EP0470924B1 - Raccordement à fiche pour des câbles - Google Patents

Raccordement à fiche pour des câbles Download PDF

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Publication number
EP0470924B1
EP0470924B1 EP91810487A EP91810487A EP0470924B1 EP 0470924 B1 EP0470924 B1 EP 0470924B1 EP 91810487 A EP91810487 A EP 91810487A EP 91810487 A EP91810487 A EP 91810487A EP 0470924 B1 EP0470924 B1 EP 0470924B1
Authority
EP
European Patent Office
Prior art keywords
cable
plug
clamp
another
tongues
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP91810487A
Other languages
German (de)
English (en)
Other versions
EP0470924A1 (fr
Inventor
Ruedi Kälin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aspro Tech AG
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of EP0470924A1 publication Critical patent/EP0470924A1/fr
Application granted granted Critical
Publication of EP0470924B1 publication Critical patent/EP0470924B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/50Clamped connections, spring connections utilising a cam, wedge, cone or ball also combined with a screw
    • H01R4/5033Clamped connections, spring connections utilising a cam, wedge, cone or ball also combined with a screw using wedge or pin penetrating into the end of a wire in axial direction of the wire
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24Assembling by moulding on contact members

Definitions

  • the invention relates to a cable-plug connection with an at least two-core, flexible cable and at least two plug parts made of electrically conductive material, which are electrically separated from one another by an insulating layer, the cable end and the connection area of the plug parts with the wires of an synthetic outer sheath are surrounded that the current-conducting connection between the metal connector sleeves and the wires of the cable is solderless, each by means of pointed, metallic tongues which protrude from the connector sleeves and which each engage between the elastic cable sleeve and the metal wires, and a clamp enclosing the cable on the cable end area is put on.
  • a large number of cable plug connections are known and are particularly widespread in a coaxial version for low-voltage or communication devices.
  • the conventional production method contains a soldered connection between the connector sleeves and the electrically conductive wires.
  • Another disadvantage arises from the fact that the connection to the part removed from the plug sleeve must be as flexible as possible. Such solder connections often fail at high bending stresses, possibly combined with tensile stresses.
  • the connector pins cannot be pulled out of the two-part housing after assembly, they are each provided with a radial projection which engages in a recess in the housing.
  • Such a connector design cannot be used for coaxially nested connector sleeves.
  • FR-A-1361157 shows a connector in which there are three flat sliders lying side by side, which with their sharpened end engage in an electrical cable for making contact. The other end is each provided with a clamping sleeve for clamping the supplying electrical conductor. This construction, too, cannot be transferred to plug sleeves lying coaxially one inside the other.
  • the object of the invention is to provide a cable-plug connection which is suitable for mass production and which can be produced particularly efficiently, does not require a soldered connection and can withstand increased bending and tensile stress.
  • the invention with which this object is achieved is characterized in that the two connector sleeves are tubular, lie coaxially one inside the other and are electrically insulated from one another by a cylindrical insulation sleeve, and the connector sleeves together with their tongue each form a single piece of metal, the two tongues being angularly offset from one another and the clip extends at least partially over the insertion area of the tongues, and there is a sprayed-on plastic outer jacket surrounding the clip, the cable end and a partial length of the outer connector sleeve.
  • the stripping process of the electrical wires is eliminated due to the solderless connection.
  • the tapered tongues of the two connector sleeves are angularly offset from one another, there is a sufficient insulation distance and, moreover, this results in a position of the tongues which is usually approximately the distance of the two electrical conductor cores.
  • the clip placed on the end area of the cable provides additional contact security and provides protection against tensile loads. The whole is by an overmolded outer jacket made of plastic against the effects of oxidation or the like. protected.
  • the cable connector connection described below with reference to FIGS. 1-3 is designed with two wires.
  • the two plug sleeves 2, 3 connected to one wire each are located coaxially into one another and are electrically separated by a cylindrical insulating sleeve 4, which merges into an insulating ring 5 at the front.
  • the plug sleeves 2, 3, the cable 6 and the connecting elements located between them are surrounded by a sprayed-on outer jacket 7 made of plastic, which is designed as a grip body. Grooves 8 are provided on both sides to increase its flexibility.
  • Each of the two metallic connector sleeves 2, 3 is provided at its rear end with a narrow, pointed tongue 9 which projects in the axial direction and forms a single piece with the respective connector sleeve 2, 3.
  • the plug sleeves 2, 3 together with tongues 9 can either be rolled cylindrically from a flat piece of metal or rotated, milled and drilled from rod material.
  • the mutual distance between these two tongues 9 is selected so that it corresponds approximately to the center distance of the two wires 10 of the cable 6.
  • the two electrically conductive wires 10 are surrounded on the outside in a conventional manner with a flexible, electrically insulating cable sheath 12, which consists of an elastomer, in particular soft plastic.
  • Both plug sleeves 2, 3 have transverse bores 27 on their jacket for the passage of plastic when the outer jacket 7 is sprayed on and to secure the position of the connector sleeves 2, 3.
  • the solderless, electrical connection between the tongues 9 and the two cores 10 takes place in such a way that the pointed tongues 9 are each pushed in between the elastic cable sheath 12 and the cores 10, as can be seen from FIGS. 3 and 8.
  • the cores 10 preferably consist of a large number of very thin wires forming a strand. This creates good electrical contact between the stranded wires and the tongues 9.
  • the elasticity of the cable jacket 12 causes a contact pressure between the tongues 9 and the stranded wires, so that there is a permanent good electrical contact.
  • the tongues 9 are provided with a plurality of beads 19 or the like distributed in the axial direction. provided that serve the good anchoring in the shell 12. Thus, the usual stripping of the cable sheath enveloping the strands 10 is not necessary.
  • the depth of penetration of the tongues 9 is at least half, preferably the entire axial extent of the clip 16.
  • a two-part clamp 16 is snugly placed on the cable end area. On the one hand, this prevents the cable sheath 12 from expanding after the tongues 9 are inserted, and on the other hand, this clamp 16 takes up a load in the event of a strong axial pull on the cable 6. A tip 25 of the clamp 16 engages in the connecting web between the two sheaths 12 .
  • the two clamp sections 28, 29 are inserted into one another and subsequently enclose the cable sheaths 6.
  • the two sections 28, 29 each consist of a material that is harder than the cable sheaths 12, for example hard plastic.
  • the clamp part 28 has an essentially U-shaped cross section with two legs 11 and a connecting part 13 connecting the legs 11, which has arcuate recesses 14 lying inside one another with a pointed center pin 25 lying between them.
  • the central pin 25 penetrates the connecting web between the two cable sheaths 12.
  • the clip legs 11 each contain an inclined surface 21 at their free ends in order to facilitate the fitting of the counterpart 28.
  • the legs 11 each contain a shoulder 23 on their inside.
  • the counterpart 29 to be placed on the clamp part 28 is provided on both sides with a groove 15 which corresponds to the thickness of the legs 11.
  • Each groove 15 contains a shoulder 20.
  • In the central part there are two arcuate recesses 17 lying next to one another. By pressing the clamp part 29 onto the legs 11, these are initially spread apart in a resilient manner.
  • the bracket part 29 engages with its shoulders 23 behind the shoulders 20 and comes to rest against the bearing surfaces 18.
  • the rounded recesses 14 and 17 enclose the cable 6 and exert a radial pressure on the two cable sheaths 12, so that the clamp 16 is fixed on the cable in the axial direction.
  • the central pin 25 penetrates the connecting material between the cable sheaths 12. The whole is then encapsulated by plastic, forming the outer jacket 7, as can be seen in FIG. 1.
  • the flexible material of the outer jacket 7 encloses the plug sleeves 2, 3 and the cable 6 in a tight and tensile manner.
  • Another variant is to use two conventional cylindrical plug pins or flat plugs instead of plug sleeves.

