EP0714414B1 - Procede de preparation de composes vinyle polymerisables par voie anionique - Google Patents
Procede de preparation de composes vinyle polymerisables par voie anionique Download PDFInfo
- Publication number
- EP0714414B1 EP0714414B1 EP94924853A EP94924853A EP0714414B1 EP 0714414 B1 EP0714414 B1 EP 0714414B1 EP 94924853 A EP94924853 A EP 94924853A EP 94924853 A EP94924853 A EP 94924853A EP 0714414 B1 EP0714414 B1 EP 0714414B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- styrene
- flow tube
- initiator
- reaction
- reaction zone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 title claims abstract description 5
- 238000004519 manufacturing process Methods 0.000 title description 2
- 238000006243 chemical reaction Methods 0.000 claims abstract description 13
- 239000003999 initiator Substances 0.000 claims abstract description 12
- -1 diene compounds Chemical class 0.000 claims abstract description 6
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 5
- 238000010924 continuous production Methods 0.000 claims abstract description 4
- 125000002524 organometallic group Chemical group 0.000 claims abstract description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 14
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 10
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 claims description 10
- 238000010539 anionic addition polymerization reaction Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- WGOPGODQLGJZGL-UHFFFAOYSA-N lithium;butane Chemical compound [Li+].CC[CH-]C WGOPGODQLGJZGL-UHFFFAOYSA-N 0.000 claims description 6
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 claims description 5
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 claims description 4
- 238000009835 boiling Methods 0.000 claims description 4
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 claims description 4
- 230000002028 premature Effects 0.000 claims description 4
- 239000002904 solvent Substances 0.000 claims description 4
- DXIJHCSGLOHNES-UHFFFAOYSA-N 3,3-dimethylbut-1-enylbenzene Chemical compound CC(C)(C)C=CC1=CC=CC=C1 DXIJHCSGLOHNES-UHFFFAOYSA-N 0.000 claims description 3
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 claims description 3
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 claims description 3
- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 claims description 2
- 230000003068 static effect Effects 0.000 claims description 2
- 230000014759 maintenance of location Effects 0.000 abstract 1
- 238000009826 distribution Methods 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000004793 Polystyrene Substances 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 125000000129 anionic group Chemical group 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 230000002902 bimodal effect Effects 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- BLHLJVCOVBYQQS-UHFFFAOYSA-N ethyllithium Chemical compound [Li]CC BLHLJVCOVBYQQS-UHFFFAOYSA-N 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- SZAVVKVUMPLRRS-UHFFFAOYSA-N lithium;propane Chemical compound [Li+].C[CH-]C SZAVVKVUMPLRRS-UHFFFAOYSA-N 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
- DVSDBMFJEQPWNO-UHFFFAOYSA-N methyllithium Chemical compound C[Li] DVSDBMFJEQPWNO-UHFFFAOYSA-N 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- NHKJPPKXDNZFBJ-UHFFFAOYSA-N phenyllithium Chemical compound [Li]C1=CC=CC=C1 NHKJPPKXDNZFBJ-UHFFFAOYSA-N 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F36/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
- C08F36/02—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
- C08F36/04—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/04—Polymerisation in solution
- C08F2/06—Organic solvent
Definitions
- the invention relates to a process for the polymerization of a anionically polymerizable compound, especially for Manufacture of crystal clear polystyrene or polybutadiene.
- U.S. Patent 4,883,846 discloses a method for anionic polymerization of styrene. After that Styrene in ethylbenzene with n-butyllithium in one reactor adiabatic, i.e. polymerized without heat dissipation.
- the object of the invention was to overcome the disadvantages described avoid and an economical process for producing e.g. crystal clear polystyrene or polybutadiene through anionic Specify polymerization.
