EP0568916B1 - Tufting-Erzeugnisse - Google Patents
Tufting-Erzeugnisse Download PDFInfo
- Publication number
- EP0568916B1 EP0568916B1 EP19930106882 EP93106882A EP0568916B1 EP 0568916 B1 EP0568916 B1 EP 0568916B1 EP 19930106882 EP19930106882 EP 19930106882 EP 93106882 A EP93106882 A EP 93106882A EP 0568916 B1 EP0568916 B1 EP 0568916B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fibrous
- primary backing
- polyester
- backing layer
- tufts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H11/00—Non-woven pile fabrics
- D04H11/08—Non-woven pile fabrics formed by creation of a pile on at least one surface of a non-woven fabric without addition of pile-forming material, e.g. by needling, by differential shrinking
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H11/00—Non-woven pile fabrics
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
- D05C17/02—Tufted products
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
- D06N7/0068—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by the primary backing or the fibrous top layer
Definitions
- Tufted fabrics such as carpets and rugs, are made up of various components and different types of material.
- the components generally include a primary backing, secondary backing, latex adhesives and tuft material.
- Tufted fabrics generally have a primary backing of natural or synthetic polymeric materials such as polypropylene in a woven or nonwoven fabric form.
- broadloom carpets are normally produced by having a primary backing of woven slit film made from polypropylene into which there is inserted a plurality of tufts by a tufting machine. Tufts are inserted into the primary backing.
- the present invention is a tufted fabric having a fibrous primary backing layer, a plurality of fibrous tufts each made of a bundle of yarns forming a pile layer on the face side of the primary backing layer and extending through the backside of the primary backing layer to form a plurality of loops, wherein the loops are anchored to the primary backing layer either through entanglement or through heating the primary backing layer to cause fusion of the loops to the back of the primary backing layer.
- the amount of the binder fiber is from 5% to 95% of the blend, preferably from 15% to 30% of the blend. As the proportion of the binder fiber in the blend is increased, the resulting heat bonded backing will generally have greater rigidity. The amount of bonding will depend most importantly on whether binder is available to bond the polyester fiber at the crossover point, and the statistical probability of this increases with an increase in the amount of binder.
- the structure may be a stitch bonded fabric.
- the carpet may be further processed, including dyeing and heat treating.
- the blended fibers were carded into a web, and a batting was prepared by crosslapping the webs on standard crosslapping laps.
- the batt was 15.2cm (6 inches)thick made up of 10.
- the batting was then needle punched to entangle the blended fibers and to reduce the batting to the primary backing having a thickness of 2.54mm (0.10 inches).
- the weight of the primary backing was 475 g/m 2 (14 oz./sq. yard).
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Carpets (AREA)
- Nonwoven Fabrics (AREA)
- Woven Fabrics (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Laminated Bodies (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Automatic Embroidering For Embroidered Or Tufted Products (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Sewing Machines And Sewing (AREA)
- Manufacturing Of Multi-Layer Textile Fabrics (AREA)
Claims (9)
- Nadelflorteppich, umfassend:a)eine faserige, primäre Trägerschicht (12), die thermoplastische Binderfasern umfaßt,eine Mehrzahl faseriger Nadelflore (14), die sich durch eine Seite der faserigen, primären Trägerschicht (12) erstrecken, um eine Mehrzahl von Verankerungsschlingen zu bilden, die aus einer gegenüberliegenden Seite der faserigen, primären Trägerschicht (12) herausragen, undeine ungewebte, faserige, sekundäre Trägerschicht (11), die mit der gegenüberliegenden Seite der faserigen, primären Trägerschicht (12) vernadelt ist und thermoplastische Binderfasern umfaßt, wobei die obige Struktur thermofixiert wird, um die Verankerungsschlingen der faserigen Nadelflore (14) zu verfestigen.
- Nadelflorteppich gemäß Anspruch 1, worin die primäre Trägerschicht (12) und die sekundäre Trägerschicht (11) aus dem gleichen thermoplastischen Material sind.
- Nadelflorteppich gemäß Anspruch 1 oder Anspruch 2, worin das thermoplastische Material aus Polyester, Polyamid und Polypropylen ausgewählt ist.
