EP0426731B1 - Agglomerats frittes riches en titane - Google Patents
Agglomerats frittes riches en titane Download PDFInfo
- Publication number
- EP0426731B1 EP0426731B1 EP89908683A EP89908683A EP0426731B1 EP 0426731 B1 EP0426731 B1 EP 0426731B1 EP 89908683 A EP89908683 A EP 89908683A EP 89908683 A EP89908683 A EP 89908683A EP 0426731 B1 EP0426731 B1 EP 0426731B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- process according
- mineral
- agglomerate
- titanium
- range
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 title claims abstract description 41
- 239000010936 titanium Substances 0.000 title claims abstract description 41
- 229910052719 titanium Inorganic materials 0.000 title claims abstract description 41
- 239000002245 particle Substances 0.000 claims abstract description 50
- 238000000034 method Methods 0.000 claims abstract description 47
- 239000011230 binding agent Substances 0.000 claims abstract description 42
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 31
- 239000011707 mineral Substances 0.000 claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000002156 mixing Methods 0.000 claims abstract description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 31
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 10
- 239000000440 bentonite Substances 0.000 claims description 6
- 229910000278 bentonite Inorganic materials 0.000 claims description 6
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical group O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 6
- 238000005245 sintering Methods 0.000 claims description 6
- 239000004408 titanium dioxide Substances 0.000 claims description 6
- 229920001732 Lignosulfonate Polymers 0.000 claims description 4
- 239000004117 Lignosulphonate Substances 0.000 claims description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 4
- 229910001593 boehmite Inorganic materials 0.000 claims description 4
- 239000000919 ceramic Substances 0.000 claims description 4
- 239000002734 clay mineral Substances 0.000 claims description 4
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 claims description 4
- 235000019357 lignosulphonate Nutrition 0.000 claims description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 2
- 239000004115 Sodium Silicate Substances 0.000 claims description 2
- 159000000013 aluminium salts Chemical class 0.000 claims description 2
- 229910000329 aluminium sulfate Inorganic materials 0.000 claims description 2
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 claims description 2
- 150000003857 carboxamides Chemical class 0.000 claims description 2
- 239000008119 colloidal silica Substances 0.000 claims description 2
- 239000010436 fluorite Substances 0.000 claims description 2
- 239000011521 glass Substances 0.000 claims description 2
- 229910052598 goethite Inorganic materials 0.000 claims description 2
- AEIXRCIKZIZYPM-UHFFFAOYSA-M hydroxy(oxo)iron Chemical compound [O][Fe]O AEIXRCIKZIZYPM-UHFFFAOYSA-M 0.000 claims description 2
- 230000003116 impacting effect Effects 0.000 claims description 2
- 235000013379 molasses Nutrition 0.000 claims description 2
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 2
- 239000011118 polyvinyl acetate Substances 0.000 claims description 2
- 229920006395 saturated elastomer Polymers 0.000 claims description 2
- 238000010008 shearing Methods 0.000 claims description 2
- 150000004760 silicates Chemical class 0.000 claims description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 2
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 2
- 235000000346 sugar Nutrition 0.000 claims description 2
- 150000008163 sugars Chemical class 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims 1
- 230000001747 exhibiting effect Effects 0.000 claims 1
- 239000000463 material Substances 0.000 description 32
- 238000005660 chlorination reaction Methods 0.000 description 24
- 238000009826 distribution Methods 0.000 description 17
- 238000010304 firing Methods 0.000 description 15
- 230000002829 reductive effect Effects 0.000 description 13
- 239000007789 gas Substances 0.000 description 11
- 238000012545 processing Methods 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 238000005054 agglomeration Methods 0.000 description 7
- 230000002776 aggregation Effects 0.000 description 7
- 229910003074 TiCl4 Inorganic materials 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 230000015556 catabolic process Effects 0.000 description 4
- 230000001186 cumulative effect Effects 0.000 description 4
- 238000006731 degradation reaction Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 238000005243 fluidization Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000008188 pellet Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- 235000013339 cereals Nutrition 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 150000001805 chlorine compounds Chemical class 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000004513 sizing Methods 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 239000000571 coke Substances 0.000 description 2
- 238000004939 coking Methods 0.000 description 2
- 239000000567 combustion gas Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000013312 flour Nutrition 0.000 description 2
- 239000002006 petroleum coke Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical class Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 238000002144 chemical decomposition reaction Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000007705 chemical test Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 238000004453 electron probe microanalysis Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000007496 glass forming Methods 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical class Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 1
