spaced and each row of teeth is so spaced that, as the

drums

41 and 58 rotate at a designated speed, which will be the same for both if both are the same diameter, each tooth will cooperate with a cavity 50 to provide a cutting action as the two meet at a cutting position, generally that position shown in FIGURES 13 and 14. The cutting surfaces 66 and 6'7 of each tooth are of a size and shape to provide a tight t with the cutting surfaces 51 and 52 of each cavity 5t).

The drum 5S rotates in a clockwise direction as viewed from the left of FIGURE l. It can be seen that as the two drums 41 and 5S rotate so that their cutting members 5t) and 65 approach one another, the leading cutting surface 5l will first engage the leading cutting surface 66 of a cutting tooth 65. As the drums 41 and 5S rotate further the cutting surface 66 will protrude further into the cavity Sti and a portion of the side edges 67 of the cutting tooth 65 will project within the cavity 50 tightly against the cutting surfaces 52. This cooperative cutting action of the side surfaces 52 and 67 4 will have a cutting effect upon any material between the rollers 4l and 58.

A plurality of tabs 69 of the general cross sectional shape of a cutting tooth will be cut in the material. As the drums 41 and 5S rotate still further so that the cutting tooth 65 begins to retract from the cavity 5b, the trailing

surfaces

65 and 53 not being cutting surfaces, there will be no incision made upon the fourth side of the tab 69. The material passing from the drums 4P. and 58 will accordingly have projecting downwardly at approximately right angles from it a plurality of tabs of metal.

It is desired to provide means to prevent the sheets of metal which pass between the rollers from following the rollers or wrapping around the rollers as the rollers continue to turn and as the material travels away from the rollers. ln the illustrated embodiment, a plurality of strippers 73 are provided.

It is also desired to provide a means for folding back the tabs 69 which have been cut into the sheets by the

drums

41 and 58. These folding means may be in the form of angles 74 extending between and welded to each

side

34 and 35 of the frame 4). The angles 74 also provide a convenient point of attachment for the strippers 73.

The strippers 73, a row being on each side of the metal sheets as they pass between the strippers, should be narrow enough to fit between the axially spaced rows of cutting teeth 65 so that they may be placed as close to the

drums

41 and 53 as possible. Accordingly the surface 7S closest to the metal sheets 2.6 and 27 may be longer than the other surfaces so that these surfaces 75 can extend further toward the

drums

41 and 58. It should, however, be recognized that the shape of the strippers 73 is not limited to that illustrated.

The strippers 73 may be conveniently attached by bolts 76 to the angle members 74. Thus, the angle members 74 permit the elimination of a separate attaching means for the strippers 73. The angle members 74 have a horizontal surface on either side of the sheets of

material

26 and 27 which pass between them.

It can be seen that as the moving sheets of

material

26 and 27 pass the

drums

41 and 58, the strippers 73 will engage the leading edges of the sheets so that the sheets will be prevented from wrapping around the

drums

41 and 58. As the sheets pass beyond the strippers, and the tabs 69 cut into the sheets by the cutting

members

50 and 65, approach the folding members 74, these tabs 69 will be caught by the lowerfolding members.V 74, and, as the sheet will be restrained by the upper folding member from iiexing upwardly, the tabs 69 will be bent back away from the hole from which it was cut. In this manner the folding members '74 Will fold back all the tabs which pass between them.

The frame 46 may have welded to it a pair of

cross members

79 and 80 which will serve to brace the two sides of the frame. These

cross members

79 and 80 may also support a channel Sli spanning the center of the splicer. The channel member 8l may be welded to the cross members 79 and $0 and may include a threaded hole 82. Through the threaded hole 32 a rather long adjusting rod S3 having a threaded portion 34 may serve to clamp down upon the upper folding member 74 at the center thereof to prevent that folding member from buckling in the middle.

At the lower portion of the frame 4t?, additional cross members 8S and 89 may provide further strengthening to the frame 4i). These cross members S3 and 89 may also support a channel member 9h similar to the channel member 81 which will have a threaded portion 91 through its middle. Another rod 92, threaded at 93, may extend through the threaded portion 91 to provide a clamping action at the middle of the lower folding member 74 ot prevent that folding member from buckling in its middle. The rods S3 and 92 may be adjusted against the folding members 74 according to their relative spacing.

