EP0441726A1 - Vliesstoffe aus endlosen Kunstfilamenten, davon ein Anteil mit verbesserter Oberfläche, Verfahren zur Herstellung und Anwendung - Google Patents
Vliesstoffe aus endlosen Kunstfilamenten, davon ein Anteil mit verbesserter Oberfläche, Verfahren zur Herstellung und Anwendung Download PDFInfo
- Publication number
- EP0441726A1 EP0441726A1 EP91420039A EP91420039A EP0441726A1 EP 0441726 A1 EP0441726 A1 EP 0441726A1 EP 91420039 A EP91420039 A EP 91420039A EP 91420039 A EP91420039 A EP 91420039A EP 0441726 A1 EP0441726 A1 EP 0441726A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- filaments
- nonwovens
- polymer
- polyorganosiloxane
- melt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 229920000642 polymer Polymers 0.000 claims abstract description 30
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 16
- 238000001125 extrusion Methods 0.000 claims abstract description 10
- 229920002545 silicone oil Polymers 0.000 claims abstract description 10
- 239000000155 melt Substances 0.000 claims abstract description 7
- -1 polyethylene terephthalate Polymers 0.000 claims description 18
- 229920001296 polysiloxane Polymers 0.000 claims description 15
- 229920000728 polyester Polymers 0.000 claims description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 5
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 5
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 229920001748 polybutylene Polymers 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- 230000035515 penetration Effects 0.000 description 11
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 6
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 6
- 238000009732 tufting Methods 0.000 description 5
- 238000000576 coating method Methods 0.000 description 4
- 239000004205 dimethyl polysiloxane Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- 210000004209 hair Anatomy 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 238000004817 gas chromatography Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000007046 ethoxylation reaction Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000009533 lab test Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H11/00—Non-woven pile fabrics
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/005—Synthetic yarns or filaments
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
- D04H3/105—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by needling
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
- D04H3/115—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by applying or inserting filamentary binding elements
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
- D04H3/147—Composite yarns or filaments
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/62—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23907—Pile or nap type surface or component
- Y10T428/23979—Particular backing structure or composition
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
- Y10T428/2938—Coating on discrete and individual rods, strands or filaments
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
- Y10T428/2962—Silane, silicone or siloxane in coating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/68—Melt-blown nonwoven fabric
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/697—Containing at least two chemically different strand or fiber materials
Definitions
- the present invention relates to nonwovens of synthetic continuous filaments, at least part of which have modified surface properties, their manufacturing process and their applications.
- the present invention relates more particularly to nonwovens of continuous filaments used as backing for floor coverings or carpets with quilted or tufted pile, at least part of said filaments having a modified surface, thus facilitating the penetration of needles during the stitching of pile threads. in the background.
- nonwovens of continuous filaments generally of polypropylene or polyester as funds or supports for stitching bristles is well known.
- polyester supports are used in particular when one wishes to produce particularly stable carpets such as carpet tiles or carpets printed in strips with prints with patterns connectable from one strip to the other, again requiring supports high dimensional stability both during processing: stitching, dyeing, printing, reverse coatings ... and for their behavior after installation. They are also used for the manufacture of moldable tufted carpets for automobiles because of their good elongation at break, their resistance to tearing as well as for their good thermal resistance.
- the solution most often proposed consists in spraying the nonwoven or the filaments during their manufacture with a lubricating product; the nonwoven as well lubricated thus being able to be penetrated by the needles without damage during the pricking of the hairs.
- a lubricating product such processes are described, for example, in the French patent applications published under Nos. 2,174,290 and 2,245,807, in which a polysiloxane type product is used.
- the object of the present invention is to propose a manufacturing process, presenting a simple, economical answer to the problem posed of maintaining the qualities of the nonwovens during their penetration by needles during the stitching of the hairs.
- the subject of the present invention is nonwovens of synthetic continuous filaments obtained by melt extrusion, characterized in that at least 50% of the filaments contain from 0.1 to 3%, preferably from 0.5 to 1.5%, of a polyorganosiloxane introduced into said filaments during their manufacture.
- the present invention also relates to a process for manufacturing the above nonwovens, characterized in that, before the extrusion of the polymer melt for the production of filaments by passing through the orifices of a die, a polyorganosiloxane type silicone oil in the proportion of 0.1 to 3%, preferably 0.5 to 1.5% relative to the polymer, in the molten mass thereof and for only at least 50% thereof .
- the present invention also relates to the use of nonwovens thus obtained for the usual applications and more particularly as the background of floor coverings with pitted hairs.