- 229910001608 iron mineral Inorganic materials 0.000 description 1
- YDZQQRWRVYGNER-UHFFFAOYSA-N iron;titanium;trihydrate Chemical compound O.O.O.[Ti].[Fe] YDZQQRWRVYGNER-UHFFFAOYSA-N 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 229910052622 kaolinite Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000011020 pilot scale process Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 229910001773 titanium mineral Inorganic materials 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000003232 water-soluble binding agent Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B34/00—Obtaining refractory metals
- C22B34/10—Obtaining titanium, zirconium or hafnium
- C22B34/12—Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08
- C22B34/1218—Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08 obtaining titanium or titanium compounds from ores or scrap by dry processes
- C22B34/1222—Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08 obtaining titanium or titanium compounds from ores or scrap by dry processes using a halogen containing agent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/16—Sintering; Agglomerating
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/24—Binding; Briquetting ; Granulating
- C22B1/242—Binding; Briquetting ; Granulating with binders
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B34/00—Obtaining refractory metals
- C22B34/10—Obtaining titanium, zirconium or hafnium
- C22B34/12—Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B34/00—Obtaining refractory metals
- C22B34/10—Obtaining titanium, zirconium or hafnium
- C22B34/12—Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08
- C22B34/1204—Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08 preliminary treatment of ores or scrap to eliminate non- titanium constituents, e.g. iron, without attacking the titanium constituent
- C22B34/1209—Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08 preliminary treatment of ores or scrap to eliminate non- titanium constituents, e.g. iron, without attacking the titanium constituent by dry processes, e.g. with selective chlorination of iron or with formation of a titanium bearing slag
Definitions
- the present invention relates to agglomerates of titanium-bearing material suitable for producing TiCl4.
- materials of high titanium dioxide content are the preferred raw materials for TiCl4 manufacture, subject to specifications on the particle size of the materials and on the content of some impurity elements.
- TiCl4 is a low boiling liquid which may be purified by distillation and chemical methods, following which it may be burned in oxygen to generate TiO2 pigment and chlorine gas, or reacted with magnesium or electrolysed to produce titanium metal.
- the raw material a titanium-bearing mineral sized within the range 100 - 300 microns ( ⁇ m) is fed to a fluidised bed reactor where it undergoes reductive chlorination at temperatures in the range 900° - 1000°C.
- Petroleum coke or a similar high fixed carbon material is added to the bed as both fuel and reducing agent.
- Oxygen may be added to the inlet stream to maintain reaction temperatures.
- the product TiCl4 passes from the reactor in a gaseous form together with the gaseous chlorides of impurity elements and entrained fine solid particles from the fluid bed. The gases are cleaned of solids and condensed.
- the product TiCl4 is purified by distillation and chemical methods.
- Impurities such as iron represent an economic penalty to the process in that they consume coke for their reduction and, more importantly, expensive reagent chlorine which is lost in waste iron chlorides. Silicon and aluminium are also partly chlorinated in the process, causing excess chlorine consumption. Aluminium chlorides are also the source of corrosion problems in process equipment.
- entrainment losses may amount to 5 - 10% of the input materials.
- entrainment losses become relatively much higher than for materials of the conventional size. Such losses are both economically and operationally acceptable.
- fine-grained TiO2-bearing material for fluidised bed chlorination is prepared by coking into composite agglomerated particles a mixture of TiO2-bearing material, bituminous coking coal and a water soluble binder.
- This prior-art process has not been accepted by the industry.
- the chlorination process is reductive chlorination and so the carbon in the feed material must be present in a specific proportion to the TiO2-bearing material which may not be suited to composite strength development.
- the agglomerate because the carbon is attacked, breaks down before complete chlorination occurs and so fine particle size material is lost to the process through entrainment in the gas stream.
- a water emulsion of asphalt is used as a binder in the formation by extrusion of pellets of fine-grained titanium-bearing material.
- water is removed from the pellets and the organic material converted to carbon.
- the curing results in the caking of the binder in the pores and around the grains, forming a good bond.
- the extruded material must be broken before curing into a size range close to the required product size. This removes the need for the circulation of cured fines which would otherwise reduce the strength of the product pellets.
- the carbon takes part in the reductive chlorination process. This product therefore suffers from the same disadvantages as those described in the previous example of the prior art.
