EP0306330A2 - Toner und Verfahren zu seiner Herstellung - Google Patents
Toner und Verfahren zu seiner Herstellung Download PDFInfo
- Publication number
- EP0306330A2 EP0306330A2 EP88308153A EP88308153A EP0306330A2 EP 0306330 A2 EP0306330 A2 EP 0306330A2 EP 88308153 A EP88308153 A EP 88308153A EP 88308153 A EP88308153 A EP 88308153A EP 0306330 A2 EP0306330 A2 EP 0306330A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- toner
- resin
- pigment
- particles
- static electrification
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording-members for original recording by exposure, e.g. to light, to heat or to electrons; Manufacture thereof; Selection of materials therefor
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/0802—Preparation methods
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/0825—Developers with toner particles characterised by their structure; characterised by non-homogenuous distribution of components
Definitions
- the present invention relates to a toner and a process for the preparation of the same. More particularly, it relates to such a toner for which its state of static electrification can be precisely controlled and its pigment concentration can be selected at an arbitrary value, and to a process for the preparation of such a toner.
- Electrophotography generally includes the steps of transforming an electronic latent image such as a static or electrically conductive image to a visible image by means of a toner and fixing the visible toner image on a recording substrate such as a recording sheet of paper.
- an electronic latent image such as a static or electrically conductive image
- a recording substrate such as a recording sheet of paper.
- Toners including color toners, have heretofore been manufactured by melt kneading a resin for toner, a pigment and a static electrification controlling agent, cooling and making the kneaded material to powder, followed by further pulverization and optional sieving to a desired particle size. A fluidizing agent and other appropriate additives are added to the same to provide a final product.
- the prior art toner so manufactured by the process including the steps of pulverization and sieving involves a problem in that variations in toner shape and size of toner particles are inevitable, and in consequence, control of the amount of static electrification of the toner is difficult.
- a static electrification controlling agent comprising a particulate inorganic substance such as silica
- addition of a relatively large amount of the static electrification controlling agent although not serious in the case of a black toner, frequently changes the color shade in the case of a color toner.
- a fluidizing agent such as silica is added to the prior art toner to improve the fluidity of toner particles or to enhance the anti-block properties of toner particles.
- silica is hygroscopic and liable to impair a photosensitive body of the employed copy machine.
- toners including color toners
- a process for the preparation of toners comprising suspending a monomer of a resin for toner, a pigment and a polymerization initiator for the monomer in water, suspension polymerizing the monomer to produce toner particles, sieving the same, followed by incorporation therein of a static elec trification controlling agent and other appropriate additives to provide a product.
- the prior art process including the suspension polymerization to produce toner particles poses a problem in that it is difficult to produce toner of uniform particle size, and in consequence the sieving step is essential, resulting in a reduction of the yield.
- a pigment acts as a polymerization inhibitor, limited kinds of pigments are usable on the one hand, and depending upon a nature of a particular pigment an increased concentration of said pigment in the resin is not always realized on the other hand, meaning the fact that a toner having an arbitrary concentration of a particular pigment can not be necessarily prepared.
- the invention sets out to solve the problems associated with the prior art and we have been able to provide a toner in which the state of static electrification can be precisely controlled; any kinds of pigments can be used at any desired concentration; the pigment used does not break away from the toner; and it is possible to improve the fluidity and anti-block properties of the toner without any adverse effect. We have also been able to provide a process for the preparation of such a toner.
- the toner according to the invention comprises composite particles, each of said particles comprising a spheroidal resin core, a pigment layer on the surface of said core and a layer of a static electrification controlled resin on the surface of said pigment layer.
- the process for the preparation of a toner particle according to the invention comprises adhering pigment particles to the surface of a spheroidal resin core, microcapsulating said pigment particles to form a pigment layer on the surface of said core, adhering particles of a static electrification controlled resin on the surface of said pigment layer formed on said core and microcapsulating said particles of the static electrification controlled resin to form a layer of the static electrification controlled resin on the surface of said pigment layer formed on said core.
- the state of static electrification of the toner according to the invention is substantially determined by that of the outermost layer of the static electrification controlled resin and therefore, the state of static electrification of the toner can be precisely controlled by simply controlling that of the resin used in the outermost layer, and in turn the kind and concentration of the pigment used may be freely selected.
- the pigment forming a layer lying between the resin core and the outermost resin layer is not likely to break away from the toner particle. Further, it is possible to improve the fluidity and anti-block properties of the toner according to the invention without any adverse effect.
- the toner particle according to the invention comprises a spheroidal resin core 1, a pigment layer 2 on the surface of said core 1 and a layer 3 of a static electrification controlled resin on the surface of said pigment layer 2.
