EP0619134B1 - Chambre de mélange - Google Patents

Chambre de mélange Download PDF

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Publication number
EP0619134B1
EP0619134B1 EP94103386A EP94103386A EP0619134B1 EP 0619134 B1 EP0619134 B1 EP 0619134B1 EP 94103386 A EP94103386 A EP 94103386A EP 94103386 A EP94103386 A EP 94103386A EP 0619134 B1 EP0619134 B1 EP 0619134B1
Authority
EP
European Patent Office
Prior art keywords
separating plate
flow
edge
side surfaces
vortex
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP94103386A
Other languages
German (de)
English (en)
Other versions
EP0619134A1 (fr
Inventor
Yau-Pin Dr. Chyou
Adnan Eroglu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ABB AG Germany
Original Assignee
ABB Management AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ABB Management AG filed Critical ABB Management AG
Publication of EP0619134A1 publication Critical patent/EP0619134A1/fr
Application granted granted Critical
Publication of EP0619134B1 publication Critical patent/EP0619134B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/4317Profiled elements, e.g. profiled blades, bars, pillars, columns or chevrons
    • B01F25/43171Profiled blades, wings, wedges, i.e. plate-like element having one side or part thicker than the other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/4317Profiled elements, e.g. profiled blades, bars, pillars, columns or chevrons
    • B01F25/43172Profiles, pillars, chevrons, i.e. long elements having a polygonal cross-section
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/43197Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor characterised by the mounting of the baffles or obstructions
    • B01F25/431971Mounted on the wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/4317Profiled elements, e.g. profiled blades, bars, pillars, columns or chevrons