- the task is solved by a continuous process for anionic polymerization of (co) polymerizable vinyl or Diene compounds selected from styrene, ⁇ -methylstyrene, Vinyl toluene, tert-butyl styrene and butadiene in solution and in a reaction zone designed as a flow tube, which does not contains moving parts, using an organometallic Initiator, in which the implementation in the invention essentially adiabatic, i.e. without heat exchange with the Environment and a pressure is selected that is sufficient to avoid premature boiling of the mixture and a to achieve sufficient throughput speed and Residence time is less than 5 minutes.
- Solvents are used. Suitable are e.g. aliphatic, cycloaliphatic or aromatic Hydrocarbons that are liquid under reaction conditions and preferably contain 4 to 12 carbon atoms. Examples for this are pentane, cyclohexane, methylcyclohexane, toluene, Ethylbenzene or xylene.
- initiators are, for example, lithium hydrocarbons such as methyl lithium, ethyl lithium, n- or sec-butyllithium, Isopropyllithium, cyclohexyllithium or phenyllithium used. N-Butyl or sec-butyllithium are particularly preferred.
- the polymerization runs under that for the anionic From typical conditions, i.e. under air and Exclusion of moisture at a temperature between 20 and 200 ° C, preferably between 30 and 180 ° C.
- the molecular weight is about the molar ratio of initiator and monomers set.
- the polymerization is generally up to a turnover of over 99.9% guided.
- the Reaction zone consists of a flow tube in which a Plug flow forms.
- the flow tube can be static Mixers included to promote axial mixing. So-called Kenics mixers or SMX mixers from the company Sulzer.
- Kenics mixers or SMX mixers from the company Sulzer.
- At the entrance (head) of the plug flow reactor there is a Mixture of cleaned and e.g. over alumina dried solvent and distilled monomer compound fed.
- the initiator solution is metered in separately in order to to avoid an early reaction.
- the final temperature of the polymer solution is by concentration of the monomers in the starting solution and is so controlled that the thermal termination of the living chain ends is minimal. To reduce this cancellation, you can use the provide a cooling jacket in the last part of the pipe.
- the reaction is carried out under a pressure high enough is to avoid premature boiling of the mixture and to to achieve a sufficient throughput speed. This is i.a. at a pressure of more than 5, preferably more than 20 cash the case.
- the method according to the invention works with very high Space-time yield and delivers products with tighter Molecular weight distribution.
- the molecular weight distribution of the The resulting polymers can be divided by dividing the Amount of initiator and addition of the individual portions to two or controlled more different locations of the flow tube, i.e. can be set wider. So you can use both products wider than those with bimodal or multimodal distribution receive.
- the living Chain ends with a proton-active substance, for example an alcohol, an acid or a mixture of carbon dioxide and water broken off.
- a proton-active substance for example an alcohol, an acid or a mixture of carbon dioxide and water broken off.
- the polymer solution is after known method freed from low molecular weight components and provided with lubricants, antioxidants etc. if necessary.
- a so-called flash degassing is preferred, the under Pressurized, high-temperature polymer solution in a degasser relaxed and then the pre-degassed melt on one Extruder freed of the remaining solvent.
- a solution of styrene in ethylbenzene was fed at a rate of 750 l / min.
- the concentration of styrene was 32.5%.
- a 1.4 ⁇ 10 -3 molar sec-butyllithium solution in ethylbenzene was fed in separately at the same point.
- the temperature rose from 40 to 171 ° C. in the course of 100 seconds.
- the turnover was 100%.
- the space-time yield was 9360 kg / m 3 h.
- Example 1 was repeated with the proviso that the initiators split in a 1: 1 ratio and the first half at the entrance of the Reactor and the second half in the middle (i.e. after 20 m Pipe length) was fed.
- the space-time yield was 8430 kg / m 3 h.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Polymerisation Methods In General (AREA)
- Polymerization Catalysts (AREA)
Abstract
Claims (5)
- Procédé en continu pour la polymérisation anionique de composés vinyliques respectivement diéniques (co)polymérisables choisis parmi le styrène, l'α-méthylstyrène, le vinyltoluène, le tert.-butylstyrène et le butadiène en solution et dans une zone réactionnelle réalisée sous forme d'un tube d'écoulement qui ne contient pas d'éléments mobiles, en utilisant un initiateur organométallique, caractérisé en ce qu'on procède à la mise en réaction dans des conditions essentiellement adiabatiques, c'est-à-dire sans échange thermique avec l'environnement et on sélectionne une pression qui suffit pour empêcher une ébullition prématurée du mélange et pour atteindre une vitesse de passage suffisante, le temps de séjour étant inférieur à 5 minutes.