- Nadelflorteppich gemäß irgendeinem der Ansprüche 1 bis 3, worin die thermoplastische Binderfaser eine Heterofil-Faser ist.
- Nadelflorteppich gemäß Anspruch 3, worin die Polyesterfasern Polyethylenterephthalat-Fasern oder Polyethylenterephthalat-Copolyester-Fasern sind.
- Verfahren zur Herstellung eines Nadelflorteppichs, umfassend:das Bereitstellen einer faserigen, primären Trägerschicht (12), die thermoplastische Binderfasern umfaßt;das Einführen einer Mehrzahl faseriger Nadelflore (14) in die faserige, primäre Trägerschicht (12), wobei sich die faserigen Nadelflore (14) durch eine Seite der faserigen, primären Trägerschicht (12) erstrecken, um eine Mehrzahl von Verankerungsschlingen zu bilden, die aus einer gegenüberliegenden Seite der faserigen, primären Trägerschicht (12) herausragen,das anschließende Vernadeln einer ungewebten, faserigen, sekundären Trägerschicht (11), die thermoplastische Binderfasern umfaßt, mit der gegenüberliegende Seite der faserigen, primären Trägerschicht (12), und das anschließende Thermofixieren der obigen Struktur, um die Verankerungsschlingen des faserigen Nadelflors (14) zu verfestigen.
- Verfahren zur Herstellung eines Nadelflorteppichs gemäß Anspruch 6, worin die primäre Trägerschicht (12) und die sekundäre Trägerschicht (11) aus dem gleichen thermoplastischen Material sind.
- Verfahren zur Herstellung eines Nadelflorteppichs gemäß den Ansprüchen 6 oder 7, worin das thermoplastische Material aus Polyester, Polyamid und Polypropylen ausgewählt ist.
- Verfahren zur Herstellung eines Nadelflorteppichs gemäß irgendeinem der Ansprüche 6 bis 8, worin die Binderfaser eine Heterofil-Faser ist.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US87661792A | 1992-05-01 | 1992-05-01 | |
US4160193A | 1993-04-13 | 1993-04-13 | |
US876617 | 1993-04-13 | ||
US41601 | 1993-04-13 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0568916A1 EP0568916A1 (de) | 1993-11-10 |
EP0568916B1 true EP0568916B1 (de) | 1998-08-12 |
Family
ID=26718328
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19930106882 Expired - Lifetime EP0568916B1 (de) | 1992-05-01 | 1993-04-28 | Tufting-Erzeugnisse |
Country Status (11)
Country | Link |
---|---|
EP (1) | EP0568916B1 (de) |
JP (1) | JPH06123052A (de) |
KR (1) | KR930023520A (de) |
CN (1) | CN1084119A (de) |
AT (1) | ATE169697T1 (de) |
AU (1) | AU3820493A (de) |
BR (1) | BR9301703A (de) |
CA (1) | CA2094875A1 (de) |
CZ (1) | CZ80793A3 (de) |
DE (1) | DE69320240T2 (de) |
DK (1) | DK0568916T3 (de) |
Families Citing this family (36)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5443881A (en) * | 1989-12-27 | 1995-08-22 | Milliken Research Corporation | Heat stabilized pile fabric |
ZA933072B (en) * | 1992-05-01 | 1994-10-30 | Hoechst Celanese Corp | A tufted fabric. |
AT402743B (de) * | 1993-06-18 | 1997-08-25 | Asota Gmbh | Recyclierbares gewebe aus polyolefingarn |
US5604009A (en) * | 1994-12-02 | 1997-02-18 | Synthetic Industries, Inc. | Non-adhesive bonded tufted carpet and method for making the same |
DE19506037A1 (de) * | 1995-02-22 | 1996-08-29 | Hoechst Trevira Gmbh & Co Kg | Verformbare, hitzestabilisierbare textile Polware |