Definitions

  • the invention relates to a mixing device for mixing substances which may have the same or different mass flow, the substances to be mixed flowing on both sides and along a separating plate arranged upstream of the mixing zone, to which flow-influencing means are attached on both sides.
  • the invention seeks to remedy this.
  • the invention is therefore based on the object of providing a mixing device of the type mentioned at the outset, with which large-scale longitudinal vortices can be generated, which enable fast, controlled mixing of the flowing substances within a very short distance.
  • the advantage of such a vortex generator can be seen in its particular simplicity in every respect.
  • the element consisting of three walls with flow around it is completely problem-free.
  • the roof surface can be joined with the two side surfaces in a variety of ways.
  • the element can also be fixed to flat or curved channel walls in the case of weldable materials by simple weld seams. From a fluidic point of view, the element has a very low pressure drop when flowing around and it creates vortices without a dead water area.
  • the element due to its generally hollow interior, the element can be cooled in a variety of ways and with various means.
  • a vortex generator essentially consists of three freely flowing triangular surfaces. These are a roof surface 10 and two side surfaces 11 and 13. In their longitudinal extent, these surfaces run at certain angles in the direction of flow.
  • the two side surfaces 11 and 13 are each perpendicular to the associated wall 21 of a partition plate 22, it being noted that this is not mandatory.
  • the side walls which consist of right-angled triangles, are fixed with their long sides on this wall 21, preferably gas-tight. They are oriented so that they form a joint on their narrow sides, including an arrow angle ⁇ .
  • the joint is designed as a sharp connecting edge 16 and is also perpendicular to that wall 21 with which the side surfaces are flush. Installed in a duct, the flow cross-section is hardly affected by blocking because of the sharp connecting edge.
  • the two side surfaces 11, 13 including the arrow angle ⁇ are symmetrical in shape, size and orientation and are arranged on both sides of an axis of symmetry. This axis of symmetry 17 is rectified like the channel axis.
  • the roof surface 10 lies with a very flat edge 15 running transversely to the flow around the separating plate on the same wall 21 as the side walls 11, 13. Its longitudinal edges 12, 14 are flush with the longitudinal edges of the side surfaces protruding into the flow channel.
  • the roof surface extends at an angle of incidence ⁇ to the wall 21. Its longitudinal edges 12, 14 form a tip 18 together with the connecting edge 16.
  • the vortex generator can also be provided with a bottom surface with which it is fastened to the wall 21 in a suitable manner.
  • a floor area is not related to the mode of operation of the element.
  • the connecting edge 16 of the two side surfaces 11, 13 forms the downstream edge of the vortex generator 9.
  • the edge 15 of the roof surface 10 which runs transversely to the flow around the separating plate 22 is thus the edge which is first acted upon by the channel flow.
  • the vortex generator works as follows: When flowing around edges 12 and 14, the flow is converted into a pair of opposing vortices. The vortex axes lie in the axis of the flow. The geometry of the vortex generators is chosen so that no backflow zones arise during vortex generation.
  • the swirl number of the vortex is determined by a corresponding choice of the angle of attack ⁇ and / or the arrow angle ⁇ . With increasing angles, the vortex strength or the number of swirls is increased and the location of the vortex breakdown (if desired at all) moves upstream into the area of the vortex generator itself. Depending on the application, these two angles are ⁇ and ⁇ determined by design and by the process itself. It is then only necessary to adjust the height h of the connecting edge 16 (FIG. 4).
  • the sharp connecting edge 16 in FIG. 2 is the point which is first acted upon by the channel flow.
  • the element is rotated by 180 °.
  • the two opposite vortices have changed their sense of rotation. They rotate along the roof surface and strive towards the wall on which the vortex generator is mounted.
  • the shape of the flow around the separating plate 22 is not essential for the operation of the invention.
  • the partition plate 22 could also be a straight or hexagonal or other cross-sectional shape.
  • the partition plate 22 is curved.
  • the above statement that the side surfaces are perpendicular to the wall must of course be relativized.
  • the connecting edge 16 lying on the line of symmetry 17 is perpendicular to the corresponding wall. In the case of annular walls, the connecting edge 16 would thus be aligned radially, as is shown in FIG. 3.
  • FIG. 3 partially shows a cylindrical container with a built-in partition plate 22.
  • the cross section through which flow is divided is divided into two coaxial, circular channels 20 ′ and 20 ′′ of the same channel height H by this partition plate 22.
  • the outer wall of the partition plate forms the inner channel wall 21'b of the outer channel, while the inner wall of the partition plate forms the outer channel wall 21''a of the inner channel.
  • the same channels could flow through the two channels at different speeds; or it could be flowing substances of different density or chemical composition based on must be mixed in the shortest possible way to a certain uniformly distributed concentration.
  • an equal number of vortex generators 9 are lined up with gaps in the circumferential direction.
  • the height h of the elements 9 is approximately 90% of the channel height H.
  • the annular elements, as shown in FIG. 4, are provided in the same axial plane. The flow takes place perpendicularly into the drawing plane in FIG. 3; the elements 9 are oriented so that the connecting edges 16 are directed against the flow. It can be seen that the direction of rotation of the vortices generated is descending in the area of the connecting edge, i.e. strives towards the wall on which the vortex generator is arranged. At the end of the separating plate 22, the eddy currents generated on its two sides are forced into one another, with the desired mixing occurring.
  • a further increase in the mixing quality is achieved if, as shown in FIG. 3, the connecting edges 16 of the vortex generators in the two subchannels are offset by half a division. If swirl-like vortices are used in the subchannels, it can be seen that the vortices rotating around a common radial on both sides of the separating plate combine to form a large vortex with a uniform direction of rotation.
  • the vortex generators in the two partial channels could have different heights compared to the channel height H.
  • the height h of the connecting edge 16 will be coordinated with the channel height H in such a way that the vortex generated immediately downstream of the vortex generator already reaches such a size that the full channel height H or the full height of the vortex generator is assigned Part of the channel is filled, which leads to a uniform distribution in the applied cross section.
  • Another criterion that can influence the ratio h / H to be selected is the pressure drop that occurs when the vortex generator flows around. It goes without saying that the pressure loss coefficient also increases with a larger ratio h / H.
  • FIG. 4 also illustrates how the cross section of the mixing zone d increases steeply downstream of the trailing edge of the partition plate. With this configuration, it can be seen that an intimate mixture is achieved after a short distance.
  • the invention is not only limited to the exemplary embodiments and examples shown and described.
  • the outer channel walls 21'a and 21''b could of course also be omitted - there is the possibility of combining vortex generators according to FIGS. 1 and 2, for example to to increase the growth of the mixing zone d to one side.

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)

Claims (9)

