EP0292801A2 - Procédé de grainage électrochimique de l'aluminium pour supports pour plaques d'impression - Google Patents
Procédé de grainage électrochimique de l'aluminium pour supports pour plaques d'impression Download PDFInfo
- Publication number
- EP0292801A2 EP0292801A2 EP88107659A EP88107659A EP0292801A2 EP 0292801 A2 EP0292801 A2 EP 0292801A2 EP 88107659 A EP88107659 A EP 88107659A EP 88107659 A EP88107659 A EP 88107659A EP 0292801 A2 EP0292801 A2 EP 0292801A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- electrolyte
- aluminum
- roughening
- acid
- concentration
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 37
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 35
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 31
- 238000007639 printing Methods 0.000 title claims abstract description 30
- 239000004411 aluminium Substances 0.000 title 1
- 238000007788 roughening Methods 0.000 claims abstract description 41
- 239000003792 electrolyte Substances 0.000 claims abstract description 39
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims abstract description 35
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims abstract description 19
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims abstract description 12
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 12
- 239000002253 acid Substances 0.000 claims description 10
- 230000002378 acidificating effect Effects 0.000 claims description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 5
- 239000000956 alloy Substances 0.000 claims description 5
- 150000007513 acids Chemical class 0.000 claims description 3
- 238000002048 anodisation reaction Methods 0.000 claims description 3
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 239000000969 carrier Substances 0.000 abstract 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 23
- 239000000463 material Substances 0.000 description 17
- 239000000243 solution Substances 0.000 description 13
- 235000011149 sulphuric acid Nutrition 0.000 description 13
- 150000001875 compounds Chemical class 0.000 description 12
- -1 aluminum ions Chemical class 0.000 description 11
- 230000003647 oxidation Effects 0.000 description 11
- 238000007254 oxidation reaction Methods 0.000 description 11
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 8
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 208000032544 Cicatrix Diseases 0.000 description 5
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 5
- 239000012954 diazonium Substances 0.000 description 5
- 150000002500 ions Chemical class 0.000 description 5
- 229910017604 nitric acid Inorganic materials 0.000 description 5
- 235000011007 phosphoric acid Nutrition 0.000 description 5
- 231100000241 scar Toxicity 0.000 description 5
- 230000037387 scars Effects 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 238000012876 topography Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 238000007792 addition Methods 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- 239000003990 capacitor Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 150000001728 carbonyl compounds Chemical class 0.000 description 3
- 239000012876 carrier material Substances 0.000 description 3
- 239000007859 condensation product Substances 0.000 description 3
- 230000000875 corresponding effect Effects 0.000 description 3
- GSQKXUNYYCYYKT-UHFFFAOYSA-N cyclo-trialuminium Chemical compound [Al]1[Al]=[Al]1 GSQKXUNYYCYYKT-UHFFFAOYSA-N 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 2
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 150000001989 diazonium salts Chemical class 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000012266 salt solution Substances 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- WXHLLJAMBQLULT-UHFFFAOYSA-N 2-[[6-[4-(2-hydroxyethyl)piperazin-1-yl]-2-methylpyrimidin-4-yl]amino]-n-(2-methyl-6-sulfanylphenyl)-1,3-thiazole-5-carboxamide;hydrate Chemical compound O.C=1C(N2CCN(CCO)CC2)=NC(C)=NC=1NC(S1)=NC=C1C(=O)NC1=C(C)C=CC=C1S WXHLLJAMBQLULT-UHFFFAOYSA-N 0.000 description 1
- NLGDWWCZQDIASO-UHFFFAOYSA-N 2-hydroxy-1-(7-oxabicyclo[4.1.0]hepta-1,3,5-trien-2-yl)-2-phenylethanone Chemical compound OC(C(=O)c1cccc2Oc12)c1ccccc1 NLGDWWCZQDIASO-UHFFFAOYSA-N 0.000 description 1
- PXRKCOCTEMYUEG-UHFFFAOYSA-N 5-aminoisoindole-1,3-dione Chemical compound NC1=CC=C2C(=O)NC(=O)C2=C1 PXRKCOCTEMYUEG-UHFFFAOYSA-N 0.000 description 1
- RGHNJXZEOKUKBD-UHFFFAOYSA-N D-gluconic acid Natural products OCC(O)C(O)C(O)C(O)C(O)=O RGHNJXZEOKUKBD-UHFFFAOYSA-N 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- RGHNJXZEOKUKBD-SQOUGZDYSA-N Gluconic acid Natural products OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 description 1
- DMBHHRLKUKUOEG-UHFFFAOYSA-N N-phenyl aniline Natural products C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 1
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 244000028419 Styrax benzoin Species 0.000 description 1
- 235000000126 Styrax benzoin Nutrition 0.000 description 1