- Procédé selon la revendication 1, caractérisé en ce qu'on met en oeuvre le styrène à titre de composé vinylique.
- Procédé selon la revendication 1, caractérisé en ce qu'on met en oeuvre le n- ou le sec.-butyllithium à titre d'initiateur.
- Procédé selon la revendication 1, caractérisé en ce qu'on met en oeuvre, à titre de solvant, le cyclohexane, le méthylcyclohexane ou l'éthylbenzène.
- Procédé selon la revendication 1, caractérisé en ce que le tube d'écoulement contient au moins en partie des mélangeurs statiques.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4327495 | 1993-08-16 | ||
DE4327495A DE4327495A1 (de) | 1993-08-16 | 1993-08-16 | Verfahren zur Herstellung von anionisch polymerisierbaren Vinylverbindungen |
PCT/EP1994/002620 WO1995005401A2 (fr) | 1993-08-16 | 1994-08-08 | Procede de preparation de composes vinyle polymerisables par voie anionique |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0714414A1 EP0714414A1 (fr) | 1996-06-05 |
EP0714414B1 true EP0714414B1 (fr) | 1998-05-20 |
Family
ID=6495302
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP94924853A Expired - Lifetime EP0714414B1 (fr) | 1993-08-16 | 1994-08-08 | Procede de preparation de composes vinyle polymerisables par voie anionique |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0714414B1 (fr) |
JP (1) | JPH09501709A (fr) |
DE (2) | DE4327495A1 (fr) |
ES (1) | ES2116611T3 (fr) |
WO (1) | WO1995005401A2 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014075901A1 (fr) * | 2012-11-15 | 2014-05-22 | Evonik Oil Additives Gmbh | Procédé de production de polybutadiène |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3356763A (en) * | 1962-04-09 | 1967-12-05 | Phillips Petroleum Co | Continuous process for producing block copolymers of dienes and vinyl aromatic hydrocarbons |
US4200713A (en) * | 1977-05-04 | 1980-04-29 | Bayer Aktiengesellschaft | Process for the anionic homo- or co-polymerization of aromatic vinyl compounds |
US4965327A (en) * | 1989-10-23 | 1990-10-23 | The Goodyear Tire & Rubber Company | Synthesis of polydiene rubber by high solids solution polymerization |
EP0522641B1 (fr) * | 1991-07-04 | 1996-10-16 | Shell Internationale Researchmaatschappij B.V. | Polymérisation anionique dans une extrudeuse |
-
1993
- 1993-08-16 DE DE4327495A patent/DE4327495A1/de not_active Withdrawn
-
1994
- 1994-08-08 EP EP94924853A patent/EP0714414B1/fr not_active Expired - Lifetime
- 1994-08-08 WO PCT/EP1994/002620 patent/WO1995005401A2/fr active IP Right Grant
- 1994-08-08 DE DE59406039T patent/DE59406039D1/de not_active Expired - Lifetime
- 1994-08-08 ES ES94924853T patent/ES2116611T3/es not_active Expired - Lifetime
- 1994-08-08 JP JP7506721A patent/JPH09501709A/ja active Pending
Also Published As
Publication number | Publication date |
---|---|
ES2116611T3 (es) | 1998-07-16 |
WO1995005401A2 (fr) | 1995-02-23 |
JPH09501709A (ja) | 1997-02-18 |
EP0714414A1 (fr) | 1996-06-05 |
WO1995005401A3 (fr) | 1995-03-23 |
DE4327495A1 (de) | 1995-02-23 |
DE59406039D1 (de) | 1998-06-25 |
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