Landscapes

  • Coupling Device And Connection With Printed Circuit (AREA)
  • Multi-Conductor Connections (AREA)
  • Cable Accessories (AREA)
  • Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Claims (5)

  1. Liaison à fiches pour câble souple (6) ayant au moins deux âmes, et au moins deux fiches en matière conductrice de l'électricité, qui sont séparées l'une de l'autre du point de vue électrique par une couche isolante (4), l'extrémité du câble et la zone de raccordement des fiches (2,3) avec les âmes (10) étant entourées par une enveloppe extérieure (7) en matière synthétique, le raccordement électrique entre les fiches métalliques (2,3) et les âmes (10) du câble (6) se faisant sans soudure par des languettes métalliques (9) effilées dépassant des fiches (2,3), qui s'engagent chacune entre la gaine élastique (12) du câble et les âmes métalliques (10), une agrafe (16) enserrant le câble étant rapportée sur la zone d'extrémité du câble, caractérisé en ce que les deux fiches (2,3) qui sont tubulaires, se trouvent coaxiales l'une dans l'autre et sont isolées électriquement l'une de l'autre par une gaine d'isolation cylindrique (4), les fiches (2,3) formant chacune avec sa languette (9) une seule pièce métallique, les deux languettes présentant un décalage angulaire l'une par rapport à l'autre et l'agrafe (16) s'étendant au moins en partie sur la zone d'engagement des languettes (9), tandis qu'il est prévu une enveloppe extérieure (7) en matière synthétique rapportée entourant l'agrafe (16), l'extrémité du câble et une partie de la longueur de la fiche extérieure.
  2. Liaison à fiches pour câble selon la revendication 1, caractérisé en ce que l'agrafe (16) est constituée de deux parties qui sont assemblées entre elles par un encliquetage (11, 21, 23) et en ce qu'elles sont constituées d'un matériau plus dur que la gaine (12) du câble.
  3. Liaison à fiches pour câble selon la revendication 2, caractérisé en ce que l'agrafe (16) présente une première partie en U (28) recevant le câble (6) et une deuxième partie (29) s'engageant entre ses branches (11) et comprimant le câble (6).
  4. Liaison à fiches pour câble selon l'une des revendications 1 à 3, caractérisé en ce que les âmes (10) sont constituées de torons de fils multiples.
  5. Liaison à fiches pour câble selon l'une des revendications 1 à 4, caractérisé en ce que les fiches (2,3) présentent des perçages transversaux (27) pour le passage d'une matière synthétique en vue d'immobiliser ces fiches (2,3).
EP91810487A 1990-07-10 1991-06-21 Raccordement à fiche pour des câbles Expired - Lifetime EP0470924B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH2303/90 1990-07-10
CH230390 1990-07-10