The pressing station 23 includes a pair of drums arranged in vertical tandem. Two

shafts

98 and 99 carry drums 100 and 161, respectively. The shaft 98 is rotatable in bearings 192 and 103, bolted at 194 to the shelves or angle members 45 of the frame 40.

The shaft 99 carrying the drum 101 is mounted in vertically movable bearings 1115 and 196. These bearings 195 and 195 are slidably mounted upon either

side

34 and 35 of the frame 49 within a slot 107 cut into each of those sides.

The bearings 1ii5 and 196 each have square grooves 108 cut out of either side adjacent the slots 107 (see FIG- URE 9). The vertical edges of the slots 107 will rest within the grooves 1118 of the bearings, permitting the bearings 105 and 166, and therefore the drum 101, to slide vertically.

Each of the bearings 195 and 106 has a cam follower 169 at its top for cooperation with an eccentric cam 110. Each eccentric cam 119 is rotatably attached by way of a shaft 111 to a pair of cross members 112 welded to the inner surface of each

side

34 and 35. Attached to the shaft 111 is an operating handle 113. Thus, as the handle 113 is turned, it will rotate the shaft 111, and therewith, the eccentric cams 110. As the eccentric cams 11@ are rotated, their driving relationship to the followers 109 of the bearings 165 and 166 will cause the drum 101 to be lowered as desired.

A plurality of compression springs 114 are held between the lower surface of the

bearings

105 and 106 and the lower surfaces 115 of the slots 197. These springs tend to urge the

bearings

105 and 106 upwardly and will do so when relieved by the cams 110.

When the drum 191 is raised, it will be out of contact with the sheets passing beneath it. The drum 100 will also be out of contact because the sheets ordinarily pass slightly above the latter drum. Contact with the drum 19t? is made because when the drum 1111 is lowered, it llexes the moving sheets downwardly slightly so as to make contact with the drum 19t?.

It will be observed that the movable mounting of the drum 191 permits a single machine to be used with various sheet thicknesses, since the distance which that drum is lowered depends only on the action imparted to the cams 119.

The lower drum 1116 is of approximately the same diameter as the lower drum 41. The drum 109 has a smooth surface. The upper drum 191 is, in the illustrated embodiment, of the same diameter as the drum 100. However, the drum 1131 has a plurality of grooves 120, each extending about the complete periphery of the drum, and each spaced to coincide with the position of a radial row of teeth 65. Each groove 129 is cut to a depth which is about equal to the total thickness of the sheets of metal passing between the drums 191i and 101.

The

drums

109 and 101 serve as pressing drums for the folded tabs 69. If the handle 113 has moved the drums into operating position, they will press the sheets of metal together, the drums 1410 and 161 being separated by only the distance equal to the thickness of the sheets of metal. When the splice passes between the drums, the added thickness of the folded over tabs 69 must accordingly be pressed toward the sheets. The grooves 129 are provided to cause the tabs 69 to be pressed into the metal. In other words, the grooves 121) permit the upper surface of the sheets (the surface away from the tabs) to be formed between the grooves 121B and outwardly from the surface of the sheets (see FIGURE l). Correspondingly, the tabs 69 can be pressed into the lower surface of the sheet 26 so that the tabs are flush with the lower surface, even at the area of the splice. This permits a splice which will not have the customary rough and jagged edges presenting their Well known harmful effects.

, FIGURES l and 2 illustrate a plurality of gears which insure the proper speed relationships between the pairs of drums which comprise the

stations

21 and 23. As seen in FIGURE 2, the

drums

41 and 58 have their relative speeds determined by a pair of spur gears and 126 secured to the

shafts

39 and 57. In the preferred embodiment, the

drums

41 and 58 are of the same diameter so that the

gears

125 and 126 will have the same diameters and the same number of teeth. Accordingly, the

drums

41 and 58 will be caused to move at the identical rotational speed by the

gears

125 and 126.

