EP0520009A1 - Procedes et dispositif de traitement du fumier - Google Patents
Procedes et dispositif de traitement du fumierInfo
- Publication number
- EP0520009A1 EP0520009A1 EP91906587A EP91906587A EP0520009A1 EP 0520009 A1 EP0520009 A1 EP 0520009A1 EP 91906587 A EP91906587 A EP 91906587A EP 91906587 A EP91906587 A EP 91906587A EP 0520009 A1 EP0520009 A1 EP 0520009A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- manure
- condensate
- fat
- acidified
- fertilizer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
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- 210000003608 fece Anatomy 0.000 title claims abstract description 211
- 238000000034 method Methods 0.000 title claims abstract description 159
- 238000012545 processing Methods 0.000 title claims description 32
- 239000003337 fertilizer Substances 0.000 claims abstract description 63
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- 239000004472 Lysine Substances 0.000 claims abstract description 12
- -1 amino acids Chemical class 0.000 claims abstract description 7
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- FFEARJCKVFRZRR-BYPYZUCNSA-N L-methionine Chemical compound CSCC[C@H](N)C(O)=O FFEARJCKVFRZRR-BYPYZUCNSA-N 0.000 claims abstract description 5
- 229930195722 L-methionine Natural products 0.000 claims abstract description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 59
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- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 41
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- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 13
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- VEEKLWDWFOQTRO-UHFFFAOYSA-N 1-[butan-2-yl(octyl)phosphoryl]octane Chemical compound CCCCCCCCP(=O)(C(C)CC)CCCCCCCC VEEKLWDWFOQTRO-UHFFFAOYSA-N 0.000 claims description 3
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- XTAZYLNFDRKIHJ-UHFFFAOYSA-N n,n-dioctyloctan-1-amine Chemical compound CCCCCCCCN(CCCCCCCC)CCCCCCCC XTAZYLNFDRKIHJ-UHFFFAOYSA-N 0.000 claims description 3
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- PZFYOFFTIYJCEW-UHFFFAOYSA-N n-tridecyltridecan-1-amine Chemical compound CCCCCCCCCCCCCNCCCCCCCCCCCCC PZFYOFFTIYJCEW-UHFFFAOYSA-N 0.000 claims description 2
- 150000002823 nitrates Chemical class 0.000 claims description 2
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- 229920000615 alginic acid Polymers 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 125000005233 alkylalcohol group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 230000008953 bacterial degradation Effects 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 235000020958 biotin Nutrition 0.000 description 1
- 229960002685 biotin Drugs 0.000 description 1
- 239000011616 biotin Substances 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- UKEDTXAGPWIFPS-UHFFFAOYSA-N butan-2-yl(dioctyl)phosphane Chemical compound CCCCCCCCP(C(C)CC)CCCCCCCC UKEDTXAGPWIFPS-UHFFFAOYSA-N 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- 229940041514 candida albicans extract Drugs 0.000 description 1
- 150000001721 carbon Chemical class 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 150000004653 carbonic acids Chemical class 0.000 description 1
- 239000005018 casein Substances 0.000 description 1
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 1
- 235000021240 caseins Nutrition 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 229920001429 chelating resin Polymers 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000004508 fractional distillation Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000001963 growth medium Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910000402 monopotassium phosphate Inorganic materials 0.000 description 1
- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
- 150000002830 nitrogen compounds Chemical class 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000011197 physicochemical method Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000003531 protein hydrolysate Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- KYMBYSLLVAOCFI-UHFFFAOYSA-N thiamine Chemical compound CC1=C(CCO)SCN1CC1=CN=C(C)N=C1N KYMBYSLLVAOCFI-UHFFFAOYSA-N 0.000 description 1
- 235000019157 thiamine Nutrition 0.000 description 1
- 229960003495 thiamine Drugs 0.000 description 1
- 239000011721 thiamine Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- IEDVJHCEMCRBQM-UHFFFAOYSA-N trimethoprim Chemical compound COC1=C(OC)C(OC)=CC(CC=2C(=NC(N)=NC=2)N)=C1 IEDVJHCEMCRBQM-UHFFFAOYSA-N 0.000 description 1
- ZMBHCYHQLYEYDV-UHFFFAOYSA-N trioctylphosphine oxide Chemical compound CCCCCCCCP(=O)(CCCCCCCC)CCCCCCCC ZMBHCYHQLYEYDV-UHFFFAOYSA-N 0.000 description 1
- 239000010913 used oil Substances 0.000 description 1
- 238000003809 water extraction Methods 0.000 description 1
- 239000012138 yeast extract Substances 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F3/00—Fertilisers from human or animal excrements, e.g. manure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/005—Treatment of dryer exhaust gases
- F26B25/006—Separating volatiles, e.g. recovering solvents from dryer exhaust gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/005—Drying solid materials or objects by processes not involving the application of heat by dipping them into or mixing them with a chemical liquid, e.g. organic; chemical, e.g. organic, dewatering aids
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/14—Combined heat and power generation [CHP]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
- Y02P20/145—Feedstock the feedstock being materials of biological origin
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/40—Valorisation of by-products of wastewater, sewage or sludge processing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Definitions
- the present invention relates to a method for preparing a granular fertilizer from manure.
