EP0512101B1 - Verfahren und vorrichtung für die herstellung von elektrischen bündeln - Google Patents

Verfahren und vorrichtung für die herstellung von elektrischen bündeln Download PDF

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Publication number
EP0512101B1
EP0512101B1 EP92900416A EP92900416A EP0512101B1 EP 0512101 B1 EP0512101 B1 EP 0512101B1 EP 92900416 A EP92900416 A EP 92900416A EP 92900416 A EP92900416 A EP 92900416A EP 0512101 B1 EP0512101 B1 EP 0512101B1
Authority
EP
European Patent Office
Prior art keywords
wire
clips
wires
recesses
conveyor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP92900416A
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English (en)
French (fr)
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EP0512101A1 (de
Inventor
Louis Soriano
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
L'entreprise Industrielle SA
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L'entreprise Industrielle SA
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Publication date
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Publication of EP0512101A1 publication Critical patent/EP0512101A1/de
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Publication of EP0512101B1 publication Critical patent/EP0512101B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/51—Plural diverse manufacturing apparatus including means for metal shaping or assembling
    • Y10T29/5136—Separate tool stations for selective or successive operation on work
    • Y10T29/5137—Separate tool stations for selective or successive operation on work including assembling or disassembling station
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/532—Conductor
    • Y10T29/53209—Terminal or connector
    • Y10T29/53213—Assembled to wire-type conductor

Definitions

  • the present invention relates to a method and its implementation device for manufacturing electrical harnesses.
  • the technical field of the invention is that of the manufacture of electrical harnesses.
  • Electric harnesses are already used to equip many domestic or industrial electrical devices such as washing machines, cars, etc.
  • the electrical harnesses consist of a plurality of conductive electrical wires which are grouped, for example, using a plastic collar or adhesive tape, to form an electrical connection assembly ready to connect and fix on a support.
  • Each of the wires is previously cut to the desired length, then stripped, and its ends can be crimped onto a terminal or inserted on a component (connector, socket, etc.) as required.
  • the manufacture of the bundles then consists in grouping together the wires thus prepared and inserting their ends into components, and then in ensuring the cohesion of the bundle thus formed by connecting means such as collar or adhesive tape.
  • the general problem posed is to automatically make bundles of electric wires, which electric wires are supplied by known machines which generally comprise a linear conveyor on which transfer clamps move, each of these clamps holding one end of an electric wire. . Each of the electrical wires is thus held by two adjacent transfer clamps which follow one another on the conveyor.
  • an insertion station where an insertion device can insert the ends of the wires into the receptacles for the components, starting with the first wire which appears at the outlet of the conveyor, then continuing with the following threads.
  • Another problem is to be able to have in the immediate vicinity of the insertion station, previously prepared wires, when the bundles to be manufactured comprise very many wires and many components.
  • the non-inserted end of said wire is placed in said series of said temporary storage clips, according to an increasing order of the lengths of said wires while going up said series of said temporary storage clips.
  • said temporary storage clamps of said ends are located on said linear conveyor, downstream of said transfer clamps, between said transfer clamps and said insertion station, and said temporary storage clamps have a large storage capacity for said ends.
  • the ratio between said capacity of said temporary storage clips and the storage capacity of said transfer clips is greater than two and preferably greater than five, and preferably.
  • said storage capacity of the ends of said temporary storage clamps is at least equal to 50 ends per linear meter of said conveyor.
  • said temporary storage clamps comprise a base which can cooperate with said conveyor, so that the latter can drive said clamps, and said base is surmounted by a clamp body which has notches separated by walls, and said walls have at least one retaining projection which extends substantially along the opening of said notches.
  • the device according to the invention comprises sections of flexible tubes which are capable of flattening and penetrating into said notches, the axis of said tube sections remaining substantially parallel to the longitudinal axis xx1 of said notches.
  • said tube sections when said tube sections are located in said notches, they can flatten, roll or deform, in order to allow the passage of said wires in said notches, and said tube sections can act as a stop which holds said ends of said wire in said notch, and the ratio between the outside diameter of said tube and the width of said notches is between 1 and 2, and preferably between 1.1 and 1.4.