In similar manner, the drums 100 and 1111 are preferably of equal diameter. In the preferred embodiment, they are also of the same diameter as the

drums

41 and 58. The gears 127 and 121i attached to the shafts 9S and 99 determine the relative speeds of the drums 109 and 191, that speed being the same for both drums. It will be appreciated that the teeth of the gears 127 and 123 are such that the thickest sheets used with the machine will not separate the drums 19t) and 191 to such an extent as to unmesh these gears.

The driving mechanism for the splicer will now be described. This mechanism is best seen in FIGURES l, 3, 5, 6 and 7. The shaft 98, upon which the drum 10i) is rotatable, extends away from the splicing machine so as to comprise a driving shaft. This extension of the shaft 98 has a worm gear 134 attached by a setscrew 135. The exterior end of the shaft 98 may be journaled in an additional bearing 136 bolted to a suitable frame designated F.

In driving connection with the worm gear 134 is a worm 137. The worm 137 is connected to a source of power which permits a driving relation through the worm 137 and the worm gear 134- to the lower drum 109. Thus, when any power is applied to the mechanism, the lower drum 100 will rotate. Of course, the

gears

127 and 128 will cause the rotation of the lower drum 100 to be transmitted to the upper drum 101, causing it to rotate at the same peripheral speed. The shaft 99 carrying the drum 101 extends beyond the frame 4t) to permit the mounting of a sprocket wheel 133 held by a setscrew 139.

The shaft 57 upon which the upper drum 5S is journaled also extends exteriorly of the splicing mechanism. Mounted upon this extension of the shaft 57 is a sprocket wheel 140 generally similar to the sprocket wheel 138 before mentioned. However, the sprocket wheel 1411 is not rigidly attached to the shaft 57, but is freely rotatable thereon. A sprocket chain 141 connects the two

sprocket wheels

138 and 140 for driving connections from the former to the latter. Therefore, as soon as the power is connected, the sprocket wheel 138 will act through the chain 141 to cause the wheel 140 to rotate. However, since the wheel 140 is freely rotatable upon its shaft, the upper cutting drum 58 will not immediately rotate.

To cause a driving engagement of the upper cutting drum 58 with the sprocket wheel 140, a unique clutching arrangement is provided, which may be viewed in FIG- URES 1, 5, 6, and 7. For this clutching arrangement, the sprocket wheel 140 will have a square cut out portion 142 on its outer surface.

The extension of the shaft 57 may be journaled in a bearing 143 which will also form part of the clutching mechanism. The bearing 143 is stationary and has a cut out portion 144 similar to the cut out portion 142, but having one side 145 relieved from the square configuration of the groove 142.

The shaft is splined at 146. The spline 146 cooperates with a rib 147 on a shifting member 148 to permit the shifting member 148 to be axially slidable upon the shaft, while being fixed in a rotational direction.

The shifting member 14S has a projection 149 adapted to t within the cut away portion 142 of the sprocket wheel 149. The shifting member 148 has a similar projection 150 adapted to fit within the cut away portion 144 of the stationary bearing 143. These projections, as

.determined by the size of the shifting member 148, are

E so spaced that only one of the

projections

149 or 150 engages its adjacent cut away portion at a given moment.

The shifting member 148 has a circumferential groove 153 cut in it. The groove 153 permits the projections 154 of a shifting handle 155 to ride therein. The shifting handle 155 is pivoted about a bolt 156 as shown in FlGURE 5. The bolt 156 is suitably mounted in a stationary holder which may in turn be secured to the frame 40. A tension spring 157 biases the shifting arm 155 so that the shifting member 153 is continuously urged into engagement with the stationary bearing 143.

