EP1278594B1 - Malaxeur a melange force a deux arbres, son utilisation et procede pour faire fonctionner un malaxeur a melange force a deux arbres - Google Patents
Malaxeur a melange force a deux arbres, son utilisation et procede pour faire fonctionner un malaxeur a melange force a deux arbres Download PDFInfo
- Publication number
- EP1278594B1 EP1278594B1 EP00920975A EP00920975A EP1278594B1 EP 1278594 B1 EP1278594 B1 EP 1278594B1 EP 00920975 A EP00920975 A EP 00920975A EP 00920975 A EP00920975 A EP 00920975A EP 1278594 B1 EP1278594 B1 EP 1278594B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mixer
- shaft
- rotation
- shafts
- mixing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/14—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
- B28C5/146—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis with several stirrers with parallel shafts in one container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/07—Stirrers characterised by their mounting on the shaft
- B01F27/071—Fixing of the stirrer to the shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/70—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
- B01F27/701—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers
- B01F27/702—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers with intermeshing paddles
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
- E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
- E01C19/1013—Plant characterised by the mode of operation or the construction of the mixing apparatus; Mixing apparatus
- E01C19/104—Mixing by means of movable members in a non-rotating mixing enclosure, e.g. stirrers
Definitions
- the invention relates to a two-shaft compulsory mixer, use of the two-shaft compulsory mixer and a method for operating a Twin-shaft paddle mixer.
- Two shaft compulsory mixer as for example from the documents DE-U-85 34 830, GB-A-2 030 463 or EP-A- 0 219 471 are known, come preferentially wherever medium to large quantities are more powdery and / or granular mixes dry or with addition of liquid additives (binders) with each other must be mixed.
- two-shaft compulsory mixers for mixing of the raw materials used. Because in these applications the requirements for the mix quality are relatively high, the mixing usually takes place in so-called batch mixers, where certain amounts of starting materials be mixed together until a mixture of substances with the desired mixing quality. Then will the mixer empties and stands for mixing one other specific amount of substance (batch) available.
- the starting materials can also be mixed with so-called continuous mixers which are mixed together are usually built longer than batch mixers, i.e. usually have more center mixing levels than these.
- continuous mixers which are mixed together are usually built longer than batch mixers, i.e. usually have more center mixing levels than these.
- the batch mixer and the continuous mixer the economy depends to a large extent on the ability of the mixer from the best possible homogeneous in the shortest possible time Mixing of the raw materials to be mixed achieve.
- In one aspect of the invention is a Two-shaft compulsory mixer with two with mixing tools equipped and in opposite directions of rotation provided driven mixer shafts.
- the mixer shafts are synchronized with each other. Your axes of rotation are in a substantially horizontal plane parallel to each other arranged and the mixing tools are axial one after the other, several axially on each mixer shaft forming center mixing planes arranged one behind the other arranged the mixer shafts.
- mixing tools which Forming center mixing levels are exclusive here viewed such mixing tools that do not match the Adjacent the end faces of the mixing trough for stripping Mixed material from the same or to effect a flow reversal of the mix in the wall area.
- the mixing tools axially between these in the end wall area of the mixing trough arranged tools.
- the mixing tools are so arranged around the axes of rotation of the mixer shafts, that they are radial in different directions extend.
- the arrangement of the mixing tools is also on the mixer shafts in such a way that the mixer shafts at Rotation in the direction of rotation in opposite directions have and that the axial direction of the axial sequence of two adjacent center mixing planes the same mixer shaft, the tools of which when rotated in Direction of rotation directly in succession Pass horizontal between the waves in both Waves are rectified. It has to be considered here as a starting point a center mixing level, the flanked on both sides by neighboring center mixing levels is and not one that is on one side is adjacent to a plane of the mixer shaft that Stripping and / or reversing tools.
- the axial running direction of the aforementioned The sequence is therefore the same in the case of a mixer shaft with their conveying direction while they are with the other Mixer shaft opposite to the conveying direction of the same is.
- the two Mixer shafts also for explanation purposes as the "co-rotating mixer shaft” or the “counter-rotating Mixer shaft ".
- the arrangement of the mixing tools on the waves and the synchronization of the waves each other is also designed such that in regular intervals mixing tools of both mixer shafts from bottom to top essentially axially and / or radially adjacent the horizontal between the Pass through mixer shafts.
- Two-shaft compulsory mixers each form at least two the mixing tools of both mixer shafts, i.e. at least one tool for each shaft, regularly when passing through the area between the mixer shafts essential coherent structure, which in vertical direction between the two waves from below goes up and one in the direction of movement projected area which is substantially the Sum of the projected areas of each other in the direction of rotation adjacent mixing tools. It has shown that these statements compared to those from the State-of-the-art dual-shaft compulsory mixers with identical number of center mixing levels to a clear Shortening the mixing times for a specific one Mixed quality leads.