  • said flexible tube sections are hollow tube sections, and the ratio between the thickness E1 of said tube flexible and its outside diameter is between 0.4 and 0.1.
  • said notches comprise at least one hollow groove arranged in one of said walls bordering said notch, and said groove extends substantially along said longitudinal axis xx1 of said notch, and the free end of said walls is provided with inclined faces which facilitate guiding and introducing said flexible tube sections and / or said wires into said notches of said temporary storage clips, and at least one of said walls has at least one longitudinal stop which prevents said tube section from coming out of said cavity by a longitudinal displacement along said axis.
  • the device according to the invention comprises a manipulator device provided with means for gripping said ends of wires, which can introduce said wires into said notches, and said notches are superimposed at regular intervals along a substantially vertical axis, so that the it is possible to temporarily store in said temporary storage clamps more than fifty, preferably at least two hundred ends of said wires per meter of length of said conveyor.
  • said manipulator device comprises at least one carriage which can move above said temporary storage grippers along an axis yy2 substantially parallel to the longitudinal axis of said conveyor, which manipulator device comprises means for placing said wire gripping means opposite the opening of one of said notches, so that said manipulator device can introduce and / or extract from said notches, said ends of said wires.
  • the methods according to the invention and their implementation device provide numerous advantages and in particular allow the manufacture of electrical harnesses having a high density of connections, and of ramifications.
  • FIGS. 1A, 1B schematically represent steps for implementing a method according to the invention, in the case of a electrical harness with low density of ends.
  • FIGS. 2A to 2J schematically represent the main steps of a method according to the invention for the manufacture of a bundle with a high density of ends.
  • Figure 3 is a cross view of a particular embodiment of a temporary storage clip according to the invention.
  • Figure 4 is a schematic transverse view of a beam manufacturing device according to the invention.
  • Figure 5 is a schematic cross view of an alternative embodiment of a device according to the invention.
  • Figure 6 is a view on a different scale of a detail of embodiment of a storage clamp according to the invention, and its use.
  • Figure 7 is a sectional view along VII-VII of Figure 6.
  • FIG. 1A there are four components 61, 62, 63, 64 on an insertion station 13; said component 61 comprises three cells (or receivers) 810, 811, 812 into which ends of electrical wires must be inserted; said component 62 comprises cells 820, 821, 822, 823; the third component 63 comprises cells 830, 831, 832; the fourth component 64 comprises cells 840 and 841.
  • the wires arranged on said transfer clamps have preferably been previously cut to the desired length, stripped and possibly crimped on lugs.
  • the arrow OI represents the order of insertion which has been chosen to insert the ends 7 of said wires into said receivers of said components; indeed, provision has been made to insert said ends of said wires successively into the cells 810, 811, 812, 820, 821, 822, 823, 830, 831, 832, 840 and 841.
  • said wires 7 have been manufactured in an order such that the ends 7 of the wires held by said transfer clamps 9 on said conveyor 12 appear in an order where they are marked 71, 72, 73, 74 Vietnamese
  • the end 71 of the first wire must be inserted in the cell 810 of the first collector 61, that the end 73 of the second wire must be inserted in the cell 811, that the end 75 must be inserted in the cell 812, that the end 72 must be inserted in the cell 820, the end 74 in the cell 821, the end 77 in the cell 822, the end 79 in the cell 823, the end 78 in the cell 830, the end 76 in the cell 831, the end 711 in the cell 832, the end 712 in the cell in 840, the end 710 in l 8 al cell.
  • FIG. 1B It can be seen in FIG. 1B that, in accordance with the invention, provision has been made for a series of temporary storage clips 11 of said ends of said wires.
  • the beam will be formed.
  • FIGS. 2A to 2J the main steps of a method of manufacturing beams according to the invention are shown.
  • said wire 1 has two ends marked 71 and 72, that said wire 2 has two ends marked 73 and 74, that said wire 3 has two ends marked 75 and 76, and that said wire has two ends marked 77 and 78. It can be seen that each of said wires is held close to each of said ends by said adjacent transfer clamps 91, 92.