To drive the upper cutting drum 58 when the sprocket wheel 140 is rotating, the shifting lever 155 is manually or otherwise externally moved so that the shifting member 148 can be urged into engagement of its projection 149 with the cut out portion 142 of the sprocket wheel 140. When the projection 149 engages the cut out portion 142, the projection 150 will be released from the cut out portion 144 of the stationary bearing 143. The projection 150 will then be in a position to ride upon the surface 151 of the stationary bearing 143 so as to maintain the projection 149 in an engagement with the cut out portion 142 as the projection 150 rides upon that surface 151. The splined portion 146 of the shaft 57 cooperates with the ribbed portion 147 of the shifting member 148 to cause a driving engagement of the shifting member 148 with the shaft 57. Thus, as the rotating wheel 140 causes the shifting member 148 to rotate with it, the shifting member 148, while it is in engagement with the cut away portion 142, will cause the shaft 57 carrying the upper cutting drum 58 to rotate. As the drum 58 rotates, the

gears

125 and 126 will cause the lower cutting drum 41 to likewise rotate.

When the shaft has reached a complete revolution so that the projection 158 is again opposite the cut away portion 144 of the stationary bearing 143, the tension spring 157 will cause the shifting member 148 to snap back into engagement with the stationary groove 144 and out of engagement with the rotating wheel 140. At this point the drum 58 and therefore the drum 41 will stop rotating.

Operation Before performing a splicing operation, the machine will be in its at rest position. The power will usually be oif so that the

drums

100 and 101 will not be rotating. The

drums

100 and 101 will have been separated by rotation of the shaft 111. The shifting member 148 will be locked in the stationary groove 144 so that the cutting drum 58 is resting with the blank portion directed downwardly. A sheet 26 from a roll of metal will be passing through the machine.

1n the operation of the device, it will be recognized that it is desired to splice together a pair of sheets of

metal

26 and 27 as the almost spent sheet of metal 26 is about to pass through the splicing mechanism. These sheets will usually be available as rolls of metal.

As the sheet of metal 2o is about to each its end, the beginning of a new row of metal 27 will be inserted between the

rollers

30 and 31 and then between the

rollers

32 and 33. The plurality of rollers 30 through 83 serve to guide the sheets of metal toward the cutting station 21 of the splicer.

As the metal reaches the cutting station, the motor will be turned on, driving the worm 137. The worm gear 137 will transmit its power to the worm gear 134 and therefore to the lower pressing drum 100. The

gears

127 and 128 will cause the rotation of the lower drum 100 to be transmitted to the upper drum 101. (Rotation of the shaft 99 carrying the sprocket wheel 138 will cause rotation of the sprocket wheel 140.)

The

drums

100 and 101 will have been in their at rest position, that is, separated from the metal passing between them, to eliminate friction between the moving

sheets

26 and 27 and the

stationary drums

100 and 101. However, after the power has been turned n the lever 112 t5 may be engaged to urge the drum 101 toward the drum 100.

As the new sheet of metal 27 passes between the two cutting

drums

41 and 58, the shifting lever 155 may be engaged to shift the shifting member 148 into engagement with the cut out portion 142 of the rotating sprocket wheel 140. The rotating sprocket wheel 140 will then have its motion transmitted to the shifting member 148 and therefrom to the shaft 57 carrying the upper cutting drum 58. The rotation of the upper cutting drum 58 will be transmitted through the

gears

125 and 126 to the lower cutting wheel 41.

The beginning of the cutting cycle can be seen in FIG- URE l2. In this position the cutting

drums

41 and 58 are in their at rest position ready to begin a rotation. Upon rotation of the cutting

drums

41 and 58, the iirst teeth to engage with their cavities will cut tabs 69 into the

sheets

26 and 27 passing between the drums. This action can be seen in FIGURE 13. As each tooth, which is cutting out a tab 69 from the

sheets

26 and 27, projects further into its adjacent cavity 50, the tab being cut out is caused to bend further into that cavity. The con* tinued rotation of the

shafts

39 and 57 will cause the cutting drums to rotate further so that the cutting teeth 65 will rotate out of engagement with their adjacent cavities 50, leaving the tabs 69 cut out as shown in FIGURE 14. As the sheets pass from the cutting

drums

41 and 58, the strippers 73 engage the leading edges of the

sheets

26 and 27 and prevent their rotating about the

drums

41 and 58.

The folding members 74 engage the tabs 69, as shown in FIGURE 14, and bend each of the tabs backward away from the holes just cut.

