EP0639524A1 - Verfahren zur Ermittlung der Produktionsleistung einer Kreuzspulen herstellenden Textilmaschine - Google Patents
Verfahren zur Ermittlung der Produktionsleistung einer Kreuzspulen herstellenden Textilmaschine Download PDFInfo
- Publication number
- EP0639524A1 EP0639524A1 EP94107741A EP94107741A EP0639524A1 EP 0639524 A1 EP0639524 A1 EP 0639524A1 EP 94107741 A EP94107741 A EP 94107741A EP 94107741 A EP94107741 A EP 94107741A EP 0639524 A1 EP0639524 A1 EP 0639524A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- winding
- speed
- winding speed
- average
- thread
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H61/00—Applications of devices for metering predetermined lengths of running material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Definitions
- the invention relates to a method for determining the production output of a textile machine producing cross-wound bobbins with the features of the preamble of claim 1.
- the procedure so far has been such that the average set winding speed as the target speed in stationary operation of the winding unit in connection with the thread count as the production speed is multiplied by the efficiency taking the downtimes into account.
- stationary operation of the winding unit is to be understood as the respective operating phase in which an uninterrupted winding process takes place.
- the useful downtimes are taken into account, so that the actual production output can be determined as a result.
- the peripheral speed of the thread guide drum is not identical to the actual winding speed. So there remains the slip between the thread guide drum and the bobbin surface, which varies from lot to lot due to the different Surface structure of the threads changes, disregarded.
- the driven diameter which changes during the bobbin travel in the case of conical cross-wound bobbins, and which has a considerable influence on the average winding speed, is also disregarded. This driven diameter changes during the bobbin trip, in particular due to the change in the taper of the cheese. In addition, the position of the driven diameter depends on the friction, the thread tension, the contact pressure and other parameters.
- the direct determination of the winding speed on the running thread essentially eliminates all disturbing factors which have previously impaired the accuracy of the determination of the production output.
- the slip dependent on the yarn quality of the respective lot is taken into account as well as the driven diameter that changes during the bobbin travel.
- the mean value formed is representative of the other winding units of the textile machine.
- the measured values from one or a few winding units are taken as a basis for the entire textile machine. If several batches are processed, the directly determined values should only be transferred to the other winding units of the same batch. An exception to this could arise if it is foreseeable that there will be no significant differences in the running properties that affect the winding speed in the case of several processed batches.
- the bobbin speed would have to be measured directly at least at one winding point for each lot.
- the provision of a measuring device at only one or at a few winding positions for determining the winding speed on the running thread results in considerable savings compared to the arrangement of such measuring devices at all winding positions.
- the expected differences in the winding speeds at the winding points of a textile machine or within a batch are significantly smaller than the differences that occur due to slippage or changes in the driven diameter. Rather, they are negligibly small and can easily be tolerated with a view to saving a large number of measuring devices.
- Another advantage of the invention lies in the possibility now available to also take measures of the control of the drive speed or the contact pressure of a thread tensioner to maintain a largely constant thread tension. Such measures are taken, for example, when unwinding spinning bobbins, in particular when unwinding the last one To compensate for one third of the winding increasing tensile forces. On the other hand, this leads to the fact that when the first two thirds of the winding of cops are unwound, a higher winding speed can be realized due to the lower thread tension without additional thread breaks.
- the determination of the production output of a textile machine producing cross-wound bobbins serves the operator to determine the production time for a certain batch size as precisely as possible beforehand. If a deviation from the input winding speed can now be determined by using the method according to the invention of determining the average winding speed, the originally specified production time can still be set by correcting the input winding speed. This correction results in a correspondence between the average winding speed and the target speed required for the required production output. With appropriate programming of the machine, the correction of the target speed based on the comparison mentioned can be implemented automatically. In this way, no intervention is required on the part of the operator in order to meet the originally specified production time for the lot.