- the present invention relates further to the treating of manure condensate that results in the processing of manure, to a method for the synthesis of organic compounds, such as amino acids, namely L-lysine and L-methionine, from manure, to a method for refining volatile, organic oc pounds from manure, and to a specific method and device for treating manure.
- the invention has for its object to provide a fertilizer which is agronomical ' ly improved over artificial fertilizer, so that as will be illustrated below the dose of fertilizer may be reduced to that of artificial fertilizer.
- the method according to the invention for preparing a granular fertilizer from manure comprises the steps of: i) acidifying the manure; ii) dehydrating the acidified manure and evaporating the carrier liquid; and iii) forming granules from the fertilizer obtained.
- the fertilizer according to the invention will comprise a relatively high percentage of organic substances, generally more than 30 to 40%, preferably about 50% organic substances. Next to this the emission of ammonia is strongly reduced.
- the fertilizer granulates spontaneously, but the granulation may be carried out within narrow granulate-sized distributions when preferably granulation promoting agents are added.
- These granulation promoting agents comprise for instance chalk, molasses, carboxymethyl cellulose and bentonite.
- these additives are binders which bind the fertilizer granules to an agglomerate.
- the granulate formed has a solid content of more than 80% preferably more than 85%, more preferably more than 90%.
- the granulate comprises: NH 4 -N1 - 3 % by weight N0 3 -N1,5 - 3,5 % by weight
- the ammonia content of the condensate amounts generally to between 500 and 2000 ppm.
- the acidified manure is mixed with a water-insoluble liquid paraffin with a boiling point of about 180°C.
- the mixture of manure and paraffin is concentrated in a concen ⁇ trator, wherein the vapour formed is condensed in a condenser. Resulting from this heat treatment of a duration of at least 30 minutes is a condensate that can be considered as a sterilized liquid.
- the reactor 4 is of the so-called upflow anaerobic sludge-bed type (UASB) .
- UASB upflow anaerobic sludge-bed type
- the biomass present in the reactor 4 is formed from an oculate with granular sludge derived from a central treating installation of waste water from the paper industry.
- Via a riser pipe 6 that is closable with a valve 5 effluent leaves the reactor 4 via a conduit 7.
- a portion of this effluent is recirculated via the recirculation conduit 8 wherein a pump 9 is arranged.
- the recirculation factor amounted to 10.
- Thus obtained was a superficial liquid speed of 0.15-0.6 m per hour.
- a first known processing process is the so-called Promest process, wherein the manure is first fermented in a fermentation installation in order to generate bio-gas. Sub- sequently separated from the fermented manure are the solids which after drying form a valuable product as manure cake. As a consequence of the fermentation practically all organic compounds are degraded.
- the invention thus provides a method for the synthesis of organic compounds from manure, comprising of: i) concentrating the manure; ii)condensing the formed vapour; iii)adding to the condensate micro-organisms which are capable of producing the organic compound; and iv)separating from the condensate the organic compound produced by the micro-organisms.
- the condensate can be split by fractional condensation into a first condensate that is relatively rich in ammonia (nitrogen source) and a second condensate relatively rich in organic compounds (carbon source and energy source) .
- nitrogen source nitrogen source
- the organic compounds which can be produced are vitamins, such as B 6 and B 12 , and amino acids such as L-lysine and/or L-methionine.