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical compound OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 description 1
- 235000008411 Sumatra benzointree Nutrition 0.000 description 1
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
- 125000000641 acridinyl group Chemical class C1(=CC=CC2=NC3=CC=CC=C3C=C12)* 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000002318 adhesion promoter Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 125000005137 alkenylsulfonyl group Chemical group 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 229940027998 antiseptic and disinfectant acridine derivative Drugs 0.000 description 1
- 239000011260 aqueous acid Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 229960002130 benzoin Drugs 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 125000003096 carboxylic acid amide acetal group Chemical group 0.000 description 1
- 229920003086 cellulose ether Polymers 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 1
- 229940114081 cinnamate Drugs 0.000 description 1
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Natural products OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 125000001752 diazonium salt group Chemical group 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-O diazynium Chemical group [NH+]#N IJGRMHOSHXDMSA-UHFFFAOYSA-O 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 238000006056 electrooxidation reaction Methods 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 239000000174 gluconic acid Substances 0.000 description 1
- 235000012208 gluconic acid Nutrition 0.000 description 1
- 235000019382 gum benzoic Nutrition 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- QVEIBLDXZNGPHR-UHFFFAOYSA-N naphthalene-1,4-dione;diazide Chemical class [N-]=[N+]=[N-].[N-]=[N+]=[N-].C1=CC=C2C(=O)C=CC(=O)C2=C1 QVEIBLDXZNGPHR-UHFFFAOYSA-N 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
- 239000005486 organic electrolyte Substances 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 125000001791 phenazinyl group Chemical class C1(=CC=CC2=NC3=CC=CC=C3N=C12)* 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 235000021110 pickles Nutrition 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 125000002294 quinazolinyl group Chemical class N1=C(N=CC2=CC=CC=C12)* 0.000 description 1
- 150000004053 quinones Chemical class 0.000 description 1
- 150000003252 quinoxalines Chemical class 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 230000001850 reproductive effect Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- IIACRCGMVDHOTQ-UHFFFAOYSA-N sulfamic acid Chemical compound NS(O)(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-N 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- WBYWAXJHAXSJNI-VOTSOKGWSA-M trans-cinnamate Chemical compound [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N3/00—Preparing for use and conserving printing surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N3/00—Preparing for use and conserving printing surfaces
- B41N3/03—Chemical or electrical pretreatment
- B41N3/034—Chemical or electrical pretreatment characterised by the electrochemical treatment of the aluminum support, e.g. anodisation, electro-graining; Sealing of the anodised layer; Treatment of the anodic layer with inorganic compounds; Colouring of the anodic layer
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F3/00—Electrolytic etching or polishing
- C25F3/02—Etching
- C25F3/04—Etching of light metals
Definitions
- the invention relates to a method for the electrochemical roughening of aluminum for printing plate supports, which is preferably carried out with alternating current in an electrolyte containing sulfuric acid, chloride and aluminum ions.
- Printing plates generally consist of a support and at least one radiation-sensitive reproduction layer arranged thereon, this layer either from the consumer (in the case of non-precoated plates) or from the industrial one Manufacturer (for pre-coated boards) is applied to the substrate.
- Aluminum or one of its alloys has established itself as a layer material in the printing plate field.
- these substrates can also be used without a modifying pretreatment, but they are generally modified in or on the surface, for example by mechanical, chemical and / or electrochemical roughening (sometimes called grain or etching in the relevant literature), a chemical one or electrochemical oxidation and / or treatment with hydrophilizing agents.
- the roughening is carried out, for example, in aqueous acids such as aqueous HCl or HNO3 solutions or in aqueous salt solutions such as aqueous NaCl or Al (NO3) 3 solutions using alternating current.
- aqueous acids such as aqueous HCl or HNO3 solutions
- aqueous salt solutions such as aqueous NaCl or Al (NO3) 3 solutions using alternating current.
- the roughness depths that can be achieved in this way are in the range from about 1 to 15 ⁇ m, in particular in the range from 2 to 8 ⁇ m.