- US-A-3823009 concerns the agglomeration of titaniferous materials, such as ilmenite sand containing about 30% of titanium, with iron or titanium minerals and a water-soluble organic polymer.
- US-A-4187117 concerns a process in which a slag containing, for example, 42.6% of titanium, is mixed with coke and a binder, and baked at 900-100° to produce fluidisable coked grains with a reduced hydrogen content.
- the present invention provides a process for increasing the particle size of fines of a titaniferous mineral containing more than 45% by weight titanium which process comprises: mixing the fines with a binding agent and water to produce an agglomerate, drying the agglomerate and sintering it.
- the agglomerated particles so formed are resistant to degradation forces associated with transport and handling.
- the agglomerated particles are also resistant to the physical and chemical degradation forces and temperatures associated with chlorination processing including fluidised bed reductive chlorination processing.
- the agglomerated particles may be manufactured to fall within a preferred size range to suit the dynamic requirements of fluidised bed reductive chlorination processing for example between 100 - 500 ⁇ m, more preferably from approximately 150 - 250 ⁇ m. If particles fall below this range they may be entrained in the gas stream and therefore lost to the reaction. If particles fall above this range they may cease to be buoyant within the fluidised bed and form an inactive layer at the bottom of the reactor.
- the titanium-containing particles may be of any suitable titanium-containing mineral or minerals.
- the titanium-containing minerals may be natural or synthetic in origin.
- the titanium-containing mineral may be a detrital mineral.
- the titanium may be present in the titanium-containing minerals in the form of titanium dioxide.
- the titanium dioxide content of the titanium-containing minerals may be approximately 85% by weight or greater.
- a preferred titanium dioxide containing source is a deposit which includes any of the minerals rutile, anatase and leucoxene.
- the titanium-containing minerals may be subjected to initial concentration processing after extraction.
- Initial concentration processing may increase the average titanium dioxide content for example to approximately 90% by weight or above.
- One titanium-containing mineral deposit at Horsham, Victoria, Australia of this type is further characterized by usually fine sizing.
- the unusually fine sizing suggests that major entrainment losses may ensue from later treatment by reductive chlorination in a fluid bed.
- the titanium-containing mineral may be present in any suitable amount in the agglomerated particles.
- the titanium-containing minerals may be present in amounts of approximately 95 - 99.5% by weight based on the total weight of the sintered agglomerate.
- the amount of water added may vary depending upon the size distribution of the original titanium-containing particles and the required size of the agglomerates.
- the amount of water may vary from approximately 5 to 15% by weight, preferably approximately 8% by weight, based on the total weight of titanium-containing particles, binder and water.
- the binder or binders for the titanium-containing particles may be of any suitable type.
- the binder for the titanium-containing particles should be such as to form agglomerates capable of withstanding the physical, chemical and thermal degradation forces in the drying and firing stages of the process.
- the binder may be an organic or inorganic binder.
- the binder may be a ceramic or glass-forming binder.
- the binder may be a carbon-free binder.
- a single binder may be used.
- a combination of two or more binders may be used to provide strength under the different operating environments of the drying and firing stages.
- Binders may contain calcium or sodium but should not result in the addition of these elements to cause problems in chlorination.
- the binder for the titanium-containing minerals may be such that it does not seriously contaminate the bound titanium-bearing particles for subsequent processing, for example in reductive chlorination processing.
- the binder for the titanium-containing particles may include:
- the mixing step in the process according to the present invention may be conducted in any suitable manner.
- Agglomeration may be conducted in devices incorporating a rolling/tumbling action such as rotating disk or drum pelletisers or V-blenders, or in devices incorporating an impacting/shearing action such as high intensity micro-agglomerators or mixers, or in devices incorporating both actions.
- Agglomeration may be conducted in stages or in closed circuit with product sizing screens.
- the drying step may be conducted at elevated temperatures e.g. 75 to 150°C.
- the drying step is preferably carried out in such a manner as to limit the residence time of the agglomerates in this part of the process to less than 30 minutes.
- the drying step may be conducted in any suitable drying apparatus. A fluidised bed dryer or rotary dryer may be used.
- the temperature and residence time should be sufficient to produce homogeneous or heterogenous phase bonding between the particles within the agglomerates.
- the agglomerates may be heated to a temperature of approximately 1000°C to 1500°C preferably 1200°C to 1400°C.
- the residence time of the agglomerates within the above temperature range may be for a period of approximately 5 minutes to approximately 6 hours.
