EP0360961B1 - All-steel saw tooth card clothing - Google Patents

All-steel saw tooth card clothing Download PDF

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Publication number
EP0360961B1
EP0360961B1 EP89106028A EP89106028A EP0360961B1 EP 0360961 B1 EP0360961 B1 EP 0360961B1 EP 89106028 A EP89106028 A EP 89106028A EP 89106028 A EP89106028 A EP 89106028A EP 0360961 B1 EP0360961 B1 EP 0360961B1
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EP
European Patent Office
Prior art keywords
card clothing
steel
amounts
less
foot
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Expired - Lifetime
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EP89106028A
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German (de)
French (fr)
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EP0360961A1 (en
EP0360961B2 (en
Inventor
Ralph Armin Graf
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Graf und Cie AG
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Graf und Cie AG
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Classifications

    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/84—Card clothing; Manufacture thereof not otherwise provided for
    • D01G15/88—Card clothing; Manufacture thereof not otherwise provided for formed from metal sheets or strips
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D61/00—Tools for sawing machines or sawing devices; Clamping devices for these tools
    • B23D61/12—Straight saw blades; Strap saw blades
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D61/00—Tools for sawing machines or sawing devices; Clamping devices for these tools
    • B23D61/18—Sawing tools of special type, e.g. wire saw strands, saw blades or saw wire equipped with diamonds or other abrasive particles in selected individual positions
    • B23D61/185—Saw wires; Saw cables; Twisted saw strips

Definitions

  • the present invention relates to a sawtooth all-steel clothing for a carding machine, which clothing has a foot section and adjoining blade section including the teeth.
  • the conventional dimensions of sawtooth all-steel sets are given in accordance with the international standard ISO 5234, which sets have to have a total height of at least 2.0 mm. This total height is made up of that of the foot section and the blade section of the sawtooth wire, the foot section being able to have a height of 1.0-1.6-1.8 mm.
  • the foot width is in a range from 0.4 to the usual maximum value of approx. 2.5 mm.
  • cylinder sets with a total height of 2.0-3.2 mm are usually used, the corresponding base height being 1.2-1.4 mm.
  • the extent of the accumulation depends, among other things, on the fiber length, the crimp, the surface structure of the fibers and the fiber thickness. These fibers are no longer caught by the tooth tips of the cover fittings, i.e. they are sometimes withdrawn from the carding area. The removal of the fibers is also influenced by the customer, in particular a different delivery between the drum and the customer can occur, which obviously has an adverse effect on the carded product.
  • Another disadvantage of the known carding set is that relatively large air masses are moved between and with the sets, which, due to the high speed of rotation (e.g. 300-600 rpm) of the spool, can generate turbulence which negatively affects the carding result. So far, attempts have been made to remove the air masses from the surface of the clothing using slotted gratings and guide plates outside the actual carding zones. This measure is only of limited effectiveness for the carding zones themselves.
  • the invention seeks to remedy this.
  • the invention as characterized in the claims, solves the problem of creating a sawtooth all-steel clothing for a carding machine, in which it is ensured that the fibers are always in the carding area of the tooth tips.
  • FIG. 1 shows a section through a conventional sawtooth all-steel set, with the three adjacent sawtooth wires shown here having the respective teeth with the reference number 1, the blade sections with 2 and foot sections with 3. It can be seen that between two respective sheet sections 2 there is an empty space in which, as explained at the beginning, the fibers accumulate so that they can no longer be grasped by the tooth tips of the cover fittings, and the area of this fiber accumulation is indicated by the reference number 4.
  • FIG. 2 shows a side view and FIG. 3 shows a sectional view of a saw tooth wire according to the invention.
  • the total height a of leaf section 8 and foot section 3 is less than 2.0 mm.
  • the ratio of the total height a to the foot height c of the foot section 3 is less than 1.8.
  • the foot height c is less than 1.2 mm, but more than 0.1 mm.
  • the sheet width e (see FIG. 3) is less than 0.02 mm and the foot width d is less than 0.5 mm, but more than 0.1 mm.
  • the tooth incision depth b is 0.05 mm to 0.7 mm.
  • the chest angle a is 150 in order to ensure positive fiber guidance and fiber adhesion, which is of the greatest necessity for carding.
  • Figure 4 according to DIN ISO 5234 illustrates the standardized angle designations. The following applies:
  • the set is advantageously made of hardenable steel. It is particularly advantageous to use alloyed steels, in particular high-alloy hardenable or non-hardenable carbon steel.
  • This sawtooth all-steel set has practically no dead volume outside the carding area in which a fiber accumulation 4 (see FIG. 1) could arise. This ensures an optimal carding on the surface of the reel and a complete transfer of reel to the customer. As a result, the following yarn values are higher than before. Because the tips are now very fine, as indicated, there is the advantage that the tips no longer have to be resharpened, as was previously the case. When the tips have been sanded or blunted, the entire set is simply replaced. As a result, the efficiency of a carding machine equipped in this way is significantly increased because there is no need to grind or regrind the all-steel sets until the entire set has to be replaced. Furthermore, it can be seen from the values given that much smaller air masses are now also moved by rotating the drum, correspondingly less turbulence arises and consequently a better parallel position of the fibers can be achieved.
  • cover fittings as previously known, can be retained and can be used independently of the respective drum set designed according to the invention.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Description