- the spheroidal resin core 1 may be formed from a thermoplastic resin when the toner is intended to be heat fixed, or it may be formed from either a thermoplastic or thermosetting resin when the toner is intended to be pressure fixed.
- the thermoplastic resins which can be used to form the spheroidal resin core 1 include styrene resins, acrylics, polyolefin resins such as polyethylene and polypropylene, nylons and other polyamide resins fluorine resins and polyester resins.
- the thermosetting resins which can be used to form the spheroidal resin core 1 include epoxy resins and phenolic resins.
- the individual spheroidal resin cores 1 should preferably have approximately the same particle size ranging between 0.5 and 50 ⁇ m, preferably between 1 and 10 ⁇ m.
- the spheroidal resin core 1 is provided with a pigment layer 2 on its surface.
- various pigments can be used to form the pigment layer 2.
- inorganic pigments such as iron oxide red and cadmium red, organic pigments such as quinacridone red, Brilliant Karmine 6B and azo red, and dyeable lake pigments
- blue toner inorganic pigments
- blue toner inorganic pigments such as prussian blue, ultramarine and cobalt blue, organic pigments such as phthalocyanine blue and indigo, and dyeable lake pigments
- inorganic pigments such as titanium yellow, yellow lead and iron oxide yellow, organic pigments such as azo yellow, isoindolinone yellow and fast yellow, and dyeable lake pigments
- metallic pigments such as aluminum, bronze, gold, silver
- the pigment used, prior to being formed into the layer 2, is preferably particulate and has a primary particle size of from 0.01 to 2 ⁇ m, preferably, from 0.02 to 0.2 ⁇ m.
- the thickness of the pigment layer 2 is determined in accordance with the desired pigment concentration of the toner, and the thicker the pigment layer 2 the deeper the color shade of the toner. Normally the thickness of the pigment layer 2 is within the range from 0.05 to 2 ⁇ m.
- the pigment layer 2 is provided on its surface with a layer 3 of a static electrification controlled resin.
- the layer 3 is formed of a thermoplastic resin when the toner is intended to be heat fixed, or may be formed of either a thermoplastic or thermosetting resin when the toner is intended to be pressure fixed.
- the thermoplastic resins which can be used to form the layer 3 include styrene resins, acrylics, polyolefin resins such as polyethylene and polypropylene, nylons and other polyamide resins, fluorine resins and polyester resins.
- the thermosetting resins which can be used to form the layer 3 include epoxy resins and phenolic resins.
- the layer 3 of a static electrification controlled resin is formed, as described hereinafter in detail, by adhering particles of a static electrification controlled resin to the surface of the pigment layer 2 formed on each of the spheroidal resin cores 1, and microcapsulating the particles of the resin to form the layer 3 on the surface of the pig ment layer 2 on each of the core, for example, by subjecting the same to a shock treatment in a gaseous flow to flatten the resin particles to a film.
- the particles of the static electrification controlled resin used herein are fine particles of the above-illustrated thermoplastic or thermosetting resins which have preferably been finely divided by e.g. a jet mill.
- the particle size of of the static electrification controlled resin is normally from 0.05 to 5 ⁇ m, preferably from 0.1 to 1 ⁇ m, and is normally not larger than one fifth, preferably not larger than one tenth of the particle size of the spheroidal resin core 1.
- the state of static electrification of the toner according to the invention is substantially determined by that of the outermost layer of the static electrification controlled resin
- resin particles charged to an appropriate extent in accordance with the desired level of static electrification of the toner are used to form the outermost layer 3.
- the resin particles used preferably have an absolute amount of static electrification larger than, preferably at least 2 times, and more preferably at least 3 times that of the spheroidal resin core. More specifically, the absolute amount of static electrification of the resin particles for forming the layer 3 is desirably at least 50 ⁇ C/g.
- the static electrification property of the resin particles can be controlled or modified by surface treatment thereof and/or introduction of polar groups thereto.
- the static electrification property of the resin particles can be controlled by various surface treatments, including, for example, formation of precipitates on the surface of resin particles, treatments of the surface of resin particles with acids, alkalis or salts, solvent treatment, treatment with coupling agents, in situ polymerization, steam treatment, plasma treatment, radioactive irradiation, electron beam treatment and treatment with surfactants.
- the static electrification of the resin particles can be controlled or modified by introducing into the resin particles upon manufacture thereof, negatively electrifiable polar groups such as carboxylic and sulfonic acid groups or positively electrifiable groups such as amino, alkylamino and amide groups.
