EP0644632B1 - Kohlebürste, sowie Verfahren zum Imprägnieren einer solchen - Google Patents
Kohlebürste, sowie Verfahren zum Imprägnieren einer solchen Download PDFInfo
- Publication number
- EP0644632B1 EP0644632B1 EP94113829A EP94113829A EP0644632B1 EP 0644632 B1 EP0644632 B1 EP 0644632B1 EP 94113829 A EP94113829 A EP 94113829A EP 94113829 A EP94113829 A EP 94113829A EP 0644632 B1 EP0644632 B1 EP 0644632B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- carbon brush
- carbon
- ester oil
- impregnated
- bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 54
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 53
- 238000000034 method Methods 0.000 title claims description 10
- 238000005470 impregnation Methods 0.000 title description 6
- 239000010696 ester oil Substances 0.000 claims abstract description 18
- 239000003795 chemical substances by application Substances 0.000 claims description 15
- 239000003921 oil Substances 0.000 claims description 9
- 229930195733 hydrocarbon Natural products 0.000 claims description 7
- 150000002430 hydrocarbons Chemical class 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 239000004215 Carbon black (E152) Substances 0.000 claims description 6
- 150000001733 carboxylic acid esters Chemical class 0.000 claims description 2
- -1 dicarboxylic acid ester Chemical class 0.000 claims 1
- 238000001035 drying Methods 0.000 claims 1
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 239000003349 gelling agent Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- 235000019271 petrolatum Nutrition 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/12—Manufacture of brushes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R39/00—Rotary current collectors, distributors or interrupters
- H01R39/02—Details for dynamo electric machines
- H01R39/18—Contacts for co-operation with commutator or slip-ring, e.g. contact brush
- H01R39/20—Contacts for co-operation with commutator or slip-ring, e.g. contact brush characterised by the material thereof
- H01R39/22—Contacts for co-operation with commutator or slip-ring, e.g. contact brush characterised by the material thereof incorporating lubricating or polishing ingredient
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2918—Rod, strand, filament or fiber including free carbon or carbide or therewith [not as steel]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
- Y10T428/2971—Impregnation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/30—Self-sustaining carbon mass or layer with impregnant or other layer
Definitions
- the invention relates to a carbon brush with an impregnating agent is impregnated, especially carbon brush for heavily used tools. Further The invention relates to a method for impregnating a carbon brush or a coal bar.
- Impregnated carbon brush for electrical machines an impregnating agent containing grease, wax or oil as a lubricant.
- the Impregnants are either liquid or solid at normal temperature and are in an impregnation bath in which the carbon brush is impregnated to a temperature brought equal to or above the melting point of the lubricant.
- Petroleum jelly When used as an impregnating agent, the impregnating temperature is raised to approximately 100 ° C set. After the impregnation process, the carbon brush is at a temperature aftertreated, which is at least as high as the maximum operating temperature.
- DE-AS 1 200 935 DE-AS 1 171 982, DE-OS 1 638 281 and DE-OS 1 638 285 carbon brushes can be impregnated with esters.
- esters There is also the possibility a mixture of polyoxyalkylene diols and their esters on the one hand and aliphatic Carboxylic acid with 8 to 25 carbon atoms and salts of this acid on the other hand as an impregnating agent to use (US 2,425,046).
- Impregnating agent a non-melting fat, a non-melting wax or a contains non-flowing oil, the fat, wax or oil of the impregnating agent a gelling agent made of montmorillonite scales, the surfaces of which have long-chain Hydrocarbons are coated, intimately mixed and therefore in the non-melting or non-flowing, harder and abrasion-resistant condition.
- the Impregnation is carried out using the vacuum pressure method.
- Impregnated carbon brushes according to DE 26 09 834 C3 have proven themselves and show advantages in use in terms of good commutation, less spark interference, long service life and possible application with high performance. Desirable it would be, however, if there were other advantages related to brush wear, collector wear or the collector temperature occurring during operation or the running time the machine would be given, especially if it is used in machines with temperature-sensitive commutators that are asbestos-free.
- the present invention is based on the problem of a carbon brush or a method to further impregnate a soichen of the type described above, that further improvements in the mechanical running behavior of the carbon brush can be achieved are and in particular unproblematic use with asbestos-free commutators is possible. It is also said to improve spark suppression and temperature resistance can be achieved.
- a solvent should not are used.
- the impregnating agent should also be environmentally friendly.
- the problem is solved with a carbon brush in that the carbon brush with a Mixture of ester oil and a synthetic hydrocarbon oil is impregnated.
- the ester oil can be a synthetic ester oil such as carboxylic acid ester or act dicarboxylic acid esters.
- the carbon brush is impregnated with an ester oil which has a kinematic viscosity of approximately 14 mm 2 / s at 100 ° C. and a kinematic viscosity of approximately 63 mm 2 / s at 40 ° C.