- all mixing tools of a mixer shaft have the same radial extension from the axis of rotation of the mixer shaft on, i.e. that from the outer edges of the mixing tools when rotating the mixer shaft around its axis of rotation in all Center mixing planes of this wave equal circles to be discribed.
- the mixing tools preferably have Both mixer shafts have identical radial extensions the axes of rotation of the mixer shafts. This gives the advantage that the two-shaft compulsory mixer unites symmetrical structure maintains what an even Mixing is beneficial, and that only a few different ones Components for the production of mixer shafts are needed.
- the mixer shafts are at an identical speed driven, especially with mixer shafts where Mixing tools with the same radial extensions to each other bordering the horizontal between the waves go through, has the advantage that the outer edges the mixing tools have the same speeds on one Have a circular path around the axes of rotation of the shafts.
- the mixer shafts are at an uneven speed driven, which is then advantageous, for example, if the mixing tools that are adjacent to each other Traverse the horizontal between the mixer shafts, have different radial extents or if the number of arranged on their center mixing levels Mixing tools unequal, their distribution at more than one mixing tool per center mixing level the circumference of the wave is even, however.
- Both mixer shafts advantageously have the two-shaft compulsory mixer has the same number of center mixing levels on, it being preferred that this Center mixing planes in the same axial positions are arranged, which means that through the middle the axial extension of the mixing tools Radial lines are essentially congruent. Of it is further preferred that the mixing tools each Mixer shaft have the same axial extent.
- the overlap ratio is preferably i.e. the quotient from the rotation axis distance and the sum of the greatest radial extents the one on two center mixing levels with the same axial Position and / or on two center mixing levels with each other Mixing tools arranged adjacent to the axial position both mixer shafts, in the range between 0.7 and 0.9. This results in an intensive mixing zone of advantageous width between the mixer shafts. Consists no overlap between those at the middle mixing levels mixing tools arranged in the same axial position, so these mixing tools can be radially adjacent to each other pass through the horizontal between the waves.
- each Mixer shaft of the two-shaft compulsory mixer on each of them Center mixing planes exactly one mixing tool, i.e. both Mixer shafts are only with single-arm mixing tools equipped.
- both Mixer shafts on each of their center mixing levels exactly have two mixing tools.
- the mixing tools are arranged in this way on a mixer shaft, that the angle of rotation that the mixer shaft in the intended direction of rotation between the steps through the horizontal between the mixer shafts of two mixing tools of this mixer shaft, which in the intended direction of rotation one after the other the horizontal between the mixer shafts go through and relate to axially adjacent ones Center mixing planes of the mixer shaft are the same size.
- the mixing tools are such axially on the shaft and radially on the circumference of the Shaft arranged that when turning the same the mixing tools of axially successive center mixing planes successively the horizontal between pass through the waves and thereby the angle at Rotation around its axis of rotation in the direction of rotation is swept between two mixing tools, between all mixing tools is the same size.
- a center mixing level on both sides of neighboring Flanking the middle mixing levels and not one that which on one side is adjacent to a plane of the Mixer shaft is the stripping and / or reversing tools having.
- both mixer shafts are the same. Become both shafts are also driven at the same speed, so their blades go through in an even sequence the horizontal between the mixer shafts.
- this is Angle of rotation 135 °, 120 °, 90 °, 60 ° or 45 °, which in particular is advantageous if the wave core of the Mixer shafts to which the mixing tools are attached, is formed by a polygonal shaft.
- the shaft core is of a square shaft, a hexagonal shaft or an octagonal shaft is formed as a positive in the direction of rotation Attachment of the mixing tools in angular divisions an integer multiple, an integer fraction or a sum of integral fractions of the Angle between two adjacent outer surfaces correspond to the polygonal shaft, easily possible is.
- the mixing tools of the mixer shafts on Center mixing planes arranged with the same axial positions have the same axial Extensions and there is a radial overlap between several axially adjacent center mixing levels both mixer shafts, so it is preferred that the angle of rotation which a first mixer shaft is in the intended direction of rotation between the steps through the horizontal between the mixer shafts a first of their mixing tools and one in a center mixing plane with the same axial position arranged mixing tool of the second mixer shafts sweeps, is the same size as the angle of rotation, which this first mixer shaft in the intended Operating direction between passing through the horizontal between the mixer shafts this said first mixing tool and a next mixing tool this first mixer shaft, which is based on an axially adjacent center mixing plane and when rotating in the direction of rotation directly on the said first mixing tool follows, sweeps. hereby form between the horizontal the mixer shafts when passing through the horizontal axially adjacent pairs of mixing tools both mixer shafts.
- said first one Mixer shaft the mixer shaft whose direction of conveyance at The direction of rotation is opposite axial running direction of the axial sequence of two neighboring ones Center mixing levels of this mixer shaft, the Tools directly in the direction of rotation successively the horizontal between the waves pass through, ie the "counter-rotating mixer shaft".