Publications (2)

Publication Number Publication Date
EP0470924A1 EP0470924A1 (fr) 1992-02-12
EP0470924B1 true EP0470924B1 (fr) 1995-04-19

Family

ID=4230642

Family Applications (1)

Application Number Title Priority Date Filing Date
EP91810487A Expired - Lifetime EP0470924B1 (fr) 1990-07-10 1991-06-21 Raccordement à fiche pour des câbles

Country Status (7)

Country Link
US (1) US5085594A (fr)
EP (1) EP0470924B1 (fr)
JP (1) JPH0719623B2 (fr)
AT (1) ATE121568T1 (fr)
DE (1) DE59105233D1 (fr)
DK (1) DK0470924T3 (fr)
ES (1) ES2072590T3 (fr)

Families Citing this family (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2280992A (en) * 1993-08-12 1995-02-15 Black & Decker Inc A cable clamp
KR950010179A (ko) * 1993-09-22 1995-04-26 프래크 에이. 윌프링 전기 커넥터
DE4418259C1 (de) * 1994-05-25 1995-08-24 Hirschmann Richard Gmbh Co Mehrpoliger Kabelsteckverbinder
US5683265A (en) * 1995-10-06 1997-11-04 Lucent Technologies Inc. Barrel plug having insulation displacement terminals
US5915980A (en) * 1997-09-29 1999-06-29 George M. Baldock Wiring interconnection system
US6422759B1 (en) 1998-05-29 2002-07-23 Tyco Electronics Corporation Fiber optic connector
FR2782029B1 (fr) * 1998-08-10 2000-10-13 Valeo Climatisation Dispositif de commande a distance par cable pour equipement de vehicule automobile
US6244893B1 (en) 1998-10-30 2001-06-12 Charles Dudley Stranded wire electrical connector
US6869316B2 (en) * 2002-06-27 2005-03-22 Dell Products L.P. Three contact barrel power connector assembly
CN101599605B (zh) * 2008-06-04 2012-05-30 鸿富锦精密工业(深圳)有限公司 端子模组及其制造方法
EP2341580B1 (fr) * 2010-01-04 2012-12-05 Tyco Electronics Nederland B.V. Composant électrique doté d'un élément thermofusible
CN201708260U (zh) * 2010-04-07 2011-01-12 富士康(昆山)电脑接插件有限公司 线缆连接器组件
CN201708261U (zh) * 2010-04-07 2011-01-12 富士康(昆山)电脑接插件有限公司 线缆连接器组件
CN201708331U (zh) * 2010-05-12 2011-01-12 富士康(昆山)电脑接插件有限公司 线缆连接器组件
WO2015065466A1 (fr) * 2013-11-01 2015-05-07 Hewlett-Packard Development Company, L. P. Dispositif de câble de sécurité électrique intégré
DE102019101491A1 (de) * 2019-01-22 2020-07-23 Engeser Gmbh Innovative Verbindungstechnik Schutzhülse zum Schutz geschirmter Leitungen

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1270636A (fr) * 1960-07-20 1961-09-01 Prise de courant perfectionnée
US3175176A (en) * 1961-06-02 1965-03-23 Phelon Co Inc Electrical connection means in ignition coil unit or the like
FR1361157A (fr) * 1962-06-28 1964-05-15 Burndy Corp Connecteur pour câbles
US3411129A (en) * 1967-04-14 1968-11-12 Rudolph W. Peters Quick coupling connector
US3810174A (en) * 1969-11-28 1974-05-07 Hughes Aircraft Co Digital scan converter
JPS49124590U (fr) * 1973-02-20 1974-10-24
JPS51126119A (en) * 1975-04-25 1976-11-04 Nippon Gakki Seizo Kk Envelope producer
JPS54162194A (en) * 1978-06-13 1979-12-22 Hitoshi Komada Method of connecting coaxial cord and wiring method
JPS5617678U (fr) * 1979-07-17 1981-02-16
KR890005362B1 (ko) * 1984-03-19 1989-12-23 더 뱁콕 앤드 윌콕스 컴퍼니 전기 커넥터 블럭
JPS61201283U (fr) * 1985-06-07 1986-12-17

Also Published As

Publication number Publication date
ES2072590T3 (es) 1995-07-16
DK0470924T3 (da) 1995-08-28
EP0470924A1 (fr) 1992-02-12
DE59105233D1 (de) 1995-05-24
ATE121568T1 (de) 1995-05-15
US5085594A (en) 1992-02-04
JPH04280084A (ja) 1992-10-06
JPH0719623B2 (ja) 1995-03-06

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