- Known micro-organisms which can produce these amino acids comprise the micro-organism species of the genera Arthrobacter, Brevibacterium, Corynebacterium, Bacil ⁇ lus, Escherichia, Microbacterium, Micrococcus and Pseudomonas, see for example US-A-3.161.218, US-A-3.687.810, US-A-3.707. 441, US-A-3.825.472, US-A-3.905.867 and US-A- 3.959.075.
- the production with micro-organisms of the desired organic compound takes place in the liquid phase at a temperature lying generally between 0 and 70°C, more preferably between 15 and 50°C, such as around 30°C. Although production can take place in loads, it is recommended that the method be performed continuously, wherein a duration time in the reactor is maintained lying between 2 and 250 hours, in general between 5 and 200 hours.
- the quantity of organic compound produced depends on the conditions but lies for amino acid in general between 0.5-5 g amino acid per gram of ammonia; for instance, with sufficient ammonia in the condensate 80 to 90% of the theoretically maximum feasible fermentation efficiency can be achieved, such as for instance 40 g lysine per litre of condensate.
- the content of the initially present volatile organic compounds in the condensate namely acetic acid and propionic acid, decreases herein within 2-3 days to less than 5% of the original content.
- the condensate is neutralized to pH 7.2 and used as water phase in the preparing of a known lysine producing medium (LPM-medium) .
- LPM-medium a known lysine producing medium
- lysine producing micro-organisms whereafter 2 g lysine per litre of medium are produced within 30 hours.
- ammonia concentration falls from 1.3 to 0.3 g/1. If the sugar and ammonia sources are omitted from the LPM-medium, the same lysine production is obtained.
- Condensate (figure 8) is fed via a conduit 114 to a concen- tration unit 115 in which the substrate is partially concen ⁇ trated by water extraction. A portion of the concentrated substrate is fed via the conduits 116 and 117 to a neutralizing device 118 to which nutrients are also fed via the conduit 119. The mixture of concentrated condensate and nutrients is neutralized to pH 7.2. The condensate is subsequently fed to a reactor 120 in which micro-organisms are oculated. Through the specific composition of the condensate the micro-organisms will mainly grow and increase strongly in biomass. The increase in micro-organisms is fed via a conduit 121 to another reactor 122. Further fed to this reactor 122 via the conduits 116 and 123 is concentrated condensate from the concentration device 115. Used condensate that leaves the reactor 120 via the conduit 124 can optionally also be fed to the reactor 122.
- the condensate serves as substrate for the micro-organisms for the production of the amino acid, namely 1-lysine or 1-methionine.
- the mass which leaves the reactor 122 via the conduit 125 is filtered in the separating unit 126 into a biomass fraction which is fed back via the conduit 127 to the reactor 122.
- the liquid phase is fed via the conduit 128 to the separating unit 129, in which, as described in experiment 2, the produced amino acid is separated and finally discharged via the conduit 130.
- the exhausted condensate leaves the separating unit 129 via the conduit 131 and is preferably first treated prior to being discharged.
- a first, known processing process is the so-called Promest process, wherein the manure is first fermented in a fermentation installation in order to generate bio-gas. Sub ⁇ sequently separated from the fermented manure are the solids which after drying form a valuable product as manure cake. As a consequence of the fermentation practically all organic compounds are degraded.
- a second known processing process is the so-called Greenfield process (US-3.855.079, US-4.270.974 and US-4.608. 120) . According to this processing process a non-volatile oil is added to the manure and the oil slurry formed is dehydrated by evaporation under the influence of heat, whereafter oil residues are removed from the formed condensate which can be discharged as effluent after biological treatment. The biogas formed during the biological degradation can be used in the processing process, see further "Natuur en Techniek" 52, 894-903 (1989) .
- the invention is based on the insight that present in manure are valuable, volatile organic compounds which are economically separable from the manure if condensate is re ⁇ moved from the manure without prior fermentation thereof and this condensate is subjected to a suitable physico-chemical separation process for separating the volatile organic com ⁇ pounds. These compounds can be separated since on the one hand they are organic and on the other hand they are volatile.
- the organic character makes it possible to separate them from inorganic components in the manure, for example by means of the used oil as carrier liquid, and the volatile character makes it possible to separate them from non ⁇ volatile organic compounds which will remain behind in the oil.
- a reliable, relatively simple and economic method is liquid extraction.