- the firing step may be carried out in any of a number of suitable means, including fluidised bed, oven or kiln firing.
- the process may include the preliminary step of grinding at least a portion of the titanium-containing particle source.
- the preliminary grinding step may be utilised to improve the size control in the preparation of the agglomerates and thus provide a greater strength and density to the fired product.
- the titanium particles may be introduced into any suitable grinder.
- a ball mill or rod or intensive milling device may be used.
- the amount of titanium-containing feed to be ground may vary from 0 to approximately 100% by weight depending on the source and type of titanium-containing material.
- the grinding step may provide particles having an average size from approximately 1um to approximately 50um.
- the sintered agglomerate may include a plurality of sintered agglomerated particles.
- the bond formed between the titanium-containing particles may include particle boundary recrystallisation, that is the boundaries of the titanium-containing particles may be physically merged.
- the bond formed between the titanium-containing particles may in addition include a bridging with a secondary phase formed by the binder.
- the sintering step may tend to reduce or eliminate the binder from the agglomerated particles.
- the initial binder may be burned off in whole or in part.
- the initial binder may be present and/or may be incorporated in whole or in part in the crystal lattice of the particles.
- a laboratory scale batch Patterson-Kelley V-blender was used initially to blend a mixture of 9.2 kg of dry leucoxene with 1% of dry bentonite powder for 1 to 2 minutes.
- the leucoxene consisted of 75% in the size range 50 ⁇ m - 100 ⁇ m and 25% in the size range -50 ⁇ m.
- the size distributions of the two fractions are recorded in Tables 1 and 2.
- the V-blender rotated at a speed of 40 rpm. Water was then introduced into the mixture through an intensifier bar rotating within the blender shell at a speed of 1500 - 3000 rpm.
- the intensifier bar served both to shear the solids and to spray the water into the charge in a finely divided form.
- the amount of water added was about 8% of the solids weight and the time required for its addition was about 4 minutes. A further 1 to 2 minutes mixing time was allowed for the microagglomerates to achieve final size and compaction.
- the product was then discharged onto a large tray, spread out and oven dried at 80°C for 48 hours to ensure that drying was complete.
- the dried product was then sieved to a size range of 125-500 ⁇ m.
- a 100 g sample of the micro agglomerates was placed on a ceramic dish and heated for 25 minutes at 1260°C.
- the sintered product was then subjected to several physical and chemical tests considered appropriate for determining its suitability as a feed material for reductive chlorination processing.
- a "strength test” was performed on the microagglomerates as follows; a microagglomerate was placed between two glass slides and weights were added until the microagglomerate first failed. Failure first occurred at greater than 1 kg (i.e., approximately 10 N) for 300 ⁇ m agglomerates. Fracture fragments were of similar size, i.e., there was little or no tendency to dusting. Calculations indicate that for the recorded strength it would be possible to store agglomerates without failure due to compressive forces in piles or storage bins of approximately 50 m in height.
- a more quantitative and reproducible test for resistance to abrasion was determined by violently shaking one gram of a closely sized fraction of microagglomerates (-335 +250 ⁇ m for 5 minutes in a cylindrical tube 18mm i.d. and 50mm long with 3 ceramic balls 8mm in diameter. During this test, the material was subjected to both impact and attrition. The average particle diameter after this test had reduced from 303 ⁇ m to 170 ⁇ m. This compares with the performance of a similar sample of the original leucoxene material which reduced to 220 ⁇ m.
- microagglomerates represent an industrially useful material from the points of view of storage and transport.
- Table 4 provides initial and final size distributions for fired agglomerates which were taken to 89% completion of chlorination in laboratory fluidised bed tests. There is clearly little generation of -90 ⁇ m material in chlorination, suggesting that high degrees of chlorination may be achieved without bond degradation or losses from reactors as fines carried in off gases. Similar results were obtained at up to 95% completion of chlorination.
- the fluidisation performance of the microagglomerates was measured as a function of size and compared with the behaviour of theoretical spheres, petroleum coke and beach sand leucoxene.
- the results, plotted as practical minimum fluidisation velocity in room temperature air against average particle diameter, are presented in Fig. 1. These results suggest higher than expected minimum fluidisation velocities at smaller particle diameters and lower than expected minimum fluidisation velocities at larger particle diameters. This behaviour may be explained partly by size distribution effects and partly by density and surface shape and roughness effects. It suggests that the chlorination process may be able to accept significantly larger agglomerate particles than is the case with conventional feeds, so affording the possibility of improved process recoveries.