Die vorliegende Erfindung betrifft eine Sägezahn - Ganzstahlgarnitur für eine Krempelmaschine, welche Garnitur einen Fussabschnitt und daran anschliessenden Blattabschnitt einschliesslich die Zähne aufweist.The present invention relates to a sawtooth all-steel clothing for a carding machine, which clothing has a foot section and adjoining blade section including the teeth.

In Krempelmaschinen sind solche Garnituren in Form von Sägezahndrähnten wendelförmig und eng aneinander anliegend auf dem Tambour gewickelt. Sie arbeiten mit weiteren auf dem Deckel bzw. den Deckeln der Krempelmaschine angeordneten Garnituren derselben oder irgendwelcher anderer bekannten Ausführung zusammen um die dazwischen eingebrachten Fasern zu kardieren.In carding machines, such trimmings in the form of sawtooth wires are wound helically and close to one another on the reel. They work together with further sets of the same or any other known embodiment arranged on the cover or the covers of the carding machine in order to card the fibers inserted between them.

Die herkömmlichen Abmessungen der Sägezahn - Ganzstahlgarnituren sind gemäss der internationalen Norm ISO 5234 gegeben, welche Garnituren eine totale Höhe von mindestens 2,0 mm aufzuweisen haben. Diese totale Höhe setzt sich aus derjenigen des Fussabschnittes und des Blattabschnittes des Sägezahn - drahtes zusammen, wobei der Fussabschnitt eine Höhe von 1,0 - 1,6 - 1,8 mm aufweisen kann. Die Fussbreite liegt dabei in einem Bereich von 0,4 bis zum gebräuchlichen maximalen Wert von ca. 2,5 mm. Für das Kardieren mit den herkömmlichen Sägezahn - Ganzstahlgarnituren von Textilfasern aus natürlichen oder synthetischen Polymeren werden üblicherweise Zylindergarnituren mit einer totalen Höhe von 2,0 - 3,2 mm eingesetzt, wobei die entsprechende Fusshöhe 1,2 - 1,4 mm beträgt.The conventional dimensions of sawtooth all-steel sets are given in accordance with the international standard ISO 5234, which sets have to have a total height of at least 2.0 mm. This total height is made up of that of the foot section and the blade section of the sawtooth wire, the foot section being able to have a height of 1.0-1.6-1.8 mm. The foot width is in a range from 0.4 to the usual maximum value of approx. 2.5 mm. For carding with the conventional sawtooth all-steel sets of textile fibers made of natural or synthetic polymers, cylinder sets with a total height of 2.0-3.2 mm are usually used, the corresponding base height being 1.2-1.4 mm.