- a number of extraction agents are particularly preferable because of their low cost-price, high volatility and high distribution co-efficients in equilibrium.
- a first group of favourable extraction agents comprises organic alkylphosphine oxides.
- Particularly suitable are the trialkylphosphine oxides such as trioctylphosphine oxide, trihexylphosphine oxide, sec-butyldioctylphosphine or mixtures thereof.
- EP-A-132.700 and EP-A-259.583 describe liquid extractions wherein the alkylphosphine oxides are used as extraction agents.
- the liquid extraction methods described all relate only to the removal of carbonic acids, aldehydes, ketones, alcohols and phenols from waste flows which are for example released during the preparation of cellulose, phenol and the Fischer-Tropsch process.
- Suitable extraction agents is the group of higher alkylamines. Preferred are trialkylamines, in particular trioctylamine and di-tridecylamine. For further information regarding the use of amines in liquid extraction reference is made to N.L.Ricker et al, J. Separ. Proc. Tech- nol. 1, 23-30, (1980) .
- the manure is acidified.
- premature fermentation and degradation of the desired volatile, organic compounds is thereby avoided, and on the other hand odour problems are reduced and the transition of the volatile, organic compounds to for example the carrier oil used is promoted.
- the method according to the invention can be applied to many types of manure, such as manure derived from cattle farms, pig farms and poultry farms and the like.
- manure may have a solid content of 7% but the method according to the invention is particularly suitable for manure with a higher solid content, such as preferably at least 10%, and more preferably to more than 14%.
- the advantage hereby results that in a central manure processing a smaller quantity of manure has to be transported and there results a smaller quantity of condensate with a higher concentration of the desired volatile, organic compounds.
- Pig manure from which bulky waste is removed by sieves is subsequently acidified.
- the acidified manure is mixed with a water insoluble paraffin liquid with a boiling point of circa 180°C.
- the mixture of manure and paraffin is concentrated in a concentrator, wherein the vapour formed is condensed in a condenser.
- the condensate 201 is fed to an extractor 202 to which an extraction mixture is fed via the conduit 203.
- This extraction mixture consists of 40% sec- butyldioctylphosphine oxide and 60% n-dodecane.
- condensate is fed via the conduit 201 to an ex- tractor 215 to which an extraction agent is further supplied via the conduit 216.
- This extraction agent consists of a mix ⁇ ture of a tertiary amine with a mean molecular weight of approximately 392 (Alamine 336 of General Mills Inc.), and 60% ethylhexanol.
- the extracted condensate leaves the extractor 215 via the conduit 217.
- the loaded extraction mixture is fed via the conduit 218 to a second extractor 219 to which a watery alkaline solution (for example, 0.5N caustic soda) is fed via the conduit 220.
- a watery alkaline solution for example, 0.5N caustic soda
- the extraction agent leaves the extractor 219 via the conduit 21 and is optionally supplemented via the conduit 222 with fresh extraction agent fed to the extractor 215 via the conduit 216.
- the product flow leaves the extractor 215 via the conduit 223.
- This product flow contains a solution of sodium salts of C2-C5 fatty acids. This mixture can subsequently be separated into the various compounds with known, usual separating methods.
- a per se known treating process which enables the separation of useful products from the manure in economic manner is the so-called Greenfield process.
- Greenfield process This is desribed in the American patents 3 855 079, 4 270 974 and 4 608 120, among others.
- a carrier liquid such as a non-volatile oil is added to the manure which displaces the water out of the manure because the water evaporates through the effect of heat.
- the carrier liquid is then removed through evaporation and purified for re-use.
- the carrier liquid also serves as extraction agent for the fats originally present in the manure. These are released as manure fat during the purifying of the carrier liquid vapour.
- the invention has for its object to embody a method of the type specified in the preamble such that a high economic efficiency is achieved.
- This object is achieved with the method according to the invention by burning the manure fat in a controlled manner and at least partially using the energy thereby released in the manure treating process.
- this can be carried out by burning the manure fat in a boiler wherein a heat transporting medium used in the process is heated.
- burning the recovered manure fat roughly 50% of the thermal energy requirement for the manure treating can be covered. The saving achieved herewith is considerable.
- the burning device comprises a combustion boiler having a burner to which manure fat can be fed and a heat exchanger through which can flow heat transporting medium.