- microagglomerates were fed to a small pilot scale fluidised bed furnace in which the bed temperature was maintained at a temperature of 1260°C.
- the operating parameters of the furnace were: bed diameter 30 cm windbox temperature 1000°C windbox fuel LPG bed fuel coconut husk char superficial gas velocity in fluidised bed 71 cm sec ⁇ 1 agglomerate feed rate 22 kg hr ⁇ 1
- the average residence time of the material within the bed was approximately 20 minutes.
- the product was subjected to the abrasion-attrition test described in Example 1.
- the result showed a reduction in average particle size from 303 ⁇ m to 190 ⁇ m.
- Agglomeration was performed in an industrial "Flexomix" agglomerator, manufactured by Schugi Process Engineers of Lelystad, Netherlands at a solids feed rate of 840 kg per hour. Bentonite was premixed with the feed at 1% addition and lignosulphonate was added as a 33% solution at 2.8 kg solids per hour. Moisture input in addition to lignosulphonate addition was 1 L min ⁇ 1.
- Firing of the agglomerates was conducted in a 3.6m long 0.23m internal diameter counter current oil fired rotary kiln. At a rotation speed of 2rpm and slope of one degree the agglomerate residence time in the 1260°C high temperature zone was approximately 20 minutes. A total of 60 kg of agglomerates was fired in the kiln at a feed rate of 16.2 kg per hour.
- Feed and product particle size distributions are recorded below: TABLE 6 Size Distribution of Feed to and Product of Kiln Firing Size ( ⁇ m) Cum % Retained Feed Fired Product 850 9.07 6.67 600 19.65 16.31 425 32.20 30.86 300 46.85 50.62 212 67.11 82.82 150 91.25 98.89 106 96.09 99.19 75 97.51 99.21 -75 100.00 100.00
- the blender was fed with ground leucoxene at 0.6 tonnes per hour with addition of bentonite at 6 kg per hour and organic binder (PVA) at 1.5 kg per hour.
- Moisture was added as 10% of feed weight via sprays mounted on the shaft of a set of high speed rotating blades within the agglomeration chamber.
- Mineral residence time in the agglomerator was approximately 20 minutes.
- the agglomerated product was dried in a tubular dryer to a maximum temperature of 80°C.
- the dried agglomerated product was fed at 73 kg per hour to a 1250°C fluidised bed firing unit.
- the fluidised bed firing unit had a diameter of 0.46m and a height (above the distributor plate) of 0.56m.
- the fluidising gas was the air rich combustion product of propane. Distillate was atomised into the base of the fluidised bed to provide additional heat by combustion with the oxygen remaining in the fluidising gases. Average residence time of the agglomerates in the fluidised bed was approximately 60 minutes.
- Fine material present in the feed and generated in fluidised bed firing was entrained in exiting combustion gases and removed via a hot cyclone. Only 17% of the feed reported in this "blowover" stream.
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Claims (19)
- Procédé pour augmenter la dimension particulaire d'un minéral titanifère fin contenant plus de 45% en poids de titane, qui comprend le mélange du minéral fin avec un agent liant et de l'eau pour produire un agglomérat, le séchage de l'agglomérat et son frittage.
- Procédé suivant la revendication 1, dans lequel le liant est capable de former un verte ou de présenter les propriétés de frittage d'une céramique lorsque l'agglomérat est fritté.
- Procédé suivant la revendication 1, dans lequel le liant est sélectionné parmi l'un quelconque des composés choisis dans le groupe consistant en :(1) silice colloïdale(2) silice, silicates solubles dans l'eau ou mélanges de silice et de fluorite(3) minéraux de type argile(4) boehmite(5) mélange de boehmite et de silice(6) goethite(7) lignosulfonate(8) carbonate de sodium (sous forme de solution aqueuse saturée)(9) silicate de sodium(10) mélange de carbonate d'un élément du groupe II et de minéral de type argile(11) sucres, comme des mélasses(12) mélanges de sel d'aluminium et d'amide organique(13) solutions organiques et inorganiques portant du titane(14) acétate de polyvinyle(15) liants organiques émulsifiés dans l'eau
- Procédé suivant les revendications 1 ou 2, dans lequel l'agent liant est une bentonite.