  1. Dispositif de mélange pour mélanger des matières, qui peuvent présenter un courant massique identique ou différent, dans lequel les matières à mélanger circulent de part et d'autre et le long d'une plaque de séparation (22) disposée en amont de la zone de mélange (d), sur laquelle sont placés, des deux côtés, des moyens agissant sur l'écoulement, dans lequel
    - les moyens sont des générateurs de tourbillons (9), dont plusieurs sont disposés l'un à côté de l'autre sur la largeur ou le périmètre de la plaque de séparation (22), transversalement à la direction de l'écoulement,
    - un générateur de tourbillons (9) présente trois faces librement balayées par un courant de la même matière, qui s'étendent dans la direction de l'écoulement et dont l'une forme la face de toit (10) et les deux autres les faces latérales (11, 13),
    - les faces latérales (11, 13) sont jointives avec une même paroi de la plaque de séparation (22) et forment entre elles l'angle de flèche (α),
    - la face de toit (10) s'applique, par une arête (15) orientée transversalement à la paroi de la plaque de séparation (22) balayée par le courant, sur la même paroi que les faces latérales,
    - et les arêtes à orientation longitudinale (12, 14) de la face de toit, qui sont jointives avec les arêtes à orientation longitudinale, en saillie dans l'écoulement, des faces latérales, sont dirigées vers la paroi de la plaque de séparation (22) sous un angle d'incidence (θ).
  2. Dispositif de mélange suivant la revendication 1, caractérisé en ce que les deux faces latérales (11, 13) du générateur de tourbillons (9) formant l'angle de flèche (α) sont disposées symétriquement par rapport à un axe de symétrie.
  3. Dispositif de mélange suivant la revendication 1, caractérisé en ce que les deux faces latérales (11, 13) formant l'angle de flèche (α) définissent l'une avec l'autre une arête de jonction (16), qui forme une pointe (18) avec les arêtes à orientation longitudinale (12, 14) de la face de toit (10) et en ce que l'arête de jonction est de préférence perpendiculaire à la paroi de la plaque de séparation (22) avec laquelle les faces latérales sont jointives.
  4. Dispositif de mélange suivant la revendication 3, caractérisé en ce que l'arête de jonction (16) et/ou les arêtes à orientation longitudinale (12, 14) de la face de toit sont au moins approximativement effilées.
  5. Dispositif de mélange suivant la revendication 3, caractérisé en ce que l'axe de symétrie du générateur de tourbillons (9) est orienté dans la direction de l'écoulement, l'arête de jonction (16) des deux faces latérales (11, 13) formant l'arête aval du générateur de tourbillons et l'arête (15) de la face de toit (10) orientée transversalement à la paroi balayée par le courant étant l'arête atteinte en premier lieu par le courant.
  6. Dispositif de mélange suivant la revendication 3, caractérisé en ce que l'axe de symétrie est orienté dans la direction de l'écoulement, l'arête de jonction (16) des deux faces latérales (11, 13) étant l'arête atteinte en premier lieu par le courant tandis que l'arête (15) de la face de toit (10), orientée transversalement à la paroi balayée par le courant, est disposée en aval.
  7. Dispositif de mélange suivant la revendication 1, caractérisé en ce que la plaque de séparation (22) est disposée dans un récipient à double canal en formant deux canaux partiels annulaires (20', 20''), et en ce que le même nombre de générateurs de tourbillons (9) sont disposés en direction périphérique dans chaque canal partiel, et en ce que les générateurs de tourbillons sont fixés de part et d'autre à la plaque de séparation (22) dans un même plan axial.
  8. Dispositif de mélange suivant la revendication 7, caractérisé en ce que le rapport de la hauteur (h) du générateur de tourbillons à la hauteur (H) du canal partiel (20', 20'') est choisi de telle façon que le tourbillon produit immédiatement en aval du générateur de tourbillons remplisse toute la hauteur du canal partiel ou toute la hauteur de la partie de canal associée au générateur de tourbillons.
  9. Dispositif de mélange suivant la revendication 7, caractérisé en ce que les générateurs de tourbillons (9) de deux canaux partiels voisins, disposés sur la plaque de séparation (22), sont décalés d'un demi-pas l'un par rapport à l'autre.
EP94103386A 1993-04-08 1994-03-07 Chambre de mélange Expired - Lifetime EP0619134B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH108493 1993-04-08
CH1084/93 1993-04-08

Publications (2)

Publication Number Publication Date
EP0619134A1 EP0619134A1 (fr) 1994-10-12
EP0619134B1 true EP0619134B1 (fr) 1996-12-18

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EP94103386A Expired - Lifetime EP0619134B1 (fr) 1993-04-08 1994-03-07 Chambre de mélange

Country Status (4)

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US (1) US5423608A (fr)
EP (1) EP0619134B1 (fr)
JP (1) JP3578355B2 (fr)
DE (1) DE59401295D1 (fr)

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DE102012008732A1 (de) * 2012-05-04 2013-11-07 Xylem Water Solutions Herford GmbH Mischvorrichtung für UV-Wasserbehandlungsanlagen mit offenem Kanal
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Also Published As

Publication number Publication date
DE59401295D1 (de) 1997-01-30
JP3578355B2 (ja) 2004-10-20
EP0619134A1 (fr) 1994-10-12
JPH07784A (ja) 1995-01-06
US5423608A (en) 1995-06-13

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