  • said wires are provided at their ends with connections which are schematically drawn by a thick line, or a cross, or a triangle, or a circle.
  • connections which are schematically drawn by a thick line, or a cross, or a triangle, or a circle.
  • said ends 71, 73, 75 are drawn using a thick line
  • said ends 72, 76, 77 are drawn with said cross
  • said end 74 is drawn with said triangle
  • said end 78 is drawn with said circle.
  • Said thick line, said cross, said triangle and said circle indeed represent different types of connection which correspond to different types of cells in said connectors 6; it can be seen in FIG.
  • FIG. 2J represents the bundle manufactured according to the method of the invention, that said connector 61 comprises cells which can receive said ends 7 of said thick line type son; it can be seen in this figure that said connector 62 comprises said cells 8 which are designed to receive cross-type connections; we see that the connector 63 includes said cells 8 which are provided to receive said triangle type connections; it can also be seen that one end of said wire 4 which is provided with said connection of the circle type is left free.
  • FIG. 2B it can be seen in FIG. 2B that, in accordance with the invention, one begins by grasping the first wire located in said line of said transfer grippers, in the direction in which one goes up said line of said transfer grippers located on said conveyor, in the direction opposite to said direction of advance of said conveyor, in this case the wire marked 1; placing said end 71 of said wire 1 in said socket 810 of said connector 61, and placing said second end 72 of said wire 1 in one of said temporary storage clips 11, in this case said clip marked 11 pince; it can be seen in FIG. 2C that in the following operation, the second wire located in said line of said transfer clamps is entered, going up said line in the opposite direction to said direction of advance, in this case the wire identified 2; we see that in this phase.
  • said third wire located in said line of said transfer clamps of said conveyor was grasped, going up said line of said transfer clamps in the opposite direction to said direction of travel, in this case the wire marked 3, said end 75 of said wire 3 has been inserted into said cell 812 of said connector 61, and said end 76 of said wire 3 has been temporarily stored in said clamp 112, ie upstream of said end 7 ladite of said wire 1 and downstream of said end 74 of said wire 2; in fact, according to said order of insertion, said end 76 must be inserted after said end 72 and before said end 74. It can therefore be seen that said ends are placed in said storage clips, according to at least part of said insertion order.
  • FIG. 2J where said bundle has been represented at the end of the operations represented in FIG. 2I, in another mode of representation, that said connector 61 receives said ends of the wires 1, 3, 2 which are drawn by a thick line, that said connector 62 receives said ends 7 of said wires 1, 3, 4, which are represented by said crosses and that said connector 63 receives one end of said wire 2 represented by said triangle; and it can be seen that one end 7 of said wire 4 represented by a circle remains not inserted.
  • FIG. 3 shows in side view an embodiment of a temporary storage clamp according to the invention, that said clamp 11 has a base 14 which can cooperate with said conveyor so that said conveyor can cause the displacement of said storage clamp 11.
  • said clamp comprises above said base, a connector 15 which has notches 16 separated by walls 17, and said walls include a retaining projection 21 which extends substantially the along the opening of said notches; it can be seen in FIG. 3, that sections of flexible tubes 18 which are liable to flatten and penetrate into said notches have been inserted into said notches, and that wires 19 have been inserted into said notches and are retained by said sections of flexible tubes.
  • FIG 4 there is shown another embodiment of said temporary storage clips 11, wherein said notches 16 are superimposed at regular intervals along a substantially vertical axis zz1; it can be seen that said body 15 of said temporary storage clamp which includes said notches, overcomes said base 14 of said temporary storage clamp, which base cooperates with said conveyor 12.
  • FIG 4 there is shown schematically a manipulator device 24 which is provided with gripping means 25 of wire ends, which manipulator device can introduce said wires into said notches of said temporary storage clips.