As the sheets of metal pass between the pressing rollers and 101, the tabs 69 are pressed into the metal, as Shown in FIGURE 15. The grooves in the roller 101 permit the sheets to be pressed up into a slight bulge on the side away from the tabs 69, and permit the tabs to be pressed up into the metal as shown in FIGURE 15. This type of pressing causes a much tighter and stronger splice than heretofore obtained, and prevents forces parallel to the sheets from causing the splice to come apart.

When the cutting

drums

41 and 58 have made a complete revolution, the projection 150 again reaches a position opposite the cut out portion 144 of the stationary bearing 143. The shifting member 148 is then again urged by the tension spring 157 to shift out of engagement with the sprocket wheel thereby causing that wheel 140 to terminate its driving relationship with the shaft 57.

After the last splicing cut out has passed between the

pressing rollers

100 and 101, the

rollers

100 and 101 may be separated by the lever 113, and the source of power cut out.

The finished product is shown in FIGURE 16. The staggered splices shown minimize compounding of weal` points in the spliced sheets.

Various changes and modications may be made in this invention as will be apparent to those skilled in the art. Such changes and modifications are within the scope and teaching of this invention as defined by the claims appended hereto.

What is claimed is l. A splicing mechanism for splicing together a plurality of moving sheets of metal comprising; a pair of rollers between which the sheets pass; one of the rollers having a plurality of cutting teeth and the other a corresponding plurality of cutting cavities; said teeth and said cavities cooperating to cut tabs into the sheets and to bend the tabs toward the cavities; a pair of wipers between which the tabs pass which fold the tabs toward the metal; and a second pair of rollers between which the folded tabs pass for pressing the folds, the roller of the second pair which is on the same side of the sheets as the toothed roller having a plurality of grooves encircling its periphery the number and positions of which 9 correspond to the number and positions of the rows of cutting teeth, and means for moving the second pair of rollers relative to one another.

2. The device of claim l wherein the cutting teeth and cavities are arranged in staggered peripheral rows about the rollers.

3. A machine for splicing together a plurality of continuously moving sheets comprising a pair of drums having cylindrical surfaces with parallel axes of rotation, one drum being above the sheets and the other below the sheets, means for continuously directing the sheets between the drums, the surfaces of the drums being spaced apart a distance substantially equal to the combined thickness of the sheets, one of the drums having spaced cutting teeth on at least a portion of its surface, the other drum having a plurality of cavities in its surface complementary in position to the positions of the teeth in the opposing drum, means for rotating the drums in opposite directions about their axes as the sheets pass between the drums so that each tooth and socket combination cuts a tab through the sheets and bends the tab into the cavity without interruption in the passage of the sheets between the drums, a pair of stationary members positioned on opposite sides of the sheets and spaced from the drums in the direction of travel of the sheets, the stationary members being spaced apart by a distance less than the distance between the edge of a tab furthest from the sheets and the surface of a sheet furthest from the tab whereby the tabs are folded toward the sheets, and a pair of pressing rollers having cylindrical surfaces with parallel axes of rotation, the pressing rollers being positioned on opposite sides of the sheets and spaced apart by a distance substantially equal to the combined thickness of the sheets, the pressing roller on the same side of the sheets as the toothed drum being provided with a pluralty of grooves, each encircling the roller in a plane normal to its axis of rotation, and each groove corresponding in position to the position of a tab on the sheet, whereby the tabs are pressed into the sheets while the sheets are distorted into the grooves to reduce the projection of sharp tab edges beyond the surface of the sheets without interruption in the passage of the sheets between the pressing rollers.

4. The machine of claim 3 with means for adjusting the spacing between the pressing rollers to accommodate different thicknesses of sheets and to increase the distance between the rollers between splicing operations.

5. The machine of claim 4 wherein the adjusting means comprises cam means for controlling the position of one of the pressing rollers and resilient means for biasing that roller into contact with the cam means.

6. The device of claim 4 wherein a portion of that drum having the toothed section includes a non-toothed section and wherein automatically disengaging clutch means stop the rotation of that drum when the non-toothed section is opposite the sheets.