- the filaments can be of any polymer, copolymers or blends of synthetic polymers such as those based on polyester, polyolefin, polyamide. It is obvious that the polymers can be used alone or with others for the production of bimetallic filaments of the core-sheath or side / side type. It is also possible to use polymers of the same chemical nature but of different presentation: thus polyesters such as polyethylene terephthalate of butylene glycol, polyamides such as polyhexamethylene adipamide or polycaprolactam, polyolefins such as polyethylene or polypropylene; in the present invention it will be more particularly a question of the use of polymers based on polyester.
- the polyorganosiloxane used is preferably chosen from oils such as polydiorganosiloxanes and, preferably, polydimethylsiloxanes with molecular weights from 1000 to 250,000 and preferably located between 7,500 and 70,000 corresponding to respective dynamic viscosities of 50 to 10,000 mPa.s. These oils are non-functionalized polydimethylsiloxanes. They are chemically and thermally stable at the melting / spinning temperatures of the polymer. The rate of introduction of silicone oil relative to the polymer can vary between 0.1 and 3%, preferably 0.5 to 1.5%.
- the incorporation of the product into the polymer can be carried out before or during the polymer drying phase (discontinuous process in which one starts from polymers in the form of "granules" and which it is necessary to condition before use) by coating or by injection, or during or after the polymer melts in the body or the nose of the extruder, in general in any transfer zone of the molten polymer before its transformation into filaments.
- the product can be introduced into the polymer stream feeding the extruder by means of a volumetric dosing pump.
- a mass dosage is, of course, entirely applicable to the operation.
- the product can be introduced into the whole of the polymer or polymers used or only in a part of the latter, the preservation of the desired properties as regards the stability of the nonwoven and its ease of penetration by needles being carried out with at least 50% of the filaments containing the product.
- the product can be introduced into the whole of the polymer or polymers used or only in a part of the latter, the preservation of the desired properties as regards the stability of the nonwoven and its ease of penetration by needles being carried out with at least 50% of the filaments containing the product.
- nonwovens described in the French patent published under No. 2,546,537 of the applicant in which two polymers based on polyester are used: polyethylene terephthalate polyterephthalate and polyterephthalate are preferably used butylene glycol.
- the nonwovens of the present invention are used for all the usual textile or technical applications of nonwovens either alone or mainly as a support for nonwovens with stitched pile. They can be associated with other nonwovens and, possibly, reinforced with threads parallel to each other, preferably in the length direction; they can be subjected to any manipulation of embossing, forming, molding, impregnation, coating, etc ...
- thermobinding The penetration force measurement of a row of tufting needles in the sheet consolidated by thermobinding is carried out as follows:
- 3 strips of SINGER tufting needles serial number 82.753 each comprising 12 needles are welded side by side on the same line forming a row of needles 9 cm wide.
- This assembly is fixed on the mobile jaw of a dynamometer and penetrates (at the speed of 1000 m / min) into the fixed nonwoven surface stretched on a suitable device perpendicular to the movement of the needles.
- test is carried out on a SINGER-COBBLE machine with 1/10 "gauge needles, using a continuous multifilament crimped 1100 dtex / 88 twist strand Z 150 x 2S 150 45, 40 points tightening, as a pile thread.
- the tablecloth is needled on a single impact needle-punching machine at the rate of 50 perforations / cm2 with SINGER needles of 40 Rb gauge 15 mm of penetration.
- the sheet is then thermobonded by passing in "S" on a calender with two heating rollers at 230 ° C, the pressing force between the rolls is 12 daN / cm and the total contact time of the sheet on the hot rolls is 9 seconds, then cooled and rolled up.
- the dosage of silicone oil which has exuded on the surface of the filaments gives a silicone content of 0.05% relative to the weight of the sheet.
- the amount of silicone relative to the weight of the sheet being 1%.
- the penetration force of the needles is, according to the laboratory test, 23.6 daN for the sheet without silicone and 15.7% daN for the sheet obtained as above indicating, without ambiguity, the difference in forces penetration and the advantage of using the silicone product.
- the tufted carpet has mechanical properties and sufficient stability to be transformed, after coating bitumen on the back, into tiles for flooring.
- a nonwoven web of 120 g / cm2 of continuous filaments of polyethylene terephthalate of title 7 dtex filament is produced, by the process indicated in example 1, taking care to introduce into the polymer 0.5% of silicone oil (polydimethylsiloxane with a viscosity of 1000 mPa.s) relative to the weight of the polymer.
- silicone oil polydimethylsiloxane with a viscosity of 1000 mPa.s
- the tablecloth is then needled with 40 RB needles from SINGER at the rate of 80 perforations / cm2 and 13 mm of penetration on only one side.
- a heat treatment is then carried out by hot calendering between 2 rollers heated to a temperature of 235 ° C. with a pressing force of 25 daN / cm and a contact time of 8 seconds.