  • Said gripping means 25 in particular comprise a first jaw 29 and a second jaw 28 which can slide relative to said first jaw 29 in a direction substantially parallel to said axis zz1, for example under the action of a clamping cylinder 30; in this way, when said actuator brings said ends closer to said jaws 28 and 29, a wire 19 can be clamped between said jaws so that it is held by said gripping means;
  • said gripping means comprise a jack 31 for pivoting said jaws 28 and 29 ; it can be seen that said jack 31 allows said jaws to pivot relative to an axis xx2.
  • said cylinder 31 and said axis xx2 are linked to a vertical carriage 32 which can slide substantially along said axis zz1 by means of a vertical displacement cylinder 34 and a screw 35; said screw 35 makes it possible to position a nut 36 which serves as end of travel and limits the movement of said vertical carriage downwards due to the action of said vertical displacement cylinder; vertical guide means 33 can advantageously be provided to guide said movement of said vertical carriage, relative to a main carriage 26; it can be seen that a vertical stroke motor 37 makes it possible to drive said screw 35; we also see that under the action of said cylinder 31, which causes said jaws to pivot relative to said axis xx2, the end of said jaws which can hold said wire 19 will perform a movement in an arc of a circle represented by the arrow R.
  • said main carriage 26 can move on a movement guide in translation 38 along an axis yy2 which, advantageously, is parallel to the axis of movement of said linear conveyor 12.
  • a beam manufacturing device comprises said temporary storage clamps 11 which are located on said conveyor 12 downstream of said transfer clamps 9; it can be seen that, advantageously, the storage capacity for ends provided by said temporary storage clips which, in the example shown in FIG. 5, can each receive eight ends of said wires, is large compared to the storage capacity of said transfer clips 9 which can only receive one end of said wires; advantageously, said base 14 of said temporary storage clamps is similar to the base 9A of said transfer clamps 9, so that said temporary storage clamps can be conveyed by said conveyor 9 initially provided for said transfer clamps 9 without significant modification.
  • said temporary storage clips are located downstream of said transfer clips on said conveyor 12, that is to say between said line of said transfer clips 9 and an insertion station 13 in the direction movement S of said conveyor 12.
  • FIG. 5 there is shown a variant of a device according to the invention in which said gripping means comprise means 40 for removing at least one of said temporary storage pliers from said line of said temporary storage pliers and raising said clamp in a translational movement along a substantially vertical axis zz1, and comprises means 25 for gripping son 19 which allows movement of said jaws 28, 29 according to an arc of circle R.
  • Said means 40 may in particular comprise a motor 39 for vertical displacement which can cause the vertical displacement of a temporary storage clamp 11a by means of a screw 41, so as to position a notch 16a in which it is desired to insert said wire 19 at a height h corresponding to the height of one end of said jaws 28, 29.
  • FIG 6 there is shown in partial section on a different scale a temporary storage clip according to the invention.
  • said clamp comprises a succession of notches 16 marked 16a, 16b, 16c, 16d, 16th and 16f.
  • each of said notches is limited by walls 17 which separate two adjacent notches. It can be seen that each of said walls has a retaining projection 21 which extends substantially along the opening 16dites of said notches.
  • the first notch 16a on the left in the figure is empty and that a section of flexible tube 18a is available near said notch, which is intended to be introduced into said notch; we see that in the second notch 16b from the left in the figure, said flexible tube section 18b is being introduced into said notch; it can be seen that in the third notch 16c, starting from the left of the figure, said flexible tube section 18c has been introduced into said notch and is retained by said projection 21; we see that in the fourth notch 16d from the left, we begin to introduce the end of a wire 19d in said notch; we see that in the fifth notch 16th, a 19th wire is being introduced; and in the sixth notch 16f said wire 19f has been introduced in said notch.
  • said flexible tube section 18a is hollow, of diameter D1 and has a wall of thickness E1; advantageously, the diameter D1 of said flexible tube is greater than the width E2 of said notches; we see that said tube sections 18b, 18d, 18th, 18f, can deform to be introduced into said notches 16b, 16d, 16th, 16f due to the flexibility of said tube sections and the fact that said tube sections are hollow.
  • said notch 16c said flexible tube section 18c has been introduced and is substantially flattened because its diameter is greater than the width E2 of said notch.