- negatively electrifiable polar groups such as carboxylic and sulfonic acid groups
- positively electrifiable groups such as amino, alkylamino and amide groups.
- pigment particles 4 are first adhered to the surface of spheroidal resin cores 1, and mirocapsulated to form a pigment layer 2 on the surface of each of the spheroidal resin core 1.
- the adhesion of the pigment particles 4 to the individual cores 1 can be conveniently done by dry blending the cores 1 with the pigment particles 4 whereupon the cores 1 are frictionally charged and attract the pigment particles 4.
- the pigment particles 4 adhered to the individual cores 1 are then microcapsulated to form pigment layers 2 on the individual cores 1 by an impact treatment of the cores 1 having the pigment particles 4 adhered under a gaseous flow.
- the gas include, for example, air, carbon dioxide, nitrogen, argon and other inert gases.
- the im pact treatment may comprise bringing the cores 1 to collide from each other, or applying a mechanical impact to the cores 1.
- This microcapsulation can be conveniently done using a commercially available apparatus for reforming surfaces of particulate bodies such as NARA Hybridization system, supplied by NARA Machinery Co., Ltd.
- particles 5 of a static electrification controlled resin are adhered to the surface of the pigment layer 2 on the spheroidal resin core 1. and then microcapsulated to form the outermost layer 3 of the static electrification controlled resin on the pigment layer 2 of each of the cores 1.
- the adhesion of the resin particles 5 to the pigment layer 2 of the individual cores 1 can be conveniently done by dry blending the cores 1 having the pigment layer 2 with the resin particles 4, and the microcapsulation of the resin particles 5 can be conveniently done by an impact treatment of the cores 1 having the resin particles 5 adhered thereto via the pigment layer 2 under a gaseous flow.
- the impact treatment may comprise bringing the cores 1 to collide from each other, or applying a mechanical impact to the cores 1.
- the state of static electrification of a toner according to the invention comprising composite particles each comprising a spheroidal resin core, a pigment layer on the surface of said core and a layer of a static electrification controlled resin on the surface of said pigment layer is substantially determined by that of the outermost layer of the static electrification controlled resin, and thus can be precisely controlled by simply controlling the amount of static electrification of the resin particles used to form the outermost layer. Since the state of static electrification of the toner can be precisely controlled, the kind and concentration of the pigment used can be freely selected. The presence of the outermost layer 3 prevents the pigment from breaking away from the toner. Further, it is possible to improve the fluidity and anti-block properties of the toner without any adverse effect. In addition, it is not necessary to use an additional static electrification controlling agent such as silica which might adversely affect the color shade of the toner.
- Example 1 was repeated except that an azo pigment having an amount of blow-off charge of + 33 ⁇ C/g was used instead of the copper phthalocyanine.
- the obtained colored particles surface coated with the azo pigment had an amount of blow-off charge of - 35 ⁇ C/g
- the final particles surface coated with polymethyl methacrylate had an amount of blow-off charge of - 54 ⁇ C/g.
- Example 2 was repeated except that an azo pigment having an amount of blow-off charge of + 33 ⁇ C/g was used instead of the copper phthalocyanine.
- the obtained particles surface coated with polymethyl methacrylate had an amount of blow-off charge of + 108 ⁇ C/g.
- Example 1 was repeated except that an anthraquinone pigment having an amount of blow-off charge of - 90 ⁇ C/g was used instead of the copper phthalocyanine.
- the obtained colored particles surface coated with the anthraquinone pigment had an amount of blow-off charge of - 80 ⁇ C/g
- Example 2 was repeated except that an anthraquinone pigment having an amount of blow-off charge of - 90 ⁇ C/g was used instead of the copper phthalocyanine.
- the obtained particles surface coated with polymethyl methacrylate had an amount of blow-off charge of + 120 ⁇ C/g.
- Colored particles comprising the same polystyrene core surface with copper phthalocyanine, azo pigment and anthraquinone pigment have an amount of blow-off charge of - 15, -35 and -80 ⁇ C/g, respectively, indicating the fact that the amount of blow-off charge of colored particle drastically varies depending upon the nature of the pigment.
- these colored particles having copper phthalocyanine, azo pigment and anthraquinone pigment are surface coated with polymethyl methacrylate having an amount of blow-off charge of - 600 ⁇ C/g.
- the coated particles have an approximately the same amount of blow-off charge of - 45 , -55 and -64 ⁇ C/g, respectively. Further, when these colored particles having copper phthalocyanine, azo pigment and anthraquinone pigment are surface coated with polymethyl methacrylate having an amount of blow-off charge of + 700 ⁇ C/g. the coated particles have an approximately the same amount of blow-off charge of + 115, +108 and + 120 ⁇ C/g, respectively.