- the surfaces of the mixing tools pointing in the direction of rotation to form a funding direction of respective mixer shaft with respect to the axis of rotation of the the respective mixer shaft must be formed the one another when passing through the horizontal adjacent mixing tools in this embodiment in Area between the mixer shafts each a V-shaped Formation with the axial extension of these two mixing tools from between the mixer shafts is moved up.
- the mixer shaft the mixer shaft, the direction of delivery when the Mixer shaft is aligned in the direction of rotation the axial running direction of the axial sequence of two Adjacent center mixing planes of this mixer shaft, the Tools directly in the direction of rotation successively the horizontal between the waves pass through, ie the "synchronous mixer shaft", see above form each other when passing through the horizontal adjacent mixing tools in the area between the Mixer shafts each with a pointed roof-shaped structure the axial extension of two mixing tools, which is moved up between the mixer shafts.
- both mixer shafts with mixing tools have uniform radial extents
- both Mixer shafts an identical number per center mixing level Mixing tools, preferably single-arm mixing tools, have and the shafts driven at the same speed become. This creates over the entire Mixing zone between the waves a uniform Umschaufellogik.
- the two-shaft compulsory mixer has areas on, in which neither between on middle mixing levels same axial position still between axially to each other adjacent mixing tools arranged mixing tools there is an overlap, so step through on the center mixing planes of the same axial position arranged mixing tools of both shafts in these Areas with horizontal between the waves with advantage simultaneously.
- each of the mixer shafts of the two-shaft compulsory mixer at least 3 center mixing levels, in particular at least 4 center mixing levels and in particular at least 8 center mixing levels.
- the Two-shaft compulsory mixer as a batch mixer or as Continuous mixer designed.
- the mixing tools of the Mixer shafts are axially one behind the other, per mixer shaft forming several center mixing levels, and on several Circumferential positions around the axes of rotation of the mixer shafts arranged around such that the mixer shafts at Rotation in the direction of rotation in opposite directions have and that the axial direction of the axial sequence of two adjacent center mixing planes the same mixer shaft, the tools of which when rotated in Direction of rotation directly in succession Pass horizontal between the waves in both Waves are rectified.
- a two-shaft compulsory mixer that at every center mixing level of every mixer shaft has a one-arm mixing tool on the previously described manner operated.
- the synchronization of the mixer shafts is set so that the first mixer shaft is the mixer shaft, its direction of rotation facing the mixer shaft in the direction of rotation is the axial running direction of the axial sequence two adjacent center mixing levels of this mixer shaft, their tools when rotating in the direction of rotation the horizontal one after the other pass between the waves, i.e. the opposite one Mixer shaft ".
- the mixer shafts so that the first Mixer shaft is the mixer shaft, its conveying direction when the mixer shaft rotates in the direction of rotation the axial running direction of the axial is rectified Sequence of two neighboring center mixing levels Mixer shaft, its tools when rotating in the direction of rotation the horizontal one after the other pass between the waves, that is the "synchronous Mixer shaft ".
- the speed of the Mixer shafts set in such a way that a Froude number in the range from 0.5 to 1.0 or in the range from 1.0 to 2.0 results, especially in the range of 0.6 to 0.9 preferably for concrete, and especially in Range from 1.1 to 1.6 preferably for asphalt results.
- Fig. 1 is a preferred embodiment of the twin-shaft compulsory mixer 1 with 8 center mixing levels 5a-5h partially cut in the top view obliquely from above shown.
- the mixer is a batch mixer for concrete and run asphalt.
- the Mixing trough 2 two mixer shafts 3a, 3b in a horizontal Level arranged parallel to each other.
- the mixer shafts 3a, 3b are with one-armed mixing tools 4 which axially one behind the other on the shafts 3a, 3b are arranged and several per mixer shaft 3a, 3b Form axial center mixing planes 5a-5h.
- the mixing tools 4 extend radially in different directions the axes of rotation of the mixer shafts 3a, 3b around and in this case consist of mixer arms with their on Mixer blades arranged away from the shaft axis of rotation.
- the adjacent to the front of the mixing trough tools 6 arranged on the shafts serve as mentioned above, essentially stripping of mix from the front of the mixing trough as well if necessary, the flow reversal of the mix flow in the wall area and are shown in the here Consideration not viewed as mixing tools 4 and also do not form center mixing levels 5a-5h according to the here definition used.
- FIG. 1 is a side view in the axial direction the mixer shafts 3a, 3b arranged in the mixing trough 2
- the mixing tools 4 such on the circumference of the mixer shafts 3a, 3b arranged that the angle of rotation ⁇ , which each mixer shaft in the intended direction of rotation D1, D2 between passing through the Horizontal between the mixer shafts 3a, 3b of each two of their mixing tools, which are in the intended Direction of rotation D1, D2 directly in succession Pass through the horizontal between the mixer shafts 3a, 3b and on adjacent center mixing levels 5a-5h
- the mixer shaft is located, swept, from the center mixing level 5a-5h are equal to the center mixing level 5a-5h and are also the same size for both mixer shafts 3a, 3b.