  • a wire 19d can be introduced by deforming said section of tube 18d.
  • said tube section 18e can roll and / or deform and / or slide to allow passage according to arrow F4 of said wire 19e. It can be seen that in the notch 16f, said wire 19f has been introduced and is wedged in a hollow groove 162 arranged in a wall of said notch, and said section of tube 18f prevents said wire 19f from coming out of said notch.
  • the free end 17a of said walls 17 which limit said notches are provided with inclined faces 22 and 23 which facilitate the introduction of said flexible tube sections and said wire ends.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Looms (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
  • Automatic Assembly (AREA)
  • Supply And Installment Of Electrical Components (AREA)
  • Manufacture Of Switches (AREA)
  • Manufacture Of Motors, Generators (AREA)

Claims (11)

  1. Verfahren zur Herstellung von Bündeln (5) elektrischer Drähte (1, 2, 3, 4...), die an ihren Enden mit Leitungsabschlüssen (7) versehen sind, die dazu bestimmt sind, in in Bauelementen (6₁, 6₂, 6₃...) vorgesehene Aufnehmer (8) eingeschoben zu werden, wobei jeder der Drähte in der Nähe seiner Enden durch zwei Durchleitungsklemmen (9₁, 9₂) gehalten wird, die an eine Strang-Fördereinrichtung (12) angrenzen, dadurch gekennzeichnet, daß es die folgenden Operationen enthält:
       in einer Vorbereitungsphase:
    - werden die Bauelemente an einer Einschubstation (13) angeordnet,
    - wird in der Nähe der Einschubstation und der Strang-Fördereinrichtung eine Folge von Klemmen (11) für die vorläufige Anordnung der Enden der Drähte vorgesehen,
    - werden die Leitungsabschlüsse in einer vorgegebenen Einschubreihenfolge (8₁₀, 8₁₁, 8₁₂, 8₂₀, 8₂₂, 8₂₁, 8₃₀) in die Aufnehmer (8₁₀, 8₁₁, 8₁₂, 8₂₀, 8₂₁, 8₂₂, 8₃₀) der Bauelemente eingeschoben,
    - werden die Drähte in den Durchleitungsklemmen der geradlinigen Fördereinrichtung in der Weise geordnet, daß der erste Draht (1) durch Hochziehen des Strangs der Fördereinrichtung denjenigen Leitungsabschluß enthält, der gemäß der Einschubreihenfolge als erster in die Aufnehmer eingeschoben werden soll, und in der Weise, daß jeder der folgenden Drähte (2) bzw. (3) bzw. (4) durch Hochziehen des Strangs der Fördereinrichtung wenigstens einen Leitungsabschluß enthält, der gemäß der Einschubreihenfolge nach wenigstens einem Leitungsabschluß eines jeden der vorangehenden Drähte, d.h. nach wenigstens einem Leitungsabschluß des ersten Drahts (1) bzw. nach wenigstens einem Leitungsabschluß des ersten Drahts (1) und des zweiten Drahts (2) bzw. nach wenigstens einem Leitungsabschluß des ersten Drahts (1), des zweiten Drahts (2) und des dritten Drahts (3) in die Aufnehmer eingeschoben werden soll,
       und in einer Anordnungs-Einschub-Phase
    - wird der im Strang der Fördereinrichtung befindliche erste Draht (1) durch Hochziehen des Strangs der Durchleitungsklemmen entnommen und wird gemäß der Einschubreihenfolge wenigstens ein Ende, das einen Leitungsabschluß des ersten Drahts trägt, in einen der Aufnehmer eingeschoben, wobei das Ende das zuletzt eingeschobene Ende bildet, und wird gegebenenfalls das nicht eingeschobene Ende des ersten Drahts in einer der Anordnungsklemmen angeordnet,
    - anschließend nacheinander für jedes nicht eingeschobene Ende des ersten Drahts und der folgenden Drähte:
    - wird, falls das Ende, das gemäß der Einschubreihenfolge nach dem zuletzt eingeschobenen Ende eingeschoben werden soll, in einer der Anordnungsklemmen angeordnet ist, das Ende, das eingeschoben werden soll, ergriffen und in den hierzu vorgesehenen Aufnehmer eingeschoben, wobei das Ende das zuletzt eingeschobene Ende bildet, oder aber
    - wird, falls sich das Ende, das gemäß der Einschubreihenfolge nach dem zuletzt eingeschobenen Ende eingeschoben werden soll, an einem der Drähte befindet, die von den Durchleitungsklemmen gehalten werden, der Draht aus den Durchleitungsklemmen entnommen und wird wenigstens eines der Enden, die die Leitungsabschlüsse des Drahts tragen, gemäß der Einschubreihenfolge in einen der Aufnehmer eingeschoben, wobei das Ende das zuletzt eingeschobene Ende bildet, und wird gegebenenfalls das nicht eingeschobene Ende des Drahts in einer der Anordnungsklemmen angeordnet.