- the amount of blow-off charge reported herein was determined by means of a device for measuring amounts of blow-off charge of particulate bodies TB-20, supplied by TOSHIBA Chemical Industries Co., Ltd. This method of measurement is described in detail in Particulate Bodies and Industry, Vol. 18, No. 6. June, 1986.
- Polymethyl methacrylate having a particle diameter of 0.4 ⁇ m and an amount of blow-off charge of - 600 ⁇ C/g and polymethyl methacrylate having a particle diameter of 0.4 ⁇ m and an amount of blow-off charge of + 700 ⁇ C/g were mixed together in weight ratios of 100 : 0,70 : 30,40 : 60 and 0 : 100, to provide powder mixtures (II), (III), (IV) and (V), respectively.
- 160 Grams of the above obtained colored particles (I) was admixed with 40 grams of each powder mixture (II). (III).
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Developing Agents For Electrophotography (AREA)
- Manufacturing Of Micro-Capsules (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62221126A JPS6462666A (en) | 1987-09-02 | 1987-09-02 | Toner and production thereof |
| JP221126/87 | 1987-09-02 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0306330A2 true EP0306330A2 (de) | 1989-03-08 |
| EP0306330A3 EP0306330A3 (de) | 1989-08-09 |
Family
ID=16761868
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP88308153A Withdrawn EP0306330A3 (de) | 1987-09-02 | 1988-09-02 | Toner und Verfahren zu seiner Herstellung |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP0306330A3 (de) |
| JP (1) | JPS6462666A (de) |
| KR (1) | KR890005577A (de) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0362859A3 (de) * | 1988-10-05 | 1991-01-16 | Canon Kabushiki Kaisha | Verfahren zur Herstellung mikrokapsularer Toner |
| EP0570679A1 (de) * | 1992-05-21 | 1993-11-24 | Kabushiki Kaisha Toshiba | Toner, Verfahren zur dessen Herstellung und Bilderzeugungsgerät unter Anwendung desselben |
| US7553600B2 (en) | 2005-09-29 | 2009-06-30 | Brother Kogyo Kabushiki Kaisha | Method for producing toner and positively chargeable non-magnetic single component toner |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2566152B2 (ja) * | 1988-02-08 | 1996-12-25 | キヤノン株式会社 | マイクロカプセルトナーの製造方法 |
| JPH0816805B2 (ja) * | 1989-12-11 | 1996-02-21 | 株式会社巴川製紙所 | 電子写真用乾式トナー及びその製造法 |
| JPH04316057A (ja) * | 1991-04-15 | 1992-11-06 | Ricoh Co Ltd | 静電荷像現像用トナーの製造方法 |
| CN112892429B (zh) * | 2021-01-25 | 2022-07-08 | 唐山开滦化工科技有限公司 | 一种可逆热致变色热膨胀微胶囊及其制备方法和应用 |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2571515B1 (fr) * | 1984-10-08 | 1992-05-22 | Canon Kk | Poudre pigmentaire enrobee pour le developpement d'images electrostatiques et son procede de production |
-
1987
- 1987-09-02 JP JP62221126A patent/JPS6462666A/ja active Pending
-
1988
- 1988-09-02 EP EP88308153A patent/EP0306330A3/de not_active Withdrawn
- 1988-09-02 KR KR1019880011334A patent/KR890005577A/ko not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0362859A3 (de) * | 1988-10-05 | 1991-01-16 | Canon Kabushiki Kaisha | Verfahren zur Herstellung mikrokapsularer Toner |
| US5215854A (en) * | 1988-10-05 | 1993-06-01 | Canon Kabushiki Kaisha | Process for producing microcapsule toner |
| EP0570679A1 (de) * | 1992-05-21 | 1993-11-24 | Kabushiki Kaisha Toshiba | Toner, Verfahren zur dessen Herstellung und Bilderzeugungsgerät unter Anwendung desselben |
| US5320926A (en) * | 1992-05-21 | 1994-06-14 | Kabushiki Kaisha Toshiba | Toner and method for manufacturing the same, and image forming apparatus using the toner |
| US7553600B2 (en) | 2005-09-29 | 2009-06-30 | Brother Kogyo Kabushiki Kaisha | Method for producing toner and positively chargeable non-magnetic single component toner |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6462666A (en) | 1989-03-09 |
| KR890005577A (ko) | 1989-05-15 |
| EP0306330A3 (de) | 1989-08-09 |
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| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN WITHDRAWN |
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| 18W | Application withdrawn |
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| R18W | Application withdrawn (corrected) |
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