- the angle of rotation ⁇ is 135 ° and is thus identical to the angle, the two each contiguous surfaces of the mixer shaft cores forming octagonal waves.
- the mixing tools 4 are in this way the mixer shafts 3a, 3b arranged that the Mixer shafts when rotating in the intended Operating directions D1, D2 opposite directions Have X1, X2.
- the center mixing level 5d thus follows at the center mixing level 5e, which defines the axial running direction Y2 is. It is when considering the establishment of the axial running direction Y1, Y2 the axial sequence of two Adjacent center mixing planes 5a-5h of the same mixer shaft 3a, 3b, whose tools 4 when rotating in the direction of rotation D1, D2 directly in succession Pass through the horizontal between the waves 3a, 3b note that the center mix level from which it started on both sides of neighboring center mixing levels must be flanked to determine the direction of travel Y1, Y2 due to the sequence of the center mixing levels 5a-5h. It comes in the illustrated So only the center mixing planes 5b to 5g as Starting point of this consideration in question.
- Center mixing level 5a or 5h Will by one Center mixing level, which is adjacent to a equipped with a reversing and / or stripping tool Plane of the shaft is arranged, so in this case of Center mixing level 5a or 5h, there is only one only adjacent center mixing level 5a-5h on the each other side of this center mixing level, which is why a determination of the running direction Y1, Y2 starting from these center mixing levels is not possible.
- this direction of travel Y1 is the same as for Mixer shaft 3b and thus opposite to the conveying direction X1 of mixer shaft 3a, which is why this is is an "opposing mixer shaft”.
- the Mixer shafts 3a, 3b on one side with drives 7a, 7b provided which these in operation in the intended Drive direction of rotation D1, D2 and mechanically a shaft with a positive coupling 8 with each other are rotationally coupled. Due to the coupling, the mixer shafts are 3a, 3b synchronized, i.e. they have a fixed Angular position to each other, and are shown in the Case driven at the same speed.
- the coupling of the mixer shafts can alternatively also by means of electrical or electronic coupling of separate drives.
- Both mixer shafts have a representation 3a, 3b the same number of mixing tools 4 and same number of center mixing levels 5a-5h on the same axial positions.
- both Mixer shafts 3a, 3b have the same axial extensions A and have no axial overlap.
- Hers too radial extension B from the axes of rotation of the shafts 3a, 3b is the same, which is why the diameter of the circles, which these when the mixer shafts rotate about their Describe axes of rotation in all center mixing planes 5a-5h are the same size for both mixer shafts 3a, 3b.
- the distance C of the axes of rotation of the mixer shafts 3a, 3b to each other is smaller than the sum of largest radial extents B each on two Center mixing planes 5a-5h with the same axial position arranged mixing tools 4 of both mixer shafts 3a, 3b (the ratio is 0.85 in the example shown), it occurs in the area between the mixer shafts 3a, 3b an overlap of the outer edges of the mixing tools 4 of both waves 3a, 3b at center mixing levels 5a-5h the same axial position described circles.
- the version shown is Synchronization of the mixer shafts 3a, 3b selected so that the mixing tools 4 of the mixer shaft 3b, in which the Delivery direction X2 is the same as the direction of travel Y2 the synchronous mixer shaft ", in the middle mixing planes 5a-5h with the same axial position the horizontal between the mixer shafts 3a, 3b by the previously pass through described rotation angle ⁇ earlier than Mixing tools 4 of the "counter-rotating mixer shaft” 3a.
- This will form the passage through the Horizontal pairs of mixer blades in the area a pointed roof-shaped, essentially coherent structure 9 with the axial extension of two mixer blades from which is moved upward between the mixer shafts 3a, 3b.
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Accessories For Mixers (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Claims (29)
- Malaxeur à circulation forcée (1) avec deux arbres (3a, 3b) à axes parallèles disposés dans un plan essentiellement horizontal, ces arbres tournant de façon synchrone en des directions opposées (D1, D2) et portant chacun plusieurs pales (4) décalées le long de chaque arbre de façon à former plusieurs plans centraux de mixage (5a - 5h), et s'étendant radialement en diverses directions autour des arbres (3a, 3b) de manière à refouler en des directions opposées (X1, X2) lors de la rotation des arbres (3a, 3b) en leurs directions de fonctionnement normal (D1, D2), et de manière à ce que les directions axiales (Y1, Y2) en lesquelles on progresse lorsqu'on observe au cours de cette rotation le passage successif à travers le plan horizontal contenant les axes des deux arbres, de deux pales (4) appartenant à deux plans centraux de mixage voisins d'un même arbre (3a, 3b) soient orientées dans le même sens, l'agencement des pales (4) sur les arbres (3a, 3b) et la synchronisation de ceux-ci étant tels que des pales (4) appartenant aux deux arbres (3a, 3b) traversent essentiellement ensemble et à intervalles réguliers, de bas en haut et radialement et/ou axialement côte à côte, le plan horizontal contenant les axes des deux arbres (3a, 3b).