7. A machine having tab cutting means, tab bending means and tab pressing means for splicing the trailing end of a rst sheet to the leading end of a second sheet comprising: means for continuously feeding the rst sheet to move through the machine past the tab cutting means, tab bending means and tab pressing means; means for moving the second sheet through the machine when the trailing edge of the first sheet has almost reached the machine, with the leading end of the second sheet lying adjacent the trailing end of the second sheet to provide a limited span of doubled sheets for splicing purposes; means to disengage the tab cutting means and means to disengage the tab pressing means to make the machine inoperative when only a single sheet thickness is passing through the machine, and to engage the tab cutting means and the tab pressing means when the span of doubled sheets are passing through the machine; the tab cutting means having means to cut a plurality of tabs in the sheets and to bend the tabs away from the sheets while the sheets continue to move through the machine; the tab bending means comprising means to bend the tabs against an outer surface of the sheets while the sheets continue through the machine; the tab pressing means comprising a pair of rollers between which the sheets continuously pass as they move through the machine; the roller on the side of the sheets opposite the bent tabs having a plurality of grooves encircling the roller in a plane normal to its axis of rotation, each groove corresponding in position to the position of a tab; means for moving the rollers into contact with opposite sides of the span of doubled sheets except for the lack of contact at the grooves, the roller opposite the grooved `roller having a solid cylindrical surface for pressing the tabs into the sheets while the portions of the sheets opposite the tabs expand into the roller grooves, thereby materially reducing the exposure of rough tab edges beyond the surface of the sheets and providing a strong splice, all without interruption in movement of the sheets through the machine.

8. The machine of claim 7 wherein the tab bending means comprises a pair of block members between which the sheets pass as they move through the machine; the block members extending substantially the full width of the sheets and being spaced apart less than the distance between the outwardly projecting ends of the tabs and the surface of the sheets opposite the tabs.

References Cited in the le of this patent UNITED STATES PATENTS 430,000 Clark et al June 10, 1890 845,079 Gruse Feb. 26, 1907 1,201,539 Arey Oct. 17, 1916 1,395,840 Lavoie Nov. 1, 1921 1,450,961 Otterbein Apr. 10, 1923 1,574,481 Hensley Feb. 23, 1926 1,610,860 Kellogg Dec. 14, 1926 1,975,122 Potdevin Oct. 2, 1934 2,297,948 Eisenhauer Oct. 6, 1942 2,340,784 Westin Feb. 1, 1944 2,430,377 Vorreyer Nov. 4, 1947 2,557,722 Brauchler June 19, 1951 2,601,220 Richardson et al June 17, 1952 2,865,451 Ihrig Dec. 23, 1958 2,874,666 Thor Feb. 24, 1959 2,932,889 Kritscher Apr. 19, 1960 2,945,462 Oberauer July 19, 1960 FOREIGN PATENTS 756,651 Great Britain Sept. 5, 1956

Claims

1. A SPLICING MECHANISM FOR SPLCING TOGETHER A PLURALITY OF MOVING SHEETS OF METAL COMPRISING; A PAIR OF ROLLERS BETWEEN WHICH THE SHEETS PASS; ONE OF THE ROLLERS HAVING A PLURALITY OF CUTTING TEETH AND THE OTHER A CORRESPONDING PLURALITY OF CUTTING CAVITIES; SAID TEETH AND SAID CAVITIES COOPERATING TO CUT TABS INTO THE SHEETS AND TO BEND THE TABS TOWARD THE CAVITIES; A PAIR OF WIPERS BETWEEN WHICH THE TABS PASS WHICH FOLD THE TABS TOWARD THE METAL; AND A SECOND PAIR OF ROLLERS BETWEEN WHICH THE FOLDED TABS PASS FOR PRESSING THE FOLDS, THE ROLLER OF THE SECOND PAIR WHICH IS ON THE SAME SIDE OF THE SHEETS AS THE TOOTHED ROLLER HAVING A PLURALITY OF GROOVES ENCIRCLING ITS PERIPHERY THE NUMBER AND POSITIONS OF WHICH CORRESPOND TO THE NUMBER AND POSITIONS OF THE ROWS OF CUTTING TEETH, AND MEANS FOR MOVING THE SECOND PAIR OF ROLLERS RELATIVE TO ONE ANOTHER.