- the ester oil should also have a density of about 0.92 g / m 3 at 20 ° C.
- Appropriate carbon brushes impregnated according to the invention are used, so surprisingly managed to significantly lower the commutator temperature and an increase in the service life and a significant reduction in the commutator attack be determined.
- Corresponding carbon brushes are therefore particularly suitable for suitable for use in machines that have asbestos-free commutators.
- a reduction in brush collector wear and a reduction in Collector temperature could be reached especially when the impregnating agent the carbon brush approximately 0.5 to 15 percent by weight, preferably approximately 5 % By weight.
- Impregnation agent does not have to be done using the vacuum pressure method, but that the carbon brush or the carbon bar only lasts for a certain period of time the mixture of ester oil and synthetic hydrocarbon oil is immersed. The period is preferably between 0.5 and 5 hours, in particular 1.5 up to 2.5 hours. Then the carbon brush or the carbon bar is drained and then preferably by spinning at a temperature between 50 and 90 ° C, in particular at about 80 'C over a period of about 5 to 20 minutes, preferably dried in about 10 min. Then the carbon brush is immediate ready for use or the carbon bar could be immediately desired to a carbon brush Geometry can be edited.
- a carbon brush is placed in an undiluted synthetic ester oil at room temperature immersed over a period of about 2 hours, then removed to become and drain ester oil. Then the carbon brush at one Temperature of about 80 ° C spun dry for 10 min. The carbon brush was then immediately ready for use. There was no rinsing.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Motor Or Generator Current Collectors (AREA)
- Carbon And Carbon Compounds (AREA)
- Inert Electrodes (AREA)
- Ceramic Products (AREA)
- Cell Electrode Carriers And Collectors (AREA)
- Pens And Brushes (AREA)
Description
| Imprägniermittel | Bürstenverschleiß [µ/h] | Kollektorver-schleiß [µ/h] | erreichte Laufdauer [h] | Kollektortemperatur [°C] |
| Stand der Technik | 188 | 2,75 | 47 | 60-160 |
| Erfindungsgemäßes Imprägniermittel | 60 | 0,6 | 150 | 50-80 |
Claims (9)
- Kohlebürste, die mit einem Imprägniermittel imprägniert ist, insbesondere Kohlebürste für stark beanspruchte Werkzeuge,
dadurch gekennzeichnet,
daß die Kohlebürste mit einem Gemisch aus Esteröl und einem synthetischen Kohlenwasserstofföl imprägniert ist. - Kohlebürste nach Anspruch 1,
dadurch gekennzeichnet,
daß das Esteröl ein synthetisches Esteröl wie Carbonsäureester oder Dicarbonsäureester ist. - Kohlebürste nach Anspruch 1 oder 2,
dadurch gekennzeichnet,
daß das Esteröl bei 100 °C eine kinematische Viskosität von in etwa 14 mm2/s und bei 40 °C eine kinematische Viskosität von in etwa 63 mm2/s hat. - Kohlebürste nach Anspruch 3,
dadurch gekennzeichnet,
daß das synthetische Esteröl bei 20 °C eine Dichte von in etwa 0,92 g/cm3 hat. - Kohlebürste nach zumindest einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet,
daß die imprägnierte Kohlebürste 0,5 bis 15 Gew.%, vorzugsweise 5 Gew.% Imprägniermittel enthält. - Verfahren zum Imprägnieren einer Kohlebürste oder eines Kohleriegels,
dadurch gekennzeichnet,
daß die Kohlebürste bzw. der Kohleriegel in einem Gemisch aus Esteröl und einem synthetischen Kohlenwasserstofföl imprägniert wird. - Verfahren nach Anspruch 6,
dadurch gekennzeichnet,
daß die Kohlebürste bzw. der Kohleriegel in das Gemisch aus Esteröl und synthetischem Kohlenwasserstofföl über einen Zeitraum t mit vorzugsweise 0,5 < t < 5 h getaucht, anschließend durch Abtropfen überschüssigen Esteröl entfernt und schließlich bei einer Temperatur T mit vorzugsweise 50 °C < T < 90 °C getrocknet wird. - Verfahren nach Anspruch 7,
dadurch gekennzeichnet,
daß die Kohlebürste bzw. Kohleriegel über einen Zeitraum mit 15 < t < 20 min, vorzugsweise mit t ≈ 10 min getrocknet wird. - Verfahren nach zumindest einem der Ansprüche 6 bis 8,