- Procédé suivant l'une quelconque des revendications 1 à 4, dans lequel l'agglomérat est un microagglomérat formé par mélange du minéral fin, de l'agent liant et de l'eau au moyen d'une action de choc et de cisaillement.
- Procédé suivant l'une quelconque des revendications 1 à 5, dans lequel l'agent liant constitue de 0,5 à 5% en poids du poids total des fines et de l'agent liant sur une base de poids sec.
- Procédé suivant l'une quelconque des revendications 1 à 6, dans lequel l'eau constitue 5 à 15% en poids du poids total des fines, de l'agent liant et de l'eau.
- Procédé suivant l'une quelconque des revendications 1 à 7, dans lequel l'agglomérat est séché pendant moins de 30 minutes à une température comprise dans la gamme de 75 à 150°C.
- Procédé suivant l'une quelconque des revendications 1 à 8, dans lequel les agglomérats sont frittés à une température comprise dans la gamme de 1000 à 1500°C.
- Procédé suivant l'une quelconque des revendications 1 à 9, dans lequel les agglomérats sont frittés à une température comprise dans la gamme de 1200 à 1400°C pendant une période comprise dans la gamme de 5 minutes à 6 heures.
- Procédé suivant l'une quelconque des revendications 1 à 10, dans lequel le minéral titanifère comprend un mélange de matériau fin et de matériau grossier.
- Procédé suivant la revendication 11, dans lequel le minéral est broyé pour produire des fines de celui-ci.
- Procédé suivant la revendication 12, dans lequel le minéral est broyé en particules ayant une dimension particulaire dans la gamme de 1 à 50 µm.
- Procédé suivant l'une quelconque des revendications 1 à 13, dans lequel les agglomérats frittés ont une dimension particulaire moyenne comprise dans la gamme de 100 à 500 µm.
- Procédé suivant l'une quelconque des revendications 1 à 14, dans lequel les agglomérats ont une dimension particulaire moyenne comprise dans la gamme de 150 à 250 µm.
- Procédé suivant l'une quelconque des revendications 1 à 15, dans lequel le minéral est un minéral détritique.
- Procédé suivant l'une quelconque des revendications 1 à 16, dans lequel le minéral contient plus de 85% en poids de dioxyde de titane.
- Procédé suivant l'une quelconque des revendications 1 à 16, dans lequel le minéral est du rutile, de l'anatase ou du leucoxène.
- Agglomérat séché et fritté produit par le procédé suivant l'une quelconque des revendications 1 à 18.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AUPI948788 | 1988-07-26 | ||
AU94/87 | 1988-07-26 | ||
PCT/AU1989/000315 WO1990001073A1 (fr) | 1988-07-26 | 1989-07-25 | Agglomerats frittes riches en titane |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0426731A1 EP0426731A1 (fr) | 1991-05-15 |
EP0426731A4 EP0426731A4 (en) | 1992-01-15 |
EP0426731B1 true EP0426731B1 (fr) | 1994-05-18 |
Family
ID=3773241
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP89908683A Expired - Lifetime EP0426731B1 (fr) | 1988-07-26 | 1989-07-25 | Agglomerats frittes riches en titane |
Country Status (12)
Country | Link |
---|---|
EP (1) | EP0426731B1 (fr) |
JP (1) | JP2779028B2 (fr) |
KR (2) | KR0148343B1 (fr) |
AT (1) | ATE105873T1 (fr) |
AU (2) | AU626155B2 (fr) |
BR (1) | BR8907582A (fr) |
CA (1) | CA1340279C (fr) |
DE (1) | DE68915446T2 (fr) |
OA (1) | OA09635A (fr) |
RU (1) | RU2080396C1 (fr) |
WO (2) | WO1990001072A1 (fr) |
ZA (2) | ZA895675B (fr) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1035887C (zh) * | 1993-04-05 | 1997-09-17 | 王明奎 | 生产高钛冷固球团的方法 |