- This support can be tuffed without any problem and has all the required properties of solidity and deformability for the production of a moldable floor mat for cars.
- a nonwoven web of 115 g / m2 of continuous filaments containing 2 types of filaments 2GT 88% and 4GT 12% of respective titles 9 and 5 dtex is produced by the method indicated in Example 1.
- the tablecloth is needled on a single stroke needle-punching machine at the rate of 60 perforations per cm2 with SINGER needles of 40 Rb gauge with a penetration depth of 14 mm.
- the sheet is then thermobonded by passing over a perforated air-passing drum at a temperature of 242 ° C with a contact time of 15 seconds and then calibrated using a calender with metal rollers heating to 230 ° C, spacing between rollers preset so as to adjust the density of the thermobonded web to 0.19, that is to say a thickness of 0.6 mm.
- This ply has all the properties of tuftability, mechanical properties and dimensional stability to make a floor covering support with pile stitched in strip and capable of being printed with patterns connectable from one strip to another.
- a nonwoven web is produced, by the process indicated in Example 1, composed of continuous filaments of 125 g / m2 consisting of coaxial filaments whose core is made of polyethylene terephthalate and the sheath made of polybutylene glycol terephthalate.
- the core represents 80% of the mass of the coaxial filament and the sheath 20%.
- the titer of the coextruded filaments is 10 dtex.
- the nonwoven web is then consolidated under the conditions of Example 3.
- the thermally bonded support thus obtained will have all the properties of presentation, mechanical performance, tuftability and stability necessary for the production of a velvet carpet presented in the form of tiles.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Nonwoven Fabrics (AREA)
- Artificial Filaments (AREA)
- Chemical Treatment Of Fibers During Manufacturing Processes (AREA)
- Automatic Embroidering For Embroidered Or Tufted Products (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Carpets (AREA)
- Treatment Of Fiber Materials (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9001708 | 1990-02-08 | ||
FR9001708A FR2657893B1 (fr) | 1990-02-08 | 1990-02-08 | Nontisses de filaments continus synthetiques dont au moins une partie a proprietes de surface modifiees, procede pour leur fabrication et leurs applications. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0441726A1 true EP0441726A1 (de) | 1991-08-14 |
EP0441726B1 EP0441726B1 (de) | 1995-06-28 |
Family
ID=9393674
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP91420039A Expired - Lifetime EP0441726B1 (de) | 1990-02-08 | 1991-02-05 | Vliesstoffe aus endlosen Kunstfilamenten, davon ein Anteil mit verbesserter Oberfläche, Verfahren zur Herstellung und Anwendung |
Country Status (9)
Country | Link |
---|---|
US (1) | US5225263A (de) |
EP (1) | EP0441726B1 (de) |
JP (1) | JP2912461B2 (de) |
AT (1) | ATE124479T1 (de) |
AU (1) | AU632216B2 (de) |
CA (1) | CA2035690C (de) |
DE (1) | DE69110699T2 (de) |
FR (1) | FR2657893B1 (de) |
ZA (1) | ZA91912B (de) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB9523780D0 (en) * | 1995-11-21 | 1996-01-24 | Amtico Co | Floor coverings |
FR2749860B1 (fr) * | 1996-06-17 | 1998-08-28 | Freudenberg Spunweb Sa | Nappe non tissee formee de filaments continus tres fins |
US6043168A (en) * | 1997-08-29 | 2000-03-28 | Kimberly-Clark Worldwide, Inc. | Internal and topical treatment system for nonwoven materials |
US6863697B2 (en) | 2002-02-08 | 2005-03-08 | Milliken & Company | Process for enhancing the absorbency of a fabric having conjugate yarns |
US20030153229A1 (en) * | 2002-02-08 | 2003-08-14 | Mcdaniel John Scott | Fabric made from conjugate yarns having enhanced absorbency |
US6812172B2 (en) * | 2002-02-12 | 2004-11-02 | Milliken & Company | Microdenier fabric having enhanced dyed appearance |