- Malaxeur selon la revendication 1, caractérisé en ce que les diamètres des cercles décrits dans chaque plan central de mixage (5a - 5h) d'un arbre (3a, 3b) par les bords externes de ses pales lors de sa rotation autour de son axe sont égaux, et en particulier en ce que ces diamètres sont essentiellement égaux pour les deux arbres.
- Malaxeur selon une des revendications précédentes, caractérisé en ce qu'il comporte des moyens d'entraínement (7a, 7b) pour entraíner les deux arbres à la même vitesse de rotation.
- Malaxeur selon une des revendications 1 ou 2, caractérisé en ce qu'il comporte des moyens d'entrainement (7a, 7b) pour entraíner les deux arbres à des vitesses de rotation différentes, et en particulier en ce qu'il comporte des moyens d'entraínement (7a, 7b) pour entraíner un premier arbre (3a, 3b) à une vitesse de rotation double de celle du second arbre (3b, 3a).
- Malaxeur selon une des revendications précédentes, caractérisé en ce que les deux arbres (3a, 3b) présentent le même nombre de plans centraux de mixage (5a - 5h), et en particulier en en ce que ces plans sont disposés aux mêmes positions axiales, et en particulier en ce que les pales (4) de chacun des arbres (3a, 3b) ont la même extension axiale (A).
- Malaxeur selon une des revendications précédentes, caractérisé en ce que la distance (C) entre les axes de rotation des arbres est inférieures à la somme des plus grandes extensions radiales (B) des pales (4) appartenant aux deux arbres agencées sur deux plans centraux de mixage (5a - 5h) de même position axiales et/ou sur deux plans centraux de mixage dont les positions axiales sont voisines l'une de l'autre, et en particulier en ce que le quotient de ladite distance (C) divisée par la somme desdites plus grandes extensions radiales (B) se situe entre 0,7 et 0,9.
- Malaxeur selon une des revendications précédentes, caractérisé en ce que chaque arbre (3a, 3b) comporte exactement une pale (4) sur chacun de ses plans centraux de mixage (5a - 5h).
- Malaxeur selon une des revendications 1 à 6, caractérisé en ce qu'au moins un arbre (3a, 3b) comporte au moins deux pales (4) sur au moins un plan central de mixage (5a - 5h), et en particulier qu'au moins un des arbres (3a, 3b) comporte au moins deux pales (4) sur chacun de ses plans centraux de mixage (5a - 5h), et plus particulièrement que chaque arbre (3a, 3b) comporte deux pales (4) sur chacun de ses plans principaux de mixage (5a - 5h).
- Malaxeur selon la revendication 8, caractérisé en ce que les au moins deux pales (4) agencées dans un plan central de mixage (5a - 5h) d'un arbre (3a, 3b) sont placées à intervalles réguliers autour de l'axe de rotation de cet arbre (3a, 3b).
- Malaxeur selon une des revendications précédentes, caractérisé en ce que les angles (α) parcourus en direction de fonctionnement normal (D1, D2) par un arbre (3a, 3b) entre les passages consécutifs par le plan horizontal contenant les axes des deux arbres (3a, 3b) de deux pales (4) de cet arbre situées dans des plans centraux de mixage voisins (5a-5h) de cet arbre sont tous égaux, et en particulier que ces angles sont les mêmes pour les passages consécutifs de telles pales appartenant aux deux arbres.
- Malaxeur selon la revendication 10, caractérisé en ce que lesdits angles (α) sont égaux à 135° ou 120° ou 90° ou 60° ou 45°.
- Malaxeur selon la revendication 6 et une des revendications 7 à 11, caractérisé en ce que l'angle (β) parcouru par un premier arbre (3a, 3b) en sa direction de fonctionnement normale (D1, D2) entre le passage par le plan horizontal contenant les axes des deux arbres (3a, 3b) d'une première pale du premier arbre et le passage par ce même plan d'une pale ayant la même position axiale et montée sur le second arbre est égal à l'angle (α) parcouru par le premier arbre entre le passage de ladite pale (4) de cet arbre par ledit plan horizontal contenant les axes des deux arbres et le passage consécutif d'une seconde pale (4) de cet arbre agencée dans un plan central de mixage (5a - 5h) voisin.
- Malaxeur selon la revendication 12, le premier arbre étant celui (3a) dont la direction de refoulement (X1) lors de sa rotation normale (D1) est à l'opposée de la direction axiale (Y1) en laquelle on progresse lorsqu'on observe au cours de cette rotation le passage successif à travers le plan horizontal contenant les axes des deux arbres, de deux pales (4) appartenant à deux plans centraux de mixage voisins de cet arbre (3a).