- the winding speed has so far only been measured as the basis of a control mechanism for keeping the winding speed constant (for example on precision winding machines in which the winding spindle is driven directly) or for calculating the thread length wound onto a package with the aim of standardizing the thread lengths.
- a control mechanism for keeping the winding speed constant (for example on precision winding machines in which the winding spindle is driven directly) or for calculating the thread length wound onto a package with the aim of standardizing the thread lengths.
- a corresponding measuring device is installed at each winding unit. For this reason, such a measuring method has hitherto been practiced essentially only on precision winding machines.
- the accompanying drawing shows the speed curve of the winding speed at a winding unit between two standstills of the winding unit.
- a first phase I the run-up of the winding unit can be seen, which is as slip-free as possible to avoid damage to the upper thread layers of the Cross-wound should take place and is essentially adapted to the inertia of the cross-wound bobbin.
- this run-up phase is already defined as a normal winding process, that is to say the normal winding speed is already taken as a basis.
- Phase II shows normal winding operation, the slight fluctuations indicating an image disturbance process in which, in order to avoid the formation of winding images, a slight slip is generated between the thread guide drum and the package in the usual way.
- phase III the reduction in speed can be seen when unwinding the last third of the cop. This change in the winding speed is also readily determined with the aid of the transit time correlator and then included in the averaging.
- the bobbin has expired, which means that the winding speed measured on the thread instantly becomes zero.
- a production speed would possibly be displayed here without further winding of the thread.
- the average winding speed v m on which the calculation of the production output is based takes into account all of the stationary operation of the winding unit, that is to say during the Thread course, occurring different speeds.
- This mean value approaches a representative mean value in each measuring cycle between two standstills of a winding unit.
- at least one cross-wound bobbin has to be completed, since during a cross-wound bobbin trip there are a number of changes regarding the slip or the driven diameter, especially in the case of conical bobbins.
- a comparator circuit in a central control unit of the textile machine carries out a constant comparison of the set winding speed with the average winding speed determined according to the invention. At the output of this comparator circuit, there is then possibly a corresponding difference signal between these two variables. This difference signal is then, as is customary in control circuits, amplified and used to correct the target speed. With this automatic control, the specified production time for the batch size is maintained without operator intervention.
Landscapes
- Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Winding Filamentary Materials (AREA)
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4327587 | 1993-08-17 | ||
DE19934327587 DE4327587A1 (de) | 1993-08-17 | 1993-08-17 | Verfahren zur Ermittlung der Produktionsleistung einer Kreuzspulen herstellenden Textilmaschine |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0639524A1 true EP0639524A1 (de) | 1995-02-22 |
Family
ID=6495355
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP94107741A Withdrawn EP0639524A1 (de) | 1993-08-17 | 1994-05-19 | Verfahren zur Ermittlung der Produktionsleistung einer Kreuzspulen herstellenden Textilmaschine |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0639524A1 (ja) |
JP (1) | JPH0776465A (ja) |