Im Betrieb der Krempelmaschine bei rotierendem Tambour werden bekanntlich nicht alle Fasern durch die Zentrifugalkraft gegen die Hüllfläche des Tambours getrieben. Insbesondere durch ein unregelmässiges Abnehmen vom Tambour auf die Abnehmerwalze entsteht eine gewisse Füllung der Räume zwischen den jeweiligen Blattabschnitten benachbarter, aneinander anliegender Sägezahndrähte durch die Fasern. Durch die fortlaufende Zufuhr weiterer zu kardierender Fasern entsteht nun unterhalb des Kardierbereichs eine Verdichtung zwischen den Spitzen der Ganzstahlgarnituren. Dadurch, dass die Fasern in den nichtkardie - renden Bereich der Ganzstahlgarnituren gedrückt werden, entsteht in den genannten toten Räumen eine beträchtliche Faseransammlung. Offensichtlich hängt das Ausmass des Ansammelns unter anderem von der Faserlänge, der Kräuselung, der Oberflächenstruktur der Fasern und der Faserdicke ab. Diese Fasern werden nun von den Zahnspitzen der Deckelbeschläge nicht mehr erfasst, d.h. sie sind mitunter dem Kardierbereich entzogen. Auch wird das Abnehmen der Fasern vom Abnehmer beeinflusst, insbesondere kann eine unterschiedliche Abgabe zwischen dem Tambour und dem Abnehmer entstehen, welches offensichtlich nachteilige Auswirkungen auf das kardierte Erzeugnis bewirkt.As is well known, when the carding machine is in operation with the drum rotating, not all fibers are driven against the envelope surface of the drum by the centrifugal force. In particular, an irregular removal from the reel onto the take-off roller results in a certain filling of the spaces between the respective blade sections of adjacent, adjacent sawtooth wires by the fibers. Due to the continuous supply of further fibers to be carded, there is a compression below the carding area between the tips of the all-steel sets. The fact that the fibers are pressed into the non-carding area of the all-steel fittings results in a considerable accumulation of fibers in the dead spaces mentioned. Obviously, the extent of the accumulation depends, among other things, on the fiber length, the crimp, the surface structure of the fibers and the fiber thickness. These fibers are no longer caught by the tooth tips of the cover fittings, i.e. they are sometimes withdrawn from the carding area. The removal of the fibers is also influenced by the customer, in particular a different delivery between the drum and the customer can occur, which obviously has an adverse effect on the carded product.

Es ist schon versucht worden, diesem Nachteil entgegenzuwirken, indem das zwischen den jeweiligen Blattabschnitten vorhandene Volumen verringert wurde, indem die Fussbreite verringert wurde. Damit entstand aber die Neigung zum seitlichen Kippen der Sägezahndrähten. Diese müssen bei der Montage mit dem Mantel des Tambours einen Winkel von 90* einschliessen. Damit ist der Verringerung der Fussbreite zumindest aus Montagegründen eine Grenze gesetzt.Attempts have already been made to counteract this disadvantage by reducing the volume between the respective blade sections and by reducing the foot width. This created the tendency for the sawtooth wires to tilt sideways. These must enclose an angle of 90 * with the barrel casing. This limits the foot width reduction, at least for installation reasons.

Ein weiterer Nachteil der bekannten Kardiergarnitur besteht darin, dass zwischen und mit den Garnitu - ren relativ grosse Luftmassen bewegt werden, die zufolge der hohen Umdrehungsgeschwindigkeit (z.B. 300-600 U/min.) des Tambours Turbulenzen erzeugen können, welche das Kardierergebnis negativ beeinflussen. Bisher wurde versucht, mittels Schlitzrosten und Leitblechen ausserhalb der eigentlichen Kardierzonen die Luftmassen von der Garnituroberfläche abzuführen. Diese Massnahme ist für die Kardierzonen selbst nur sehr bedingt wirksam.Another disadvantage of the known carding set is that relatively large air masses are moved between and with the sets, which, due to the high speed of rotation (e.g. 300-600 rpm) of the spool, can generate turbulence which negatively affects the carding result. So far, attempts have been made to remove the air masses from the surface of the clothing using slotted gratings and guide plates outside the actual carding zones. This measure is only of limited effectiveness for the carding zones themselves.