- the roughness depth is determined in accordance with DIN 4768 (as of October 1970).
- the roughness depth R z is then the arithmetic mean of the individual roughness depths of five adjacent individual measurement sections.
- the roughening is carried out, inter alia, in order to improve the adhesion of the reproduction layer on the substrate and the water flow of the printing plate resulting from the printing plate by irradiation (exposure) and development.
- irradiation and development or decoating in the case of reproductive layers working electrophotographically
- the image points which carry color during later printing and the non-image points which carry water generally the exposed carrier surface
- Very different parameters have an influence on the later topography of the roughened aluminum surface.
- the following references provide information:
- the temperature variation between 16 ° C and 90 ° C shows a changing influence only from about 50 ° C, which is expressed, for example, by the sharp decline in the formation of layers on the surface.
- the roughening time change between 2 and 25 min also leads to an increasing metal dissolution with increasing exposure time.
- the variation of the current density between 2 and 8 A / dm2 results in higher roughness values with increasing current density. If the acid concentration is in the range 0.17 to 3.3% of HCl, then only insignificant changes in the hole structure occur between 0.5 and 2% of HCl, below 0.5% of HCl there is only a local attack on the Ober surface and with the high values an irregular dissolution of aluminum instead.
- hydrochloric acid for roughening aluminum substrates can therefore be assumed to be known.
- a uniform grain size can be obtained which is suitable for lithographic plates and is within a useful roughness range.
- pure hydrochloric acid electrolytes the setting of a flat and uniform surface topography is difficult, and it is necessary to maintain the operating conditions within very narrow limits.
- JP-A 17 580/80 describes an AC roughening in a combination of hydrochloric acid and one Alkali halide for the production of a lithographic base material.
- DE-C 120 061 describes a treatment for producing a water-attracting layer by using electricity, which can also take place in hydrofluoric acid.
- aluminum chloride is used as the salt and hydrochloric acid is optionally added.
- Such a saturated aluminum chloride solution ( ⁇ 500 g / l AlCl3 x 6 H2O), especially in the acidic range, represents an extremely high risk of corrosion for the materials used.
- the surface quality achievable using added sulfuric acid as an added mineral acid in the examples would be , as the comparative examples V24 to V33 show, very pitted and not usable for lithographic applications.
- JP-B 006 571/76 describes the alternating current roughening of an aluminum sheet for lithographic printing plates in electrolytes which contain 1 to 4% HCl and 0.1 to 1% H2SO4.
- electrolytes which contain 1 to 4% HCl and 0.1 to 1% H2SO4.
- the comparative examples V34 to V53 show, only irregularly roughened surface profiles that do not correspond to the prior art can be achieved.
- GB-A 1 392 191 describes the influence of sulfate ions in concentrations of more than 10 to 15 ppm in hydrochloric acid electrolytes as harmful for the production of a lithographic support material and uses a phosphoric acid additive as a remedy.
- EP-A 132 787 describes a roughening of aluminum in 1000 to 40000 ppm nitric acid, which contains 50 to 4000 ppm (up to 0.4%) sulfate ions; again the harmful influence of higher concentrations is spoken of. Roughening is even prevented from 5000 ppm.
- US Pat. No. 1,376,366 describes the electrochemical lowering of metals in particular steel with direct current in a solution of ammonium chloride, sulfuric acid and nitric acid.
- the aim is to shape a workpiece.
- the aim of roughening for lithographic surfaces is a very fine (1 to 10 ⁇ m), coating-free structuring of the surface, which ensures good copying layer anchoring and retention of the dampening water during the printing process task.
- the coating during roughening can be suppressed by using alternating current.
- US-A 3 284 326 describes the roughening of an aluminum foil for capacitor production using direct current to achieve a high capacitance.
- a solution of chloride and phosphate is used as the electrolyte, the type of cation for the capacitor foil roughening - with the exception of the disadvantageous aluminum - being immaterial.
- Up to 10 mol% of the cation can also be replaced by H+; however, the text emphasizes that it is not a good idea to start with an acidic electrolyte.
- the fundamentally different roughening for printing plate supports serves to anchor the layer and to guide the water and must therefore be very homogeneous and scar-free in a narrow roughness depth range.
- Another known possibility of improving the uniformity of the electrochemical roughening is to modify the current form used, these include, for example -
- the object is achieved by a process for the electrochemical roughening of aluminum or its alloys for printing plate supports by means of alternating current in an electrolyte containing sulfate and chloride ions, the acidic, sulfate-containing electrolyte containing chloride ions in the form of aluminum chloride.