- Malaxeur selon la revendication 12 le premier arbre étant celui (3b) dont la direction de refoulement (X2) lors de sa rotation normale (D2) est orientée dans le même sens que la direction axiale (Y2) en laquelle on progresse lorsqu'on observe au cours de cette rotation le passage successif à travers le plan horizontal contenant les axes des deux arbres, de deux pales (4) appartenant à deux plans centraux de mixage voisins de cet arbre (3b).
- Malaxeur selon une des revendications précédentes, caractérisé en ce qu'au moins un arbre (3a, 3b) comporte une âme de section polygonale sur laquelle sont fixées les pales (4), en particulier lorsque cette section présente quatre, six ou huit pans.
- Malaxeur selon la revendication 15, caractérisé en ce que les angles (α) parcourus par un arbre (3a, 3b) tournant en sa direction de rotation normale (D1, D2) entre les passages consécutifs par le plan horizontal contenant les axes des deux arbres (3a, 3b) de deux pales (4) de cet arbre situées dans des plans centraux de mixage voisins (5a - 5h) sont égaux à l'angle entre deux cotés successifs de l'âme de cet arbre, à un multiple, à une fraction entière ou à une somme de fractions entières de cet angle entre deux cotés successifs de l'âme.
- Malaxeur selon une des revendications précédentes, caractérisé en ce que chaque arbre comporte au moins trois plans de mixage centraux (5a-5c), en particulier au moins quatre tels plans, et plus particulièrement au moins huit tels plans.
- Malaxeur selon une des revendications précédentes, caractérisé en ce que les arbres sont accouplés en rotation par des moyens mécaniques, électriques ou électroniques.
- Malaxeur selon une des revendications précédentes, caractérisé en ce qu'il travaille par charges ou en circulation continue.
- Utilisation du malaxeur selon une des revendications précédentes, pour le malaxage de produits mixtes pulvérulents, granuleux ou plastiques, en particulier pour le malaxage de béton ou d'asphalte.
- Procédé pour le fonctionnement d'un malaxeur (1) à circulation forcée comportant deux arbres (3a, 3b) à axes parallèles disposés dans un plan essentiellement horizontal, ces arbres tournant de façon synchrone en des directions opposées (D1, D2) et portant chacun plusieurs pales (4) décalées le long de chaque arbre de façon à former plusieurs plans centraux de mixage (5a - 5h), et s'étendant radialement en diverses directions autour des arbres (3a, 3b) de manière à refouler en des directions opposées (X1, X2) lors de la rotation des arbres (3a, 3b) en leurs directions de fonctionnement normal (D1, D2), et de manière à ce que les directions axiales (Y1, Y2) en lesquelles on progresse lorsqu'on observe au cours de cette rotation le passage successif à travers le plan horizontal contenant les axes des deux arbres, de deux pales (4) appartenant à deux plans centraux de mixage voisins d'un même arbre (3a, 3b) soient orientées dans le même sens, l'agencement des pales (4) sur les arbres (3a, 3b) et la synchronisation de ceux-ci étant tels que des pales (4) appartenant aux deux arbres (3a, 3b) traversent essentiellement ensemble et à intervalles réguliers, de bas en haut et radialement et/ou axialement côte à côte, le plan horizontal contenant les axes des deux arbres (3a, 3b).
- Procédé selon la revendication 21, caractérisé en ce que chaque arbre (3a, 3b) du malaxeur (1) comporte exactement une pale (4) dans chaque plan central de mixage (5a - 5h).
- Procédé selon une des revendications 21 ou 22, caractérisé en ce que l'on fait tourner les deux arbres à la même vitesse.
- Procédé selon une des revendications 21 ou 22, caractérisé en ce que l'on fait tourner les deux arbres à des vitesses différentes, et en particulier que l'on fait tourner un arbre (3a, 3b) à une vitesse double de celle de l'autre arbre (3a, 3b).
- Procédé selon une des revendications 21 à 24, caractérisé en ce que les arbres (3a, 3b) comportent une âme de section polygonale et que les angles (α) parcourus entre les passages consécutifs par le plan horizontal contenant les axes des deux arbres (3a, 3b) de deux pales (4) d'un même arbre situées dans des plans centraux de mixage voisins (5a - 5h) de cet arbre sont égaux à l'angle entre deux cotés successifs de l'âme de cet arbre, ou à un multiple, à une fraction entière ou à une somme de fractions entières de cet angle.
- Procédé selon une des revendications 21, 22 ou 25 et la revendication 23, avec des arbres (3a, 3b) comportant le même nombre de plans centraux de mixage (5a - 5h) placés aux mêmes positions axiales, la synchronisation des arbres (3a, 3b) étant réalisée de manière à ce que l'angle (β) parcouru par un premier arbre (3a, 3b) tournant en sa direction de rotation normale (D1, D2) entre les passages successifs à travers le plan horizontal contenant les axes des deux arbres (3a, 3b) d'une première pale (4) de cet arbre et d'une seconde pale placée en la même position axiale mais appartenant au second arbre est égal à l'angle (α) parcouru entre les passages consécutifs par le plan horizontal contenant les axes des deux arbres (3a, 3b) de deux pales (4) du premier arbre situées dans des plans centraux de mixage voisins de ce premier arbre.