  2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß in der Anordnungs-Einschub-Phase nach der Entnahme des Drahts aus den Durchleitungsklemmen und dem Einschieben wenigstens eines der Enden des Drahts in den Aufnehmer das nicht eingeschobene Ende des Drahts in der Folge der Klemmen für vorläufige Anordnung gemäß einer aufsteigenden Reihenfolge der Längen der Drähte angeordnet wird, indem die Folge der Klemmen für vorläufige Anordnung hochgezogen werden.
  3. Verfahren nach einem der Ansprüche 1 und 2, dadurch gekennzeichnet, daß sich die Klemmen für vorläufige Anordnung der Enden auf der geradlinigen Fördereinrichtung hinter den Durchleitungsklemmen, zwischen den Durchleitungsklemmen und der Einschubstation befinden und daß die Klemmen für vorläufige Anordnung eine große Kapazität zur Anordnung der Enden besitzen.
  4. Verfahren nach Anspruch 3, dadurch gekennzeichnet, daß das Verhältnis zwischen der Kapazität der Klemmen für vorläufige Anordnung und der Anordnungskapazität der Durchleitungsklemmen größer als Zwei und vorzugsweise größer als Fünf ist, und daß vorzugsweise die Enden-Anordnungskapazität der Klemmen für vorläufige Anordnung wenigstens gleich 50 Enden pro Meter der Fördereinrichtung umfaßt.
  5. Vorrichtung zur Herstellung von Bündeln elektrischer Drähte (1, 2, 3, 4...), die an ihren Enden mit Leitungsabschlüssen (7) versehen sind, die dazu bestimmt sind, in in Bauelementen (6₁, 6₂, 6₃...) vorgesehene Aufnehmer (8) eingeschoben zu werden, wobei jeder der Drähte in der Nähe seiner Enden durch zwei Durchleitungsklemmen (9₁, 9₂) gehalten wird, welche an eine geradlinige Fördereinrichtung (12) angrenzen, dadurch gekennzeichnet, daß sie Klemmen (11) für vorläufige Anordnung der Enden der Drähte enthält, die eine große Anordnungskapazität besitzen, und daß sich die Klemmen für vorläufige Anordnung auf der geradlinigen Fördereinrichtung zwischen den Durchleitungsklemmen und einer Einschubstation (13) befinden.
  6. Vorrichtung nach Anspruch 5, dadurch gekennzeichnet, daß die Klemmen für vorläufige Anordnung eine Anschlußleiste (14) umfassen, die mit der Fördereinrichtung in der Weise zusammenwirken kann, daß diese die Klemmen bewegen kann, und die Anschlußleiste durch einen Klemmenkörper (15) erhöht ist, der Kerben (16) enthält, die durch Wände (17) voneinander getrennt sind, und die Wände wenigstens einen Haltevorsprung (21) enthalten, der sich im wesentlichen längs der Öffnung (16A) der Kerben (16) erstreckt.
