EP0477511B1 - Heizkammer und Verfahren zu ihrer Herstellung - Google Patents
Heizkammer und Verfahren zu ihrer Herstellung Download PDFInfo
- Publication number
- EP0477511B1 EP0477511B1 EP19910113416 EP91113416A EP0477511B1 EP 0477511 B1 EP0477511 B1 EP 0477511B1 EP 19910113416 EP19910113416 EP 19910113416 EP 91113416 A EP91113416 A EP 91113416A EP 0477511 B1 EP0477511 B1 EP 0477511B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heating chamber
- layer
- heating
- precipitated
- graphite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000010438 heat treatment Methods 0.000 title claims description 46
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 238000000034 method Methods 0.000 title claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 13
- 229910002804 graphite Inorganic materials 0.000 claims description 11
- 239000010439 graphite Substances 0.000 claims description 11
- 239000004020 conductor Substances 0.000 claims description 6
- 230000008020 evaporation Effects 0.000 claims description 3
- 238000001704 evaporation Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 2
- QGQFOJGMPGJJGG-UHFFFAOYSA-K [B+3].[O-]N=O.[O-]N=O.[O-]N=O Chemical compound [B+3].[O-]N=O.[O-]N=O.[O-]N=O QGQFOJGMPGJJGG-UHFFFAOYSA-K 0.000 claims 3
- 239000011203 carbon fibre reinforced carbon Substances 0.000 claims 2
- 229910010293 ceramic material Inorganic materials 0.000 claims 2
- 230000004927 fusion Effects 0.000 claims 1
- 239000012774 insulation material Substances 0.000 claims 1
- 239000003566 sealing material Substances 0.000 claims 1
- 238000001771 vacuum deposition Methods 0.000 claims 1
- 238000004804 winding Methods 0.000 claims 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 7
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 6
- 229910052582 BN Inorganic materials 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 238000007740 vapor deposition Methods 0.000 description 4
- 239000011324 bead Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 229910052715 tantalum Inorganic materials 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000004918 carbon fiber reinforced polymer Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011224 oxide ceramic Substances 0.000 description 1
- 229910052574 oxide ceramic Inorganic materials 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000007738 vacuum evaporation Methods 0.000 description 1
- 238000005019 vapor deposition process Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/62—Heating elements specially adapted for furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B77/00—Component parts, details or accessories, not otherwise provided for
- F02B77/02—Surface coverings of combustion-gas-swept parts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B17/00—Furnaces of a kind not covered by any of groups F27B1/00 - F27B15/00
- F27B17/02—Furnaces of a kind not covered by any of groups F27B1/00 - F27B15/00 specially designed for laboratory use
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2203/00—Non-metallic inorganic materials
- F05C2203/08—Ceramics; Oxides
- F05C2203/0804—Non-oxide ceramics
- F05C2203/0808—Carbon, e.g. graphite
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2253/00—Other material characteristics; Treatment of material
- F05C2253/16—Fibres
Definitions
- the invention relates to a heating chamber for heating systems for the controlled melting of metallic workpieces and samples, consisting of a cylindrical container, the wall of which consists of heating coils made of an electrically conductive material and of an insulation surrounding the heating coils, and also relates to a method for producing such a heating chamber.
- HFT turbine blades Heating Facility
- the turbine blades are individually introduced into a heating chamber of the type mentioned at the outset and melted in a controlled manner in the latter and then cooled.
- the heating chambers used usually consist of a spirally wound tantalum wire, on which beads made of aluminum oxide ceramics are drawn for insulation. By melting these beads on the tantalum wire, caused by the evaporation of the sample materials that are in the heating chamber, such a heating chamber can easily lead to electrical short circuits and thus to the failure of the entire system.
- the object of the invention is therefore to design a heating chamber of the type mentioned at the outset in such a way that a reliable operating sequence is ensured and, moreover, that the specified temperature or temperature distribution is maintained as precisely as possible. It is also an object of the invention to provide a method for producing such a heating chamber.
- the problem is solved by a heating chamber with the characterizing features of claim 1.
- the heating chamber according to the invention also has the advantage that it can deliver a uniformly high heating output over a longer period of time.
- EP-A-0 193 192 has already disclosed a production process for vapor deposition crucibles made of pyrolytic boron nitride, in which this boron nitride is deposited from the gas phase onto a graphite mold, the mold is removed again after the vapor deposition process has ended and the crucible obtained in this way made of pure boron nitride does not have a heating device integrated into the crucible wall, as is the case with the heating chamber according to the invention. Rather, in order to vaporize materials for epitaxial processes, this known crucible must additionally be provided with an external heating spiral, for example made of tantalum wire, in which the problem already described can occur.
- FIGS. 1a to c the manufacture of the inner wall layer 1 of the heating chamber, which consists of pyrolytic boron nitride, is shown.
- a negative form consisting of a graphite mandrel 2
- Boron nitride 3 is deposited on this in a vacuum evaporation system from the gas phase and then, also by vapor deposition, a graphite layer 4 is deposited, the upper edge surface and the end surface being covered by a corresponding one cover protected, not vaporized with graphite.