Hier will die Erfindung Abhilfe schaffen. Die Erfindung, wie sie in den Ansprüchen gekennzeichnet ist, löst die Aufgabe, eine Sägezahn - Ganzstahlgarnitur für eine Krempelmaschine zu schaffen, bei welcher sichergestellt ist, dass sich die Fasern ständig im Kardierbereich der Zahnspitzen befinden.The invention seeks to remedy this. The invention, as characterized in the claims, solves the problem of creating a sawtooth all-steel clothing for a carding machine, in which it is ensured that the fibers are always in the carding area of the tooth tips.

Die durch die Erfindung erreichbaren Vorteile sind im wesentlichen darin zu sehen, dass keine Toträume in der Garnitur vorhanden sind, in welchen sich Fasern ansammeln können, womit eine effizientere Auflösung der Faserflocken in Verbindung mit einer intensiveren Reinigung von Baumwollfasern bewirkt werden kann. Auch entfällt das Nachschleifen der Zahnspitzen, weil stumpf gewordene Garnituren lediglich ausgewechselt werden müssen.The advantages achievable by the invention can be seen essentially in the fact that there are no dead spaces in the clothing in which fibers can accumulate, which can result in a more efficient dissolution of the fiber flakes in connection with a more intensive cleaning of cotton fibers. There is also no need to regrind the tips of the teeth because sets that have become blunt only have to be replaced.

Nachfolgend wird der Erfindungsgegenstand anhand der Zeichnungen beispielsweise näher erläutert.The subject matter of the invention is explained in more detail below with reference to the drawings, for example.

Es zeigen:

  • Figur 1 einen Schnitt durch eine bekannte Sägezahn - Ganzstahlgarnitur,
  • Figur 2 eine Seitenansicht einer Ausführung der erfindungsgemässen Sägezahn - Ganzstahlgarnitur,
  • Figur 3 einen Schnitt entlang der Linie 111-111 der Figur 2, und
  • Figur 4 eine Darstellung nach der DIN Norm ISO 5234 zur Veranschaulichung der Winkelbezeichnungen.
Show it:
  • FIG. 1 shows a section through a known sawtooth all-steel set,
  • FIG. 2 shows a side view of an embodiment of the sawtooth all-steel fitting according to the invention,
  • 3 shows a section along the line 111-111 of Figure 2, and
  • Figure 4 is a representation according to the DIN standard ISO 5234 to illustrate the angle designations.

Die Figur 1 zeigt einen Schnitt durch eine herkömmliche Sägezahn - Ganzstahlgarnitur, wobei bei den hier gezeigten drei aneinander anliegenden Sägezahndrähte die jeweiligen Zähne mit der Bezugsziffer 1, die Blattabschnitte mit 2 und Fussabschnitte mit 3 bezeichnet sind. Es ist ersichtlich, dass zwischen zwei jeweiligen Blattabschnitten 2 ein Leerraum vorhanden ist, in welchem sich, wie eingangs erklärt, die Fasern ansammeln, so dass sie von den Zahnspitzen der Deckelbeschläge nicht mehr erfasst werden können, und der Bereich dieser Faseransammlung ist mit der Bezugsziffer 4 angedeutet.FIG. 1 shows a section through a conventional sawtooth all-steel set, with the three adjacent sawtooth wires shown here having the respective teeth with the reference number 1, the blade sections with 2 and foot sections with 3. It can be seen that between two respective sheet sections 2 there is an empty space in which, as explained at the beginning, the fibers accumulate so that they can no longer be grasped by the tooth tips of the cover fittings, and the area of this fiber accumulation is indicated by the reference number 4.