  7. Vorrichtung nach Anspruch 6, dadurch gekennzeichnet, daß sie außerdem elastische Rohrteilstücke (18) enthält, die sich abflachen lassen und in die Kerben eindringen können, wobei die Achse der Rohrteilstücke im wesentlichen zur Längsachse xx₁ der Kerben parallel bleiben, derart, daß sich die Rohrteilstücke dann, wenn sie sich in den Kerben befinden, abflachen, biegen oder verformen können, um den Durchgang der Drähte in die Kerben zu ermöglichen, wobei die Rohrteilstücke die Rolle eines Anschlags spielen können, die die Enden des Drahts in der Kerbe halten, und daß das Verhältnis zwischen dem Außendurchmesser D₁ des Rohrs und der Weite E₂ der Kerben im Bereich von 1 und 2 und vorzugsweise im Bereich von 1,1 bis 1,4 liegt.
  8. Vorrichtung nach Anspruch 7, dadurch gekennzeichnet, daß die elastischen Rohrteilstücke Hohlrohrteilstücke sind und daß das Verhältnis zwischen der Stärke E₁ des Hohlrohrs und dem Außendurchmesser des Hohlrohrs im Bereich von 0,4 bis 0,1 liegt.
  9. Vorrichtung nach einem der Ansprüche 7 und 8, dadurch gekennzeichnet, daß die Kerben (16) wenigstens eine Hohlrinne (16₂) enthalten, die in einer der die Kerbe begrenzenden Wände (17) ausgespart ist, wobei sich die Rille im wesentlichen in Richtung der Längsachse xx₁ der Kerbe erstreckt, und daß das freie Ende (17A) der Wände mit geneigten Flächen (22, 23) versehen ist, die die Führung und die Einführung der elastischen Rohrteilstücke und der Drähte in die Kerben der Klemmen für vorläufige Anordnung erleichtern, und daß wenigstens eine der Wände (17) wenigstens einen longitudinalen Anschlag (163) enthält, der verhindert, daß das Rohrteilstück aus dem Hohlraum durch eine longitudinale Verschiebung längs der Achse (xx₁) austritt.
  10. Vorrichtung nach einem der Ansprüche 6 bis 9, dadurch gekennzeichnet, daß sie eine Handhabungsvorrichtung (24) enthält, die mit Mitteln zum Greifen (25) der Enden der Drähte versehen ist und die die Drähte in die Kerben einführen kann, und daß die Kerben in Richtung einer im wesentlichen vertikalen Achse zz₁ in regelmäßigen Intervallen in der Weise überlagert sind, daß in den Klemmen für vorläufige Anordnung vorläufig mehr als 50, vorzugsweise wenigstens 200 Enden der Drähte pro Längenmeter der Fördereinrichtung gelagert werden können.
  11. Vorrichtung nach Anspruch 10, dadurch gekennzeichnet, daß die Handhabungsvorrichtung wenigstens einen Schlitten (26) enthält, der sich über den Klemmen für vorläufige Anordnung in Richtung einer Achse yy₂ verschieben kann, die zur Längsachse der Fördereinrichtung im wesentlichen parallel ist, und daß die Handhabungsvorrichtung Mittel (27) zum Anordnen der Mittel zum Greifen der Drähte gegenüber der Öffnung einer der Kerben enthält, derart, daß die Handhabungsvorrichtung die Enden der Drähte in die Kerben einführen und/oder aus diesen entnehmen kann.
EP92900416A 1990-11-23 1991-11-14 Verfahren und vorrichtung für die herstellung von elektrischen bündeln Expired - Lifetime EP0512101B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR9014975A FR2669781A1 (fr) 1990-11-23 1990-11-23 Procede et dispositif de fabrication de faisceaux electriques.