JPH11320558A (ja) * | 1998-03-18 | 1999-11-24 | Idemitsu Petrochem Co Ltd | 熱硬化性樹脂の粉砕方法 |
NZ520369A (en) * | 2002-07-22 | 2005-03-24 | Titanox Dev Ltd | A separation process for producing titanium rich powder from metal matrix composite |
KR100839457B1 (ko) * | 2006-12-01 | 2008-06-19 | 주식회사공간세라믹 | 폐 이산화티탄을 이용한 무기패널 제조 |
JP5515518B2 (ja) * | 2009-08-27 | 2014-06-11 | 新日鐵住金株式会社 | 高炉用原料の焼結鉱の製造方法 |
JP5786795B2 (ja) * | 2012-05-11 | 2015-09-30 | 新日鐵住金株式会社 | アブラ椰子核殻炭による焼結鉱製造方法 |
JP2014201454A (ja) * | 2013-04-01 | 2014-10-27 | 株式会社トクヤマ | 表面処理金属酸化物微粉体の製造方法 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB726451A (en) * | 1952-12-31 | 1955-03-16 | Metallgesellschaft Ag | Method of pelletising ores |
GB1217274A (en) * | 1968-05-24 | 1970-12-31 | Head Wrightson & Co Ltd | Improvements in the pelletisation of copper ores |
DE2105932C3 (de) * | 1971-02-09 | 1975-04-17 | Bayer Ag, 5090 Leverkusen | Agglomerieren von eisenhaltigen Titanerzen |
CA949331A (en) * | 1971-09-01 | 1974-06-18 | National Research Council Of Canada | Spherical agglomeration of ilmenite |
US4187117A (en) * | 1976-04-12 | 1980-02-05 | Quebec Iron And Titanium Corporation - Fer Et Titane Du Quebec, Inc. | Titanium slag-coke granules suitable for fluid bed chlorination |
GB2028787B (en) * | 1978-08-19 | 1982-09-22 | Foseco Int | Blast furnace operation |
ZA879179B (en) * | 1986-12-18 | 1988-06-03 | Cra Services Limited | Chlorination of metallurgical composites |
-
1989
- 1989-07-25 RU SU894894816A patent/RU2080396C1/ru active
- 1989-07-25 AU AU39897/89A patent/AU626155B2/en not_active Expired
- 1989-07-25 KR KR1019900700645A patent/KR0148343B1/ko not_active IP Right Cessation
- 1989-07-25 KR KR1019900700646A patent/KR900702059A/ko not_active Application Discontinuation
- 1989-07-25 WO PCT/AU1989/000314 patent/WO1990001072A1/fr unknown
- 1989-07-25 AU AU39898/89A patent/AU626191B2/en not_active Ceased
- 1989-07-25 BR BR898907582A patent/BR8907582A/pt not_active IP Right Cessation
- 1989-07-25 DE DE68915446T patent/DE68915446T2/de not_active Expired - Fee Related
- 1989-07-25 WO PCT/AU1989/000315 patent/WO1990001073A1/fr active IP Right Grant
- 1989-07-25 JP JP1508146A patent/JP2779028B2/ja not_active Expired - Fee Related
- 1989-07-25 EP EP89908683A patent/EP0426731B1/fr not_active Expired - Lifetime
- 1989-07-25 AT AT89908683T patent/ATE105873T1/de not_active IP Right Cessation
- 1989-07-26 CA CA000606689A patent/CA1340279C/fr not_active Expired - Fee Related
- 1989-07-26 ZA ZA895675A patent/ZA895675B/xx unknown
- 1989-07-26 ZA ZA895676A patent/ZA895676B/xx unknown
-
1991
- 1991-01-25 OA OA59939A patent/OA09635A/en unknown
Also Published As
Publication number | Publication date |
---|---|
BR8907582A (pt) | 1992-02-18 |
KR900702059A (ko) | 1990-12-05 |
WO1990001073A1 (fr) | 1990-02-08 |
DE68915446T2 (de) | 1994-12-08 |
EP0426731A4 (en) | 1992-01-15 |
AU3989889A (en) | 1990-02-19 |
AU626155B2 (en) | 1992-07-23 |
CA1340279C (fr) | 1998-12-22 |
EP0426731A1 (fr) | 1991-05-15 |
AU3989789A (en) | 1990-02-19 |
WO1990001072A1 (fr) | 1990-02-08 |
ZA895675B (en) | 1991-12-24 |
JP2779028B2 (ja) | 1998-07-23 |
ZA895676B (en) | 1990-04-25 |
JPH04500984A (ja) | 1992-02-20 |
RU2080396C1 (ru) | 1997-05-27 |
KR0148343B1 (ko) | 1998-11-02 |
AU626191B2 (en) | 1992-07-23 |
OA09635A (en) | 1993-04-30 |
ATE105873T1 (de) | 1994-06-15 |
KR900702058A (ko) | 1990-12-05 |
DE68915446D1 (de) | 1994-06-23 |
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