Die Figur 2 zeigt eine Seitenansicht und die Figur 3 eine Schnittansicht eines erfindungsgemässen Sägezahndrahtes. Die Gesamthöhe a von Blattabschnitt 8 und Fussabschnitt 3 beträgt weniger als 2,0 mm. Dabei ist das Verhältnis der genannten Gesamthöhe a zur Fusshöhe c des Fussabschnittes 3 weniger als 1,8. Dabei beträgt die Fusshöhe c weniger als 1,2 mm, jedoch mehr als 0,1 mm. Die Blattbreite e (siehe Figur 3) ist weniger als 0,02 mm und die Fussbreite d weniger als 0,5 mm, jedoch mehr als 0,1 mm. Die Zahneinschnittiefe b beträgt 0,05 mm bis 0,7 mm.FIG. 2 shows a side view and FIG. 3 shows a sectional view of a saw tooth wire according to the invention. The total height a of leaf section 8 and foot section 3 is less than 2.0 mm. The ratio of the total height a to the foot height c of the foot section 3 is less than 1.8. The foot height c is less than 1.2 mm, but more than 0.1 mm. The sheet width e (see FIG. 3) is less than 0.02 mm and the foot width d is less than 0.5 mm, but more than 0.1 mm. The tooth incision depth b is 0.05 mm to 0.7 mm.

Der Brustwinkel a beträgt 150 um eine positive Faserführung und Faserhaftung zu gewährleisten, welches für die Kardierung von höchster Notwendigkeit ist. Figur 4 nach DIN ISO 5234 veranschaulicht die genormten Winkelbezeichnungen. Dabei gilt:

Figure imgb0001
The chest angle a is 150 in order to ensure positive fiber guidance and fiber adhesion, which is of the greatest necessity for carding. Figure 4 according to DIN ISO 5234 illustrates the standardized angle designations. The following applies:
Figure imgb0001

Die Garnitur ist vorteilhaft aus härtbarem Stahl hergestellt. Dabei ist es besonders vorteilhaft legierte Stähle, insbesondere hochlegierten härtbaren oder nicht-härtbaren Kohlenstoffstahl einzusetzen.The set is advantageously made of hardenable steel. It is particularly advantageous to use alloyed steels, in particular high-alloy hardenable or non-hardenable carbon steel.

Diese Sägezahn - Ganzstahlgarnitur weist praktisch keine toten Volumen ausserhalb des Kardierbe - reichs auf, in denen eine Faseransammlung 4 (siehe Figur 1) entstehen könnte. Damit erfolgt eine optimale Kardierung an der Tambouroberfläche sowie eine vollständige Uebergabe von Tambour auf den Abnehmer. Folglich sind die nachfolgenden Garnwerte höher als bisher. Weil nun die Spitzen wie angegeben sehr fein sind, ergibt sich der Vorteil, dass die Spitzen nicht mehr nachgeschärft werden müssen, wie dies bis anhin üblich war. Wenn die Spitzen abgeschliffen bzw. stumpf geworden sind, wird die gesamte Garnitur einfach ausgewechselt. Folglich wird der Wirkungsgrad einer derart ausgerüsteten Krempelmaschine wesentlich erhöht, weil das Zwischen - oder Nachschleifen der Ganzstahlgarnituren entfällt, bis der Ersatz der gesamten Garnitur notwendig wird. Weiter ist aus den angegebenen Werten ersichtlich, dass nun viel kleinere Luftmassen durch das Rotieren des Tambours mitbewegt werden, entsprechend eine kleinere Turbulenz entsteht und folglich eine bessere Parallellage der Fasern erzielt werden kann.This sawtooth all-steel set has practically no dead volume outside the carding area in which a fiber accumulation 4 (see FIG. 1) could arise. This ensures an optimal carding on the surface of the reel and a complete transfer of reel to the customer. As a result, the following yarn values are higher than before. Because the tips are now very fine, as indicated, there is the advantage that the tips no longer have to be resharpened, as was previously the case. When the tips have been sanded or blunted, the entire set is simply replaced. As a result, the efficiency of a carding machine equipped in this way is significantly increased because there is no need to grind or regrind the all-steel sets until the entire set has to be replaced. Furthermore, it can be seen from the values given that much smaller air masses are now also moved by rotating the drum, correspondingly less turbulence arises and consequently a better parallel position of the fibers can be achieved.