US6689175B2 (en) | 2002-02-12 | 2004-02-10 | Milliken & Company | Process for enhancing the dyed appearance of a microdenier fabric |
CN105324437A (zh) * | 2012-10-19 | 2016-02-10 | 英威达技术有限公司 | 热塑性塑料-聚(二烃基硅氧烷)组合物和纤维以及用于制备纤维的方法 |
KR101903872B1 (ko) | 2014-04-07 | 2018-10-02 | 트레비라 게엠베하 | 개선된 분산성을 가진 중합체 섬유 |
EP3399086B1 (de) * | 2017-05-02 | 2019-11-20 | Autoneum Management AG | Erhabenes faseriges verkleidungsteil |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3193516A (en) * | 1961-01-30 | 1965-07-06 | Ici Ltd | Melt spinning process |
DE2310542A1 (de) * | 1972-03-02 | 1973-09-06 | Ici Ltd | Nicht-gewebte materialien und verfahren zur herstellung derselben |
EP0236837A2 (de) * | 1986-03-06 | 1987-09-16 | Bayer Ag | Mischungen aus Polycarbonatpolysiloxan-Blockcokondensaten und thermotropen Polymeren, Verfahren zu ihrer Herstellung und ihre Verwendung zur Herstellung von Formkörpern, Filamenten, Fasern und Folien |
EP0242037A1 (de) * | 1986-03-07 | 1987-10-21 | Polyplastics Co. Ltd. | Scharnierelemente |
EP0314586A2 (de) * | 1987-10-27 | 1989-05-03 | Rhone-Poulenc Chimie | Thermoplastische Zusammensetzungen und Verfahren zu ihrer Herstellung |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3940302A (en) * | 1972-03-02 | 1976-02-24 | Imperial Chemical Industries Limited | Non-woven materials and a method of making them |
US3867188A (en) * | 1973-07-25 | 1975-02-18 | Dow Corning | Spunbonded nonwoven fabric |
CA1049682A (en) * | 1974-06-10 | 1979-02-27 | Albert W. Duncan | Carboxyfunctional silicone containing thermoplastics |
US4480009A (en) * | 1980-12-15 | 1984-10-30 | M&T Chemicals Inc. | Siloxane-containing polymers |
US4659777A (en) * | 1985-11-27 | 1987-04-21 | Thoratec Laboratories Corp. | Polysiloxane/poly(oxazoline) copolymers |
DE3725568A1 (de) * | 1987-08-01 | 1989-02-09 | Hoechst Ag | Verfahren zur herstellung einer gut regenerierbaren polyesterfolie enthaltend gleitmittelzusatz |
-
1990
- 1990-02-08 FR FR9001708A patent/FR2657893B1/fr not_active Expired - Fee Related
-
1991
- 1991-02-05 EP EP91420039A patent/EP0441726B1/de not_active Expired - Lifetime
- 1991-02-05 CA CA002035690A patent/CA2035690C/fr not_active Expired - Fee Related
- 1991-02-05 DE DE69110699T patent/DE69110699T2/de not_active Expired - Fee Related
- 1991-02-05 AT AT91420039T patent/ATE124479T1/de not_active IP Right Cessation
- 1991-02-07 JP JP3036496A patent/JP2912461B2/ja not_active Expired - Fee Related
- 1991-02-07 ZA ZA91912A patent/ZA91912B/xx unknown
- 1991-02-08 AU AU70891/91A patent/AU632216B2/en not_active Ceased
- 1991-02-13 US US07/654,489 patent/US5225263A/en not_active Expired - Lifetime
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3193516A (en) * | 1961-01-30 | 1965-07-06 | Ici Ltd | Melt spinning process |
DE2310542A1 (de) * | 1972-03-02 | 1973-09-06 | Ici Ltd | Nicht-gewebte materialien und verfahren zur herstellung derselben |
EP0236837A2 (de) * | 1986-03-06 | 1987-09-16 | Bayer Ag | Mischungen aus Polycarbonatpolysiloxan-Blockcokondensaten und thermotropen Polymeren, Verfahren zu ihrer Herstellung und ihre Verwendung zur Herstellung von Formkörpern, Filamenten, Fasern und Folien |
EP0242037A1 (de) * | 1986-03-07 | 1987-10-21 | Polyplastics Co. Ltd. | Scharnierelemente |
EP0314586A2 (de) * | 1987-10-27 | 1989-05-03 | Rhone-Poulenc Chimie | Thermoplastische Zusammensetzungen und Verfahren zu ihrer Herstellung |
Also Published As
Publication number | Publication date |
---|---|
CA2035690A1 (fr) | 1991-08-09 |
CA2035690C (fr) | 2000-07-18 |
DE69110699T2 (de) | 1996-02-08 |
US5225263A (en) | 1993-07-06 |
ZA91912B (en) | 1991-11-27 |
AU7089191A (en) | 1991-08-15 |
DE69110699D1 (de) | 1995-08-03 |
FR2657893B1 (fr) | 1993-04-02 |
FR2657893A1 (fr) | 1991-08-09 |
JPH04214455A (ja) | 1992-08-05 |
ATE124479T1 (de) | 1995-07-15 |
EP0441726B1 (de) | 1995-06-28 |
JP2912461B2 (ja) | 1999-06-28 |
AU632216B2 (en) | 1992-12-17 |
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