DE (1) | DE4327587A1 (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3456670A1 (en) * | 2017-09-19 | 2019-03-20 | Murata Machinery, Ltd. | Textile machine, management device, yarn winding system, and yarn winding method |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10118659A1 (de) * | 2001-04-14 | 2002-10-17 | Schlafhorst & Co W | Spulstelle einer Textilmaschine |
DE10310178A1 (de) * | 2003-03-08 | 2004-09-16 | Saurer Gmbh & Co. Kg | Verfahren und Vorrichtung zum Messen der Garngeschwindigkeit |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1535086A1 (de) * | 1965-03-05 | 1970-04-09 | Alucolor Fmn Schuster & Co | Verfahren zur Geschwindigkeits- und Laengenbestimmung von Textilfaeden |
DE1932549A1 (de) * | 1969-06-27 | 1971-03-11 | Reiners Walter Dr Ing | Verfahren und Vorrichtung zur UEberwachung des Fertigungsprozesses automatischer Spulmaschinen |
DE2137153A1 (de) * | 1971-07-24 | 1973-02-01 | Schlafhorst & Co W | Verfahren zur ueberwachung des fertigungsprozesses automatischer spulmaschinen |
FR2247560A1 (en) * | 1973-10-12 | 1975-05-09 | Krupp Gmbh | Yarn winding control - for regulating the length of yarn wound on the bobbins of a spinning machine |
DE2460252A1 (de) * | 1974-12-19 | 1976-07-01 | Schlafhorst & Co W | Verfahren und vorrichtung zur herstellung von textilspulen vorgegebener fadenlaenge |
GB2065725A (en) * | 1979-12-17 | 1981-07-01 | Zellweger Uster Ag | Producing bobbins |
EP0157134A1 (en) * | 1984-03-22 | 1985-10-09 | Maschinenfabrik Rieter Ag | Length control in winding threads |
DE4225842A1 (de) * | 1992-08-05 | 1994-02-10 | Schlafhorst & Co W | Vorrichtung zum Messen der Geschwindigkeit von Textilfäden an einer Wickeleinrichtung |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2602235C3 (de) * | 1976-01-22 | 1978-07-06 | Kenk, Erhard, 7143 Vaihingen | Meßeinrichtung zum Messen der Länge von laufenden Fäden |
DE3438962A1 (de) * | 1984-10-24 | 1986-04-30 | A. Ott Gmbh, 8960 Kempten | Faden-spulmaschine |
CH669777A5 (en) * | 1986-02-28 | 1989-04-14 | Richard Allemann | Contactless thread length measuring circuit - scans speed proportional signals to derive part length and sums all part lengths to obtain overall length |
-
1993
- 1993-08-17 DE DE19934327587 patent/DE4327587A1/de not_active Withdrawn
-
1994
- 1994-05-19 EP EP94107741A patent/EP0639524A1/de not_active Withdrawn
- 1994-08-17 JP JP19309794A patent/JPH0776465A/ja active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1535086A1 (de) * | 1965-03-05 | 1970-04-09 | Alucolor Fmn Schuster & Co | Verfahren zur Geschwindigkeits- und Laengenbestimmung von Textilfaeden |
DE1932549A1 (de) * | 1969-06-27 | 1971-03-11 | Reiners Walter Dr Ing | Verfahren und Vorrichtung zur UEberwachung des Fertigungsprozesses automatischer Spulmaschinen |
DE2137153A1 (de) * | 1971-07-24 | 1973-02-01 | Schlafhorst & Co W | Verfahren zur ueberwachung des fertigungsprozesses automatischer spulmaschinen |
FR2247560A1 (en) * | 1973-10-12 | 1975-05-09 | Krupp Gmbh | Yarn winding control - for regulating the length of yarn wound on the bobbins of a spinning machine |
DE2460252A1 (de) * | 1974-12-19 | 1976-07-01 | Schlafhorst & Co W | Verfahren und vorrichtung zur herstellung von textilspulen vorgegebener fadenlaenge |
GB2065725A (en) * | 1979-12-17 | 1981-07-01 | Zellweger Uster Ag | Producing bobbins |
EP0157134A1 (en) * | 1984-03-22 | 1985-10-09 | Maschinenfabrik Rieter Ag | Length control in winding threads |
DE4225842A1 (de) * | 1992-08-05 | 1994-02-10 | Schlafhorst & Co W | Vorrichtung zum Messen der Geschwindigkeit von Textilfäden an einer Wickeleinrichtung |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3456670A1 (en) * | 2017-09-19 | 2019-03-20 | Murata Machinery, Ltd. | Textile machine, management device, yarn winding system, and yarn winding method |
Also Published As
Publication number | Publication date |
---|---|
DE4327587A1 (de) | 1995-02-23 |
JPH0776465A (ja) | 1995-03-20 |
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