- the thermal energy is used in the manure treating device for example for dehydrating the manure by evaporation.
- the burner preferably comprises means for cooling the flame.
- These means can for instance be embodied such that steam or water is injected herewith into the flame.
- Another possibility is to mount the burner in a water-cooled furnace tube. The flame can then rapidly transfer heat to the relatively cool wall of the furnace tube through radiation.
- the boiler is preferably embodied as a fire tube boiler. Since a relatively large quantity of ash constituents can be released during burning of manure fat, the boiler can quickly become dirtied.
- a fire tube boiler has in contrast to a water tube boiler the advantage that it can be cleaned quickly.
- Another favourable embodiment of the combustion boiler is one wherein a heat resistently walled cyclone for separating dust is arranged between the burner and the heat exchanger. Because a consider-able portion of the dust ash formed during burning of the manure fat can be separated from the hot flue gases, the heat exchanger of the boiler connected thereafter remains to a considerable extent free of dirt so that the cleaning frequency will be markedly lower.
- the burning device comprises a diesel engine of the type that is suitable for burning heavy fuel oil.
- the heat transfer means comprise therein cooling liquid and exhaust gas coolers.
- the released heat is again guided to determined points in the manure treating process by means of a heat transporting medium.
- the manure fat can here also be purified beforehand of solid constituents in a suitable manner, or a manure treating process can be performed such that only a small quantity of solid constituents occurs in the manure fat.
- a diesel engine provides roughly a third of the energy present in the fuel as mechanical energy.
- this mechanical energy can be converted into electrical energy because an electrical generator is coupled to the diesel engine.
- the provided electrical energy can be used for a considerable part in the manure treating installation for driving pumps, conveyors and the like. Any surplus of electrical energy can be delivered to the consumer electricity grid, for payment of course.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Organic Chemistry (AREA)
- Fertilizers (AREA)
- Treatment Of Sludge (AREA)
Abstract
L'invention concerne un procédé de préparation d'un engrais granulaire à partir du fumier. Elle concerne en outre le traitement du condensat de fumier ayant pour résultat la transformation du fumier, un procédé pour la synthèse de composés organiques, comme les acides aminés, notamment la L-lysine et la L-méthionine, à partir du fumier, à un procédé de raffinage de composés volatils organiques à partir du fumier, et un procédé et un dispositif spécifiques de traitement du fumier.
Applications Claiming Priority (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL9000617 | 1990-03-16 | ||
NL9000617A NL9000617A (nl) | 1990-03-16 | 1990-03-16 | Werkwijze en inrichting voor het verwerken van mest. |
NL9000614 | 1990-03-16 | ||
NL9000618 | 1990-03-16 | ||
NL9000616A NL9000616A (nl) | 1990-03-16 | 1990-03-16 | Werkwijze voor de synthese van organische verbindingen uit mest. |
NL9000614A NL9000614A (nl) | 1990-03-16 | 1990-03-16 | Werkwijze voor het bereiden van korrelvormige meststof uit mest. |
NL9000615A NL9000615A (nl) | 1990-03-16 | 1990-03-16 | Zuivering van mestcondensaat. |
NL9000616 | 1990-03-16 | ||
NL9000618A NL9000618A (nl) | 1990-03-16 | 1990-03-16 | Werkwijze voor het winnen van vluchtige, organische verbindingen uit mest. |
NL9000615 | 1990-03-16 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0520009A1 true EP0520009A1 (fr) | 1992-12-30 |
Family
ID=27532527