FR9014975 1990-11-23
PCT/FR1991/000896 WO1992010013A1 (fr) 1990-11-23 1991-11-14 Procede et dispositif de fabrication de faisceaux electriques

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EP0512101A1 EP0512101A1 (de) 1992-11-11
EP0512101B1 true EP0512101B1 (de) 1995-01-25

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DE (1) DE69107057T2 (de)
ES (1) ES2069409T3 (de)
FR (1) FR2669781A1 (de)
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US5687477A (en) * 1990-12-18 1997-11-18 The Whitaker Corporation Apparatus for automatic manufacture of wiring harnesses
JPH07245167A (ja) * 1994-03-03 1995-09-19 Sumitomo Wiring Syst Ltd 後入れ端子の処理方法およびそれに用いられる仮保持治具
FR2747878B1 (fr) * 1996-04-18 2001-03-30 Whitaker Corp Procede de fabrication d'un faisceau de cables
JP2828026B2 (ja) * 1996-04-25 1998-11-25 日本電気株式会社 自動配線方法
JP4081889B2 (ja) * 1998-11-11 2008-04-30 日産自動車株式会社 電動車両の強電ハーネス配索構造
US6961996B2 (en) * 2001-04-10 2005-11-08 Komax Holding Ag Method for installing cable ends in plug housings
JP3845287B2 (ja) * 2001-10-09 2006-11-15 トヨタ自動車株式会社 ワイヤーハーネスの生産準備システム
JP3815456B2 (ja) * 2003-04-09 2006-08-30 トヨタ自動車株式会社 ハイブリッド車両における高圧電線の配策構造
US8053867B2 (en) * 2008-08-20 2011-11-08 Honeywell International Inc. Phosphorous-comprising dopants and methods for forming phosphorous-doped regions in semiconductor substrates using phosphorous-comprising dopants
DE102016107270B4 (de) 2016-04-20 2022-09-29 Lisa Dräxlmaier GmbH Vorrichtung zur Bündelung einzelner Leitungen eines Kabelbaums

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CA1176436A (en) * 1980-10-07 1984-10-23 Vladimiro Teagno Method and apparatus for making modular electrical harnesses including wire holding head
GB2087760B (en) * 1980-11-20 1984-10-03 Yazaki Corp Producing a wire harness
JPS6039787A (ja) * 1983-08-12 1985-03-01 住友電気工業株式会社 端子圧着電線の自動成形装置
FR2555397B1 (fr) * 1983-11-18 1988-11-18 Artos Engineering Co Appareil pour fabriquer des faisceaux de fils conducteurs finis ou des sous-ensembles de ceux-ci
FR2607653B1 (fr) * 1986-11-28 1989-03-31 Ricard Claude Procedes et dispositifs pour connecter automatiquement sur un ensemble de composants electriques des pieces de connexion serties sur des fils conducteurs et palettes destinees a cet usage
DE3702366A1 (de) * 1987-01-27 1988-08-04 Grote & Hartmann Verfahren und vorrichtung zum bestuecken von gehaeusen mit gecrimpten, elektrischen leitungen
GB8708279D0 (en) * 1987-04-07 1987-05-13 Amp Gmbh Electrical lead parking & sorting station
FR2619258B1 (fr) * 1987-08-07 1989-12-15 Ricard Claude Procedes et dispositifs pour sertir mecaniquement une piece de connexion sur les extremites de plusieurs fils conducteurs
US4835858A (en) * 1988-03-25 1989-06-06 Amp Incorporated Method and apparatus for assembling electrical harnesses
FR2648667B1 (fr) * 1989-06-15 1991-09-27 Aerospatiale Procede et dispositif pour la realisation de pieces de cablage
CA2053010C (en) * 1990-10-17 2001-05-01 Claude Ricard Processes and devices for the automatic connection of conductor wire or optical fiber section ends to adapted component receptacles

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ATE117845T1 (de) 1995-02-15
JPH06503202A (ja) 1994-04-07
DE69107057T2 (de) 1995-08-10
TW225579B (de) 1994-06-21
ES2069409T3 (es) 1995-05-01
WO1992010013A1 (fr) 1992-06-11
EP0512101A1 (de) 1992-11-11
DE69107057D1 (de) 1995-03-09
CA2074373C (fr) 1999-08-17
FR2669781B1 (de) 1993-02-26
CA2074373A1 (fr) 1992-05-24
US5355581A (en) 1994-10-18
FR2669781A1 (fr) 1992-05-29
JPH0782776B2 (ja) 1995-09-06

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