- Procédé selon la revendication 26, la synchronisation des arbres (3a, 3b) étant réalisée de manière à ce que le premier arbre est étant celui (3a) dont la direction de refoulement (X1) lors de sa rotation normale (D1) est à l'opposée de la direction axiale (Y1) en laquelle on progresse lorsqu'on observe au cours de cette rotation le passage successif à travers le plan horizontal contenant les axes des deux arbres, de deux pales (4) appartenant à deux plans centraux de mixage voisins de cet arbre (3a).
- Procédé selon la revendication 26, la synchronisation des arbres (3a, 3b) étant réalisée de manière à ce que le premier arbre (3b) est celui dont la direction de refoulement (X2) lors de sa rotation normale (D2) est orientée dans le même sens que la direction axiale (Y2) en laquelle on progresse, lorsqu'on observe au cours de cette rotation le passage successif à travers le plan horizontal contenant les axes des deux arbres, de deux pales (4) appartenant à deux plans centraux de mixage voisins de cet arbre (3b).
- Procédé selon une des revendications 21 à 28, caractérisé en ce que les pales des arbres (3a, 3b) situées dans chaque plan central de mixage (5a-5h) d'un arbre ont essentiellement la même extension radiale (B), la vitesse de rotation des arbres étant réglée de façon à obtenir un indice de Froude compris dans l'intervalle situé entre 0,5 et 1,0, ou dans l'intervalle situé entre 1,0 et 2,0, ou plus particulièrement dans l'intervalle situé entre 0,6 et 0,9, et tout particulièrement dans l'intervalle situé entre 1,1 et 1,6.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/IB2000/000578 WO2001085322A1 (fr) | 2000-05-05 | 2000-05-05 | Malaxeur a melange force a deux arbres, son utilisation et procede pour faire fonctionner un malaxeur a melange force a deux arbres |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1278594A1 EP1278594A1 (fr) | 2003-01-29 |
EP1278594B1 true EP1278594B1 (fr) | 2003-09-03 |
Family
ID=11003914
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00920975A Expired - Lifetime EP1278594B1 (fr) | 2000-05-05 | 2000-05-05 | Malaxeur a melange force a deux arbres, son utilisation et procede pour faire fonctionner un malaxeur a melange force a deux arbres |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1278594B1 (fr) |
CN (1) | CN1199719C (fr) |
AT (1) | ATE248643T1 (fr) |
AU (1) | AU2000241379A1 (fr) |
DE (1) | DE50003593D1 (fr) |
WO (1) | WO2001085322A1 (fr) |
Cited By (2)
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WO2024032885A1 (fr) * | 2022-08-10 | 2024-02-15 | Strabag Umwelttechnik Gmbh | Procédé de fonctionnement d'un dispositif de fermentation et dispositif de fermentation |
WO2024032884A1 (fr) * | 2022-08-10 | 2024-02-15 | Strabag Umwelttechnik Gmbh | Procédé de fonctionnement d'un dispositif de fermentation |
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US7320539B2 (en) | 2004-04-05 | 2008-01-22 | Mcneilus Truck And Manufacturing, Inc. | Concrete batching facility and method |
ES2325822B1 (es) * | 2007-01-31 | 2010-04-07 | Prensoland, S.A. | Perfeccionamientos introducidos en las maquinas para la fabricacion en continuo de piezas de hormigon pretensadas o armadas. |
CN101641534B (zh) * | 2007-04-13 | 2013-07-10 | 施泰特尔有限公司 | 双轴搅拌器的驱动设备 |
CN100496686C (zh) * | 2007-07-09 | 2009-06-10 | 陈启宗 | 差动双卧轴沥青再生搅拌机 |
CN101492768B (zh) * | 2008-01-23 | 2010-12-08 | 四川龙蟒矿冶有限责任公司 | 一种高效均匀混合物料的方法及其设备 |
CN101837273A (zh) * | 2009-03-19 | 2010-09-22 | 上海亦晨信息科技发展有限公司 | 组合式三腔混合反应釜及其方法 |