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP91906587A Withdrawn EP0520009A1 (fr) | 1990-03-16 | 1991-03-15 | Procedes et dispositif de traitement du fumier |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0520009A1 (fr) |
JP (1) | JPH05506004A (fr) |
HU (1) | HUT66941A (fr) |
WO (1) | WO1991013835A2 (fr) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2155754B1 (es) * | 1998-10-27 | 2001-12-01 | Recuperacion De En S A Y Aplic | Procedimiento para tratamiento de purines de ganado porcino. |
CN102358641B (zh) * | 2007-05-11 | 2013-07-10 | 栗田工业株式会社 | 厌氧性处理方法 |
CN101337729B (zh) * | 2007-07-03 | 2013-01-16 | 长春大成实业集团有限公司 | 赖氨酸发酵废液的处理工艺 |
US9056265B2 (en) | 2009-06-05 | 2015-06-16 | Tenfold Technologies, LLC | Isolated bioactive compounds and method of use |
US8262912B1 (en) | 2009-06-05 | 2012-09-11 | Tenfold Technologies, LLC | Isolated bioactive compounds and method of use |
CN103159512A (zh) * | 2011-12-08 | 2013-06-19 | 邵阳市新瑞生物科技有限公司 | 一种富硒动物蛋白生物有机肥及其制备方法 |
RU2539145C1 (ru) * | 2013-07-25 | 2015-01-10 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "ДАГЕСТАНСКИЙ ГОСУДАРСТВЕННЫЙ УНИВЕРСИТЕТ" | Способ получения сложного азотно-фосфорного удобрения |
JP6031158B1 (ja) * | 2015-06-10 | 2016-11-24 | 株式会社ユーグレナ | ユーグレナの培養方法 |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1131058A (fr) * | 1950-09-29 | 1957-02-15 | Agricultural & Ind Dryers Ltd | Procédé et appareil de séchage |
DE1467389A1 (de) * | 1962-05-25 | 1968-12-12 | Albert Ag Chem Werke | Verfahren zur Herstellung von Duengemitteln aus Abwasserschlamm |
DE1592600A1 (de) * | 1967-07-13 | 1971-01-28 | Kalk Chemische Fabrik Gmbh | Verfahren zur Trocknung von Gefluegelkot unter Vermeidung von Stickstoffverlusten |
JPS4828078B1 (fr) * | 1969-03-20 | 1973-08-29 | ||
US3825472A (en) * | 1972-04-27 | 1974-07-23 | Ajinomoto Kk | Method of producing l-lysine by fermentation |
ZA735933B (en) * | 1972-09-13 | 1975-04-30 | Boeing Co | A method for chemical fractionation, defatting and dewatering of solids and suspensions |
IT1019776B (it) * | 1974-08-06 | 1977-11-30 | Reverso R | Metabolizzazione dei liquami |
US3947323A (en) * | 1974-08-14 | 1976-03-30 | Murray Moo Young | Fermentation processes |
US4270974A (en) * | 1976-09-01 | 1981-06-02 | Hanover Research Corporation | Process and apparatus for recovering clean water and solids from aqueous solids |
US4213407A (en) * | 1978-12-27 | 1980-07-22 | Hooker Chemicals & Plastics Corporation | Flash drying sludge derived fuel process |
EP0132700B1 (fr) * | 1983-07-21 | 1988-04-20 | Cyanamid Canada Inc. | Systèmes liquides d'oxydes de phosphine pour l'extraction par solvant |
EP0156597A2 (fr) * | 1984-03-19 | 1985-10-02 | The Halcon Sd Group, Inc. | Procédé pour l'extraction de quantités diluées d'acides carboxyliques de solutions liquides |
DE3513159A1 (de) * | 1985-04-12 | 1986-10-16 | Klöckner-Humboldt-Deutz AG, 5000 Köln | Verfahren und anlage zum trocknen von schlamm |
DE3626968A1 (de) * | 1986-08-08 | 1988-02-11 | Hoechst Ag | Kontinuierliches verfahren zur extraktion von carbonsaeuren, aldehyden, ketonen, alkoholen und phenolen aus verduennten waessrigen loesungen |
FI881496A (fi) * | 1987-04-06 | 1988-10-07 | Gist Brocades Nv | Foerfarande foer framstaellning eller extraktion av aminosyror ur dynga. |
-
1991
- 1991-03-15 EP EP91906587A patent/EP0520009A1/fr not_active Withdrawn
- 1991-03-15 HU HU293892A patent/HUT66941A/hu unknown
- 1991-03-15 JP JP91507030A patent/JPH05506004A/ja active Pending
- 1991-03-15 WO PCT/NL1991/000040 patent/WO1991013835A2/fr not_active Application Discontinuation
Non-Patent Citations (1)
Title |
---|
See references of WO9113835A2 * |
Also Published As
Publication number | Publication date |
---|---|
WO1991013835A3 (fr) | 1991-10-31 |
HU9202938D0 (en) | 1992-11-30 |
JPH05506004A (ja) | 1993-09-02 |
HUT66941A (en) | 1995-01-30 |
WO1991013835A2 (fr) | 1991-09-19 |
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