- the presence of aluminum ions for uniformizing the surface is absolutely advantageous for the process according to the invention for the production of printing plate supports.
- examples V60 and V61 show, the use of direct current also leads to very grained surfaces that are absolutely unsuitable for lithographic purposes. In addition, an undesirable white coating occurs and the sheets are not roughened all over.
- the electrochemical roughening for the production of lithographic printing plates with sulfate ions in a relatively high concentration of 5 to 100 g / l is surprisingly achieved by adding chlorides in the form of aluminum chloride.
- Lower concentrations of e.g. B. sulfuric acid cause an uneven surface structure.
- an H2SO4 electrolyte is used, the sulfate ion concentration between 5 and 100 g / l, particularly preferably between 20 and 50 g / l, and the concentration of the chloride ions between 1 and 100 g / l, particularly preferably between 10 and is 70 g / l.
- chloride ions are used as AlCl3 x 6 H2O in a concentration between 20 and 250 g / l, particularly preferably between 50 and 200 g / l.
- the invention also provides for combinations of different compounds containing chloride ions to be used.
- a solution containing sulfuric acid or removal in sodium hydroxide solution is particularly preferred.
- the process according to the invention is carried out either discontinuously or preferably continuously with strips made of aluminum or its alloys.
- the process parameters in continuous processes during roughening are in the following ranges: the temperature of the electrolyte between 20 and 60 ° C, the current density between 3 and 180 A / dm2, the residence time of a material point to be roughened in the electrolyte between 10 and 300 seconds and that Electrolyte flow rate on the surface of the material to be roughened between 5 and 100 cm / sec. Due to the continuous driving style and the simultaneous release of Al ions and the consumption of H+, constant adjustment of the electrolyte composition by the corresponding diluted acids is necessary.
- the current densities required tend to be in the lower part and the residence times are in the upper part of the ranges specified; the flow of the electrolyte can also be dispensed with.
- the following can be used as materials to be roughened, for example, which are either in the form of a plate, film or tape: - "Pure aluminum” (DIN material no. 3.0255), ie consisting of more than 99.5% Al and the following admissible admixtures of (maximum sum of 0.5%) 0.3% Si, 0.4% Fe, 0.03% Ti, 0.02% Cu, 0.07% Zn and 0.03% others, or - "Al alloy 3003" (comparable to DIN material no.
- the method according to the invention can also be applied to other aluminum alloys.
- an anodic oxidation of the aluminum can then follow in a further process step to be used, for example to improve the abrasion and adhesion properties of the surface of the carrier material.
- anodic oxidation the usual electrolytes such as H2SO4, H3PO4, H2C2O4, amidosulfonic acid, sulfosuccinic acid, sulfosalicylic acid or mixtures thereof can be used be set.
- H2SO4, H3PO4, H2C2O4, amidosulfonic acid, sulfosuccinic acid, sulfosalicylic acid or mixtures thereof can be set.
- anodic oxidation of aluminum see, for example, BM Schenk, Material aluminum and its anodic oxidation, Francke Verlag, Bern 1948, page 760; Practical Galvanotechnik, Eugen G. Leuze Verlag, Saulgau 1970, pages 395 ff. And pages 518/519; W.
- Direct current is preferably used for the anodic oxidation, but alternating current or a combination of these types of current (eg direct current with superimposed alternating current) can also be used.
- the layer weights of aluminum oxide range from 1 to 10 g / m2, corresponding to a layer thickness of approximately 0.3 to 3.0 ⁇ m.
- a modification can also be applied, causing a surface removal from the roughened surface, as described, for example, in DE-A 30 09 103.
- Such a modifying intermediate treatment can u. a. allow the build-up of abrasion-resistant oxide layers and a lower tendency to tone when printing later.
- the stage of anodic oxidation of the aluminum printing plate support material can also be followed by one or more post-treatment stages.
- These post-treatment stages serve in particular to additionally increase the hydrophilicity of the aluminum oxide layer, which is already sufficient for many areas of application, the remaining known properties of this layer being at least retained.
- all layers are suitable as light-sensitive reproduction layers which, after exposure, possibly with a subsequent development and / or fixation, provide an image-like area from which printing can take place and / or which represent a relief image of an original. They are applied either by the manufacturer of presensitized printing plates or by so-called dry resists or directly by the consumer to one of the usual carrier materials.