Es ist noch zu bemerken, dass die Deckelbeschläge, wie bisher bekannt, beibehalten werden können und unabhängig von der jeweiligen erfindungsgemäss ausgebildeten Tambourgarnitur eingesetzt werden können.It should also be noted that the cover fittings, as previously known, can be retained and can be used independently of the respective drum set designed according to the invention.

Claims (6)

1. All-steel sawtooth card clothing for a carding machine, which card clothing includes a foot section (3) followed by a web section (2) including the teeth (1), characterized in that the total height (a) of foot (3) and web section (2) amounts to less than 2,0 mm and more than 0,5 mm and the ratio total height (a) to height (c) of the heel amounts to less than 1,8.
2. All - steel sawtooth card clothing according to claim 1, characterized in that the height (c) of the heel amounts to less than 1,2 mm.
3. All - steel sawtooth card clothing according to one of the preceding claims, characterized in that the width (e) of the web amounts to less than 0,02 mm and the width (d) of the foot amounts to less than 0,5 mm and more than 0,1 mm.
4. All - steel sawtooth card clothing according to one of the preceding claims, characterized in that the depth (b) of the teeth amounts from 0,05 mm to 0,7 mm.
5. All - steel sawtooth card clothing according to one of the preceding claims, characterized in that the card clothing consists in highly alloyed carbon steel.
6. All - steel sawtooth card clothing according to one of the preceding claims, characterized in that the breast angle a measured against the vertical amounts to 15°.
EP89106028A 1988-08-24 1989-04-06 All-steel saw tooth card clothing Expired - Lifetime EP0360961B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH3140/88 1988-08-24
CH3140/88A CH678861A5 (en) 1988-08-24 1988-08-24

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EP0360961A1 EP0360961A1 (en) 1990-04-04
EP0360961B1 true EP0360961B1 (en) 1993-05-19
EP0360961B2 EP0360961B2 (en) 1997-09-03

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US (1) US4937919A (en)
EP (1) EP0360961B2 (en)
JP (1) JPH0261112A (en)
BR (1) BR8902553A (en)
CH (1) CH678861A5 (en)
DE (1) DE58904412D1 (en)
ES (1) ES2040401T3 (en)

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DE102005025627B3 (en) * 2005-06-03 2006-10-05 Graf + Cie Ag Production of sawtooth wire clothing for textile carding comprises cutting saw teeth in wire and hardening it by heating in protective atmosphere to austenite-forming temperature and rapidly cooling it, wire then being annealed
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JPH0615726B2 (en) * 1985-01-07 1994-03-02 金井 宏之 Metallic wire for spinning machine and method for manufacturing the same
JPS6262919A (en) * 1985-09-11 1987-03-19 Kanai Hiroyuki Combing machine
JP3336541B2 (en) * 1992-08-11 2002-10-21 真空冶金株式会社 Gas circulation method in gas deposition method and gas circulation device for gas deposition equipment
JPH078523A (en) * 1993-06-22 1995-01-13 Katsuyoshi Omoto Bed with bedsore preventing device

Also Published As

Publication number Publication date
EP0360961A1 (en) 1990-04-04
EP0360961B2 (en) 1997-09-03
US4937919A (en) 1990-07-03
CH678861A5 (en) 1991-11-15
JPH0261112A (en) 1990-03-01
DE58904412D1 (en) 1993-06-24
BR8902553A (en) 1990-08-21
ES2040401T3 (en) 1993-10-16

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