- the resulting blank 5 is removed from the mandrel 2 after solidification and cooling.
- FIGS. 2a to c The further stages of the manufacturing process are shown in FIGS. 2a to c.
- the already cylindrical blank 5 has an initially continuous coating 4 made of graphite on the inner boron nitride carrier layer 1. Spiral heating tracks 6 are milled into these mechanically, as shown in FIG. 2b.
- a second layer 7 of boron nitride two contact shells 9, 10 made of carbon fiber-reinforced carbon (CFRP) are placed on the radially divided lower edge strips 8, 8 'of the graphite layer which have been left open during sealing by a corresponding cover a lead wire 11, 12 made of tantalum was previously soldered for the power supply. The latter takes place at a temperature of approximately 2500 ° C.
- the two contact shells 9 and 10 are glued to the divided conductor tracks 8 and 8 ′ using a graphite adhesive.
- Fig. 3 shows the installation of the finished heating chamber 13 in a high temperature heating system.
- the heating chamber 13 is inserted into a support tube 14 made of tantalum sheet metal and is fixed in the radial direction in this by an insulating ring 15 which bears against the contact shells 9 and 10 from the outside.
- the support tube 14 is surrounded by several layers 16 of a tantalum foil.
- the connecting wires 11 and 12 are provided with an insulation 17, 18 made of aluminum oxide beads, to an electrical supply unit, not shown in the figure.
- the heating chamber 13 is through a flange 19th closed, which also serves as a holder for a workpiece to be treated.
- the heating chamber described above can also be extended period of time at temperatures up to 2000 o C operated, without causing mechanical failure or thermal output to phenomena which would adversely affect the production process of a workpiece.
- the heating device variable By vapor deposition of the graphite layer and the subsequent shaping of the heating coils, it is possible to make the heating device variable, the resistance can be changed by varying the layer thickness and the temperature distribution in the heating chamber can be influenced in a targeted manner by the shape of the milled tracks. In this way, a heating chamber with a particularly high power density can be produced, which is suitable, inter alia, for use in a system for processing and directional solidification of turbine blades.
- the advantage here is the pyrolytic coating of the heating tracks, the heater is encapsulated and resistant to any evaporation of the sample materials.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Clinical Laboratory Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physical Vapour Deposition (AREA)
- Furnace Details (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4030540 | 1990-09-27 | ||
DE19904030540 DE4030540C1 (enrdf_load_stackoverflow) | 1990-09-27 | 1990-09-27 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0477511A1 EP0477511A1 (de) | 1992-04-01 |
EP0477511B1 true EP0477511B1 (de) | 1995-07-05 |
Family
ID=6415073
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19910113416 Expired - Lifetime EP0477511B1 (de) | 1990-09-27 | 1991-08-09 | Heizkammer und Verfahren zu ihrer Herstellung |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0477511B1 (enrdf_load_stackoverflow) |
DE (1) | DE4030540C1 (enrdf_load_stackoverflow) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103192062A (zh) * | 2013-04-01 | 2013-07-10 | 东方电气集团东方汽轮机有限公司 | 一种用于高温合金单晶叶片制造的模壳 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA918247A (en) * | 1970-04-28 | 1973-01-02 | United Aircraft Corporation | Single crystal casting |
DE3422333C2 (de) * | 1984-06-15 | 1986-04-24 | Seico Industrie-Elektrowärme GmbH, 3012 Langenhagen | Isolierte Wärmekammer, insbesondere Hochtemperatur-Anlagen |
DE8431735U1 (de) * | 1984-10-30 | 1985-02-07 | Linn Elektronik GmbH, 8459 Hirschbach | Schmelztiegel zum schmelzen kleiner mengen eines metalles oder einer metall-legierung |
JPS61201607A (ja) * | 1985-02-28 | 1986-09-06 | Denki Kagaku Kogyo Kk | 熱分解窒化ホウ素物品およびその製造方法 |
JPS61268442A (ja) * | 1985-05-23 | 1986-11-27 | 信越化学工業株式会社 | 多層構造の耐熱容器 |
GB2192643A (en) * | 1986-07-14 | 1988-01-20 | Universal High Technologies | Method of coating refractory vessels with boron nitride |
DE3915116C1 (en) * | 1989-05-09 | 1990-11-15 | Sintec Keramik Gmbh, 8959 Buching, De | Electrically non-conducting crucible - includes pyrolytic carbon layer and aluminium nitride or aluminium oxide-contg. ceramic |
-
1990
- 1990-09-27 DE DE19904030540 patent/DE4030540C1/de not_active Expired - Lifetime
-
1991
- 1991-08-09 EP EP19910113416 patent/EP0477511B1/de not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
EP0477511A1 (de) | 1992-04-01 |
DE4030540C1 (enrdf_load_stackoverflow) | 1991-11-28 |
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Effective date: 19940411 |
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