dadurch gekennzeichnet,
daß die Kohlebürste bzw. der Kohleriegel während des Trocknens geschleudert wird.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE4330548 | 1993-09-09 | ||
| DE4330548A DE4330548C2 (de) | 1993-09-09 | 1993-09-09 | Kohlebürste sowie Verfahren zum Imprägnieren einer solchen |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0644632A2 EP0644632A2 (de) | 1995-03-22 |
| EP0644632A3 EP0644632A3 (de) | 1995-12-13 |
| EP0644632B1 true EP0644632B1 (de) | 1999-06-02 |
Family
ID=6497261
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP94113829A Expired - Lifetime EP0644632B1 (de) | 1993-09-09 | 1994-09-03 | Kohlebürste, sowie Verfahren zum Imprägnieren einer solchen |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US5798178A (de) |
| EP (1) | EP0644632B1 (de) |
| AT (1) | ATE180927T1 (de) |
| DE (2) | DE4330548C2 (de) |
| ES (1) | ES2133453T3 (de) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1914783A (zh) * | 2004-04-02 | 2007-02-14 | 爱信精机株式会社 | 石墨质电刷及具备石墨质电刷的电动机 |
| US20070013258A1 (en) * | 2005-07-15 | 2007-01-18 | Aisin Seiki Kabushiki Kaisha | Metal-graphite brush |
| DE102008046770A1 (de) * | 2008-09-11 | 2010-03-18 | Polytec Automotive Gmbh & Co. Kg | Direktcompoundieren von Naturfasern |
| JP6267912B2 (ja) | 2013-10-02 | 2018-01-24 | 東洋炭素株式会社 | 金属炭素質ブラシおよびその製造方法 |
Family Cites Families (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US444794A (en) * | 1891-01-13 | Almerin s | ||
| US2066176A (en) * | 1935-09-27 | 1936-12-29 | Gen Electric | Commutating brush |
| US2412701A (en) * | 1941-02-27 | 1946-12-17 | Nat Carbon Co Inc | Brush for electrical machinery |
| US2393816A (en) * | 1943-01-01 | 1946-01-29 | Gen Electric | Electrical contact element |
| US2425046A (en) * | 1943-05-12 | 1947-08-05 | Nat Carbon Co Inc | Electrical contact brush |
| US2597708A (en) * | 1948-12-30 | 1952-05-20 | American Cyanamid Co | Antistatic agent, treatment of shaped articles therewith, and treated articles |
| NL208206A (de) * | 1955-06-21 | |||
| DE1171982B (de) * | 1959-09-09 | 1964-06-11 | Schunk & Ebe Gmbh | Silikonfeste Buerste fuer elektrische Maschinen |
| DE1200935B (de) * | 1959-09-24 | 1965-09-16 | Schunk & Ebe Gmbh | Gleitkontakte aus Kohlenstoff, insbesondere fuer elektrische Maschinen |
| DE1638281A1 (de) * | 1967-04-04 | 1969-08-07 | Schunk & Ebe Gmbh | Kohlebuerste fuer elektrische Maschinen |
| DE1638285A1 (de) * | 1967-05-27 | 1970-10-29 | Schunk & Ebe Gmbh | Kohlebuersten fuer elektrische Maschinen |
| US3996408A (en) * | 1975-02-28 | 1976-12-07 | Georgy Nikolaevich Fridman | Carbon-graphite brushes for electric machines and method for manufacturing same |
| DE2609834C3 (de) * | 1976-03-10 | 1981-01-08 | Schunk & Ebe Gmbh, 6301 Heuchelheim | Imprägnierte Kohlebürste für elektrische Maschinen und Verfahren zur Herstellung der Kohlebürste |
| US4177316A (en) * | 1977-08-25 | 1979-12-04 | Schunk & Ebe Gmbh | Impregnated carbon brush for electrical machinery |
| JP2789690B2 (ja) * | 1989-07-17 | 1998-08-20 | 日立化成工業株式会社 | カーボンブラシ材 |
| JPH03178543A (ja) * | 1989-12-01 | 1991-08-02 | Hitachi Chem Co Ltd | カーボンブラシ |
-
1993
- 1993-09-09 DE DE4330548A patent/DE4330548C2/de not_active Expired - Fee Related
-
1994
- 1994-09-03 EP EP94113829A patent/EP0644632B1/de not_active Expired - Lifetime
- 1994-09-03 ES ES94113829T patent/ES2133453T3/es not_active Expired - Lifetime
- 1994-09-03 AT AT94113829T patent/ATE180927T1/de not_active IP Right Cessation
- 1994-09-03 DE DE59408342T patent/DE59408342D1/de not_active Expired - Lifetime
- 1994-09-08 US US08/303,034 patent/US5798178A/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| DE4330548A1 (de) | 1995-03-16 |
| DE59408342D1 (de) | 1999-07-08 |
| ATE180927T1 (de) | 1999-06-15 |
| DE4330548C2 (de) | 1998-07-23 |
| EP0644632A2 (de) | 1995-03-22 |
| US5798178A (en) | 1998-08-25 |
| ES2133453T3 (es) | 1999-09-16 |
| EP0644632A3 (de) | 1995-12-13 |
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