CN101613986B (zh) * | 2009-04-24 | 2011-04-20 | 河南高远公路养护设备股份有限公司 | 沥青混凝土再生冷拌设备的双轴强制搅拌器 |
CN101879752B (zh) * | 2010-06-04 | 2013-01-02 | 山东恒远利废技术发展有限公司 | 立式搅拌机 |
FI122572B (fi) * | 2010-09-09 | 2012-03-30 | Elematic Group Oy | Betonimassan kaksoisakselisekoittimen sekoitusakseli sekä betonimassan kaksoisakselisekoitin |
CN102390086A (zh) * | 2011-10-31 | 2012-03-28 | 泰安岳首筑路机械有限公司 | 改良土厂拌设备 |
CN102658043A (zh) * | 2012-05-15 | 2012-09-12 | 中星路桥工程有限公司 | 一种水稳拌合楼配备的搅拌缸 |
CN102658598B (zh) * | 2012-05-18 | 2014-05-07 | 中联重科股份有限公司 | 搅拌设备 |
CN103726431B (zh) * | 2013-12-08 | 2016-02-24 | 广东易山重工股份有限公司 | 一种沥青石料混合搅拌加热釜的搅拌机构 |
CN104774634A (zh) * | 2015-03-24 | 2015-07-15 | 湖北禾森石化有限公司 | 反向式橡胶沥青反应罐 |
EP3106563A1 (fr) * | 2015-06-19 | 2016-12-21 | Dynapac GmbH | Finisseuse de route, chargeur et dispositif d'homogeneisation |
DE102015009530A1 (de) * | 2015-06-19 | 2016-12-22 | Dynapac Gmbh | Straßenfertiger, Beschicker und Einrichtung zum Homogenisieren |
CN105381733A (zh) * | 2015-12-15 | 2016-03-09 | 天紫环保装备制造(天津)有限公司 | 搅拌机的搅拌结构 |
CN105396483A (zh) * | 2015-12-15 | 2016-03-16 | 天紫环保装备制造(天津)有限公司 | 多轴式搅拌机 |
CN105536594A (zh) * | 2016-02-03 | 2016-05-04 | 湖南万通科技有限公司 | 一种物料混合装置 |
CN108246200B (zh) * | 2018-03-24 | 2023-12-29 | 福建省铁拓机械股份有限公司 | 基于双卧轴强制搅拌的连续式沥青混合料生产设备 |
CN109483729A (zh) * | 2018-12-19 | 2019-03-19 | 江苏江桥机械制造有限公司 | 一种有利于进行搅拌的砌块机 |
KR20220155568A (ko) * | 2020-02-04 | 2022-11-23 | 레이먼드 단 | 폐 플라스틱 제품의 용융 혼합을 위한 열운동식 혼합기 |
CN112023815B (zh) * | 2020-08-21 | 2022-06-07 | 湖南中联重科混凝土机械站类设备有限公司 | 一种搅拌装置及搅拌机 |
CN112092187B (zh) * | 2020-09-22 | 2022-07-19 | 杨忠刚 | 一种水利水电工程用多功能搅拌机的操作方法 |
CN113934160A (zh) * | 2021-10-25 | 2022-01-14 | 北京科瑞远腾测控技术有限公司 | 一种搅拌机智能控制方法 |
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US2646260A (en) * | 1951-02-15 | 1953-07-21 | Stanford C Bates | Feed mixing apparatus |
US3730663A (en) * | 1971-06-25 | 1973-05-01 | Cities Service Co | Pelletizer |
IT1101606B (it) * | 1978-09-21 | 1985-10-07 | Risco Brevetti | Impastatrice per carne e prodotti alimentari in genere |
NO156479C (no) * | 1985-07-03 | 1987-09-30 | Halvor Forberg | Anordning ved blandemaskin. |
DE8534830U1 (de) * | 1985-12-11 | 1987-02-19 | BHS-Bayerische Berg-, Hütten- und Salzwerke AG, 8000 München | Doppelwellen-Zwangsmischer für kontinuierliche und diskontinuierliche Arbeitsweise |
-
2000
- 2000-05-05 CN CNB008194971A patent/CN1199719C/zh not_active Expired - Fee Related
- 2000-05-05 AT AT00920975T patent/ATE248643T1/de not_active IP Right Cessation
- 2000-05-05 AU AU2000241379A patent/AU2000241379A1/en not_active Abandoned
- 2000-05-05 WO PCT/IB2000/000578 patent/WO2001085322A1/fr active IP Right Grant
- 2000-05-05 DE DE50003593T patent/DE50003593D1/de not_active Expired - Lifetime
- 2000-05-05 EP EP00920975A patent/EP1278594B1/fr not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2024032885A1 (fr) * | 2022-08-10 | 2024-02-15 | Strabag Umwelttechnik Gmbh | Procédé de fonctionnement d'un dispositif de fermentation et dispositif de fermentation |
WO2024032884A1 (fr) * | 2022-08-10 | 2024-02-15 | Strabag Umwelttechnik Gmbh | Procédé de fonctionnement d'un dispositif de fermentation |
Also Published As
Publication number | Publication date |
---|---|
ATE248643T1 (de) | 2003-09-15 |
CN1452509A (zh) | 2003-10-29 |
CN1199719C (zh) | 2005-05-04 |
AU2000241379A1 (en) | 2001-11-20 |
EP1278594A1 (fr) | 2003-01-29 |
WO2001085322A1 (fr) | 2001-11-15 |
DE50003593D1 (de) | 2003-10-09 |
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