DK0821748T3 (da) | 1995-03-17 | 2002-04-02 | Bp Corp North America Inc | Forbedret tæppekonstruktion og tæppebagside dertil |
FR2759384A1 (fr) * | 1997-02-12 | 1998-08-14 | Laroche Sa | Procede de recyclage de revetements de sol ou muraux textiles et nappes fibreuses obtenues par la mise en oeuvre de ce procede |
GB2342362B (en) * | 1998-10-02 | 2002-12-24 | Rawson Carpets Ltd | Floor covering |
JP2002538326A (ja) | 1999-03-02 | 2002-11-12 | イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー | ステッチパイル表面構造体およびそれを製造する方法ならびにシステム |
US6269759B1 (en) | 1999-03-02 | 2001-08-07 | E. I. Du Pont De Nemours And Company | Apparatus for producing a stitched pile surface structure |
AU7322400A (en) * | 1999-09-30 | 2001-04-30 | Marco Alfonso Lepe Cisneros | Method for producing recyclable mats from a single resin or polymer having a textile top or bottom surface and anchoring and secondary lamination by thermofusion of sheets of the same polymer that are embossed and thermomolded in a single operation and product thus |
CN1408035A (zh) | 1999-12-02 | 2003-04-02 | 纳幕尔杜邦公司 | 其粘合剂集中在回针针迹下方的簇绒结构 |
AU2234901A (en) * | 1999-12-21 | 2001-07-03 | Marco Alfonso Lepe Cisneros | Method for producing 100 per cent recyclable carpets from a single resin or polymer having backing and secondary lamination by thermofusing laminae made of the same polymer with or without foam insulator and thermomolded in a single operation and product thus obtained |
CA2427662A1 (en) * | 2000-11-03 | 2002-05-30 | Milliken & Company | Nonwoven material and method of producing the same |
US6967052B2 (en) | 2002-10-15 | 2005-11-22 | Invista North America S.A.R.L. | Stitched-bonded yarn surface structure |
DE10353187A1 (de) * | 2003-11-13 | 2005-06-16 | Fleissner Gmbh | Verfahren zur Stabilisation einer Florware, wie Florteppich mit einem verfestigenden Rücken und Bahnware nach dem Verfahren |
US20080260988A1 (en) * | 2004-09-16 | 2008-10-23 | Manfred Aulbach | Method for Stabilizing a Pile Fabric Such as Pile Carpet with a Reinforcing Back and Web According to the Method |
US7802529B2 (en) * | 2006-05-16 | 2010-09-28 | Johns Manville | Carpet primary backing material |
DE102006050704A1 (de) * | 2006-10-24 | 2008-04-30 | Maltzahn Carpets Gmbh | Verfahren zum Herstellen eines Teppichs und nach dem Verfahren hergestellter Teppich |
KR100918017B1 (ko) * | 2007-10-04 | 2009-09-18 | 김유석 | 인조모피의 제조방법 |
US20120219751A1 (en) * | 2009-11-09 | 2012-08-30 | Kaneka Corporation | Pile fabric and process for producing same |
BE1020203A5 (nl) * | 2011-08-26 | 2013-06-04 | Cttec Bvba | Werkwijze voor het vervaardigen van pooltapijt. |
CN102442043A (zh) * | 2011-09-30 | 2012-05-09 | 江苏红运果服饰有限公司 | 一种耐磨保暖面料 |
CN102505277A (zh) * | 2011-09-30 | 2012-06-20 | 江苏红运果服饰有限公司 | 一种具有发热功能的耐磨保暖面料 |
US20140272262A1 (en) * | 2013-03-12 | 2014-09-18 | Milliken & Company | Recyclable Single Polymer Floorcovering Article |
BE1021961B1 (fr) | 2014-06-23 | 2016-01-29 | Depoortere Freres S.A. | Tissu velours et procede de fabrication d'un tissu velours |
EP3020860A1 (de) * | 2014-11-11 | 2016-05-18 | Bonar B.V. | Primäre Teppichrückbeschichtung für latexfreie Tuftteppiche |
CN104905654B (zh) * | 2015-05-30 | 2016-08-10 | 叶金仁 | 一种簇绒地毯 |
WO2017077036A1 (en) * | 2015-11-05 | 2017-05-11 | Dsm Ip Assets B.V. | A method to manufacture a textile product, a use thereof and a device for applying the method |
CN106222905A (zh) * | 2016-09-30 | 2016-12-14 | 广州番禺职业技术学院 | 一种植鞣皮手工栽绒工艺 |
EP3543397B1 (de) * | 2018-03-20 | 2021-07-07 | Aladdin Manufacturing Corporation | Verfahren zur herstellung von einem teppichboden oder einem teppich |
CN108909133B (zh) * | 2018-06-15 | 2020-07-14 | 阿斯福特纺织(漳州)有限公司 | 一种高品质化纤毯的成型工艺 |
CN111041732B (zh) * | 2019-12-29 | 2022-01-28 | 江苏恒力化纤股份有限公司 | 一种家用地毯的制备方法 |
TWI757684B (zh) * | 2020-01-31 | 2022-03-11 | 三芳化學工業股份有限公司 | 刷毛織物及其製法 |
CN112501812B (zh) * | 2020-11-05 | 2022-07-05 | 江苏文明人造草坪有限公司 | 一种具有高单簇拔出力的人造草坪及其制备工艺 |
CN114108163A (zh) * | 2021-11-29 | 2022-03-01 | 上海嘉麟杰纺织科技有限公司 | 一种防掉毛双面绒面料及其制备方法 |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
LU38499A1 (de) * | 1959-11-16 | |||
FR1335658A (fr) * | 1962-07-13 | 1963-08-23 | Rhovyl Sa | Nouveaux articles à poils piqués et leur procédé de fabrication |
US3325323A (en) * | 1963-07-05 | 1967-06-13 | John H Forkner | Tufting through a porous backing which is subsequently fused |
GB1102361A (en) * | 1964-06-09 | 1968-02-07 | Ici Ltd | Tufted fabrics |
FR1484805A (fr) * | 1966-05-04 | 1967-06-16 | Rhodiaceta | Nouveau tapis |
DE1685159C3 (de) * | 1968-02-23 | 1973-12-20 | Weberei Schneider Kg, 3578 Schwalmstadt | Vollsynthetisches Grundgewebe für Tuftingteppiche |
BE759135A (fr) * | 1969-06-13 | 1971-05-19 | Ozite Corp | Tapis touffetes a surface liee par aiguilletage et pouvant etreteinte de maniere compatible |
EP0030126A1 (de) * | 1979-11-29 | 1981-06-10 | DON BROTHERS BUIST & COMPANY LIMITED | Verfahren zur Herstellung einer Tufting-Stoffbahn, Rückenstoffbahn dafür und nach dem Verfahren hergestellte Stoffbahn |
DE4011479A1 (de) * | 1990-04-09 | 1991-10-10 | Hoechst Ag | Thermisch stabiles, schmelzbinderverfestigtes spinnvlies |
-
1993
- 1993-04-26 CA CA 2094875 patent/CA2094875A1/en not_active Abandoned
- 1993-04-27 AU AU38204/93A patent/AU3820493A/en not_active Abandoned
- 1993-04-28 DK DK93106882T patent/DK0568916T3/da active
- 1993-04-28 DE DE1993620240 patent/DE69320240T2/de not_active Expired - Fee Related
- 1993-04-28 AT AT93106882T patent/ATE169697T1/de active
- 1993-04-28 EP EP19930106882 patent/EP0568916B1/de not_active Expired - Lifetime
- 1993-04-30 KR KR1019930007443A patent/KR930023520A/ko not_active Application Discontinuation
- 1993-04-30 BR BR9301703A patent/BR9301703A/pt not_active Application Discontinuation
- 1993-05-01 CN CN93106561A patent/CN1084119A/zh active Pending
- 1993-05-03 CZ CZ93807A patent/CZ80793A3/cs unknown
- 1993-05-06 JP JP10560793A patent/JPH06123052A/ja active Pending
Also Published As
Publication number | Publication date |
---|---|
KR930023520A (ko) | 1993-12-18 |
BR9301703A (pt) | 1993-11-03 |
CA2094875A1 (en) | 1993-11-02 |
AU3820493A (en) | 1993-11-04 |
DE69320240D1 (de) | 1998-09-17 |
EP0568916A1 (de) | 1993-11-10 |
CN1084119A (zh) | 1994-03-23 |
DE69320240T2 (de) | 1998-12-24 |
CZ80793A3 (en) | 1993-11-17 |
DK0568916T3 (da) | 1999-02-08 |
ATE169697T1 (de) | 1998-08-15 |
JPH06123052A (ja) | 1994-05-06 |
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