- the light-sensitive reproduction layers include such as z. B. in "Light-Sensitive Systems” by Jaromir Kosar, John Wiley & Sons Verlag, New York 1965, are described: The layers containing unsaturated compounds in which these compounds in Exposure isomerized, rearranged, cyclized or crosslinked (Kosar, Chapter 4), such as cinnamate; the layers containing photopolymerizable compounds, in which monomers or prepolymers optionally polymerize during exposure by means of an initiator (Kosar, Chapter 5); and the layers containing o-diazo-quinones such as naphthoquinonediazides, p-diazo-quinones or diazonium salt condensates (Kosar, Chapter 7).
- the suitable layers also include the electrophotographic layers, ie those which contain an inorganic or organic photoconductor.
- these layers can of course also contain other constituents, such as, for example, resins, dyes, pigments, wetting agents, sensitizers, adhesion promoters, indicators, plasticizers or other customary auxiliaries.
- the following light-sensitive compositions or compounds can be used in the coating of the carrier materials: positive-working, o-quinonediazide, preferably o-naphthoquinonediazide compounds, which are described, for example, in DE-C 854 890, 865 109, 879 203, 894 959, 938 233, 1 109 521, 1 144 705, 1 118 606, 1 120 273 and 1 124 817; Negative-working condensation products from aromatic diazonium salts and compounds with active carbonyl groups, preferably condensation products from diphenylamine diazonium salts and formaldehyde, for example in DE-C 596 731, 1 138 399, 1 138 400, 1 138 401, 1 142 871, 1 154 123, US-A 2 679 498 and 3 050 502 and GB-A 712 606; Negative working, mixed condensation products of aromatic diazonium compounds, for example according to DE-A 20 24 244, which
- A is the remainder of a compound containing at least two aromatic carbocyclic and / or heterocyclic nuclei, which is capable of condensing with an active carbonyl compound in an acidic medium at at least one position.
- D is a diazonium salt group attached to an aromatic carbon atom of A; n is an integer from 1 to 10 and B is the residue of a diazonium group-free compound capable of condensing with an active carbonyl compound in at least one position of the molecule in an acid medium; positive-working layers according to DE-A 26 10 842, which contain a compound which cleaves off on irradiation, a compound which has at least one COC group which can be cleaved by acid (e.g.
- the monomers used here are, for example, acrylic and methacrylic acid esters or reaction products of diisocyanates with partial esters of polyhydric alcohols, as described, for example, in US Pat. Nos. 2,760,863 and 3,060,023 and DE-A 20 64 079 and 23 61 041.
- Suitable photoinitiators include benzoin, benzoin ether, multinuclear quinones, acridine derivatives, phenazine derivatives, quinoxaline derivatives, quinazoline derivatives or synergistic mixtures.
- a variety of soluble organic polymers can be used as binders, e.g. B.
- Negative working layers according to DE-A 30 36 077 which contain a diazonium salt polycondensation product or an organic azido compound as a photosensitive compound and a high molecular weight polymer with pendant alkenylsulfonyl or cycloalkenylsulfonylurethane groups as a binder.
- photo-semiconducting layers such as are described, for example, in DE-C 11 17 391, 15 22 497, 15 72 312, 23 22 046 and 23 22 047, to the support materials, thereby producing highly light-sensitive, electrophotographic layers.
- the materials for printing plate supports roughened by the process according to the invention have a very uniform topography, which has a positive influence on the support stability and the water flow during printing of printing forms made from these supports.
- Undesirable "scars" compared to the roughening of the surroundings: distinctive depressions
- the comparative examples V24 to V33 and V34 to V53 show in comparison with the other examples the effect of the electrolyte system according to the invention to achieve flat and nevertheless uniform surfaces. These surface properties can be realized without any great expenditure on equipment.
- An aluminum sheet (DIN material no. 3.0255) is first pickled for 60 seconds in an aqueous solution of 20 g / l NaOH at room temperature. The roughening takes place in the specified electrolyte systems at 40 ° C.
- the classification into the quality classes is carried out by visual assessment under the microscope, whereby a homogeneously roughened and scar-free surface is assigned quality level "1" (best value).
- Quality level "10" (worst value) is assigned to a surface with thick scars of a size of more than 30 ⁇ m and / or an extremely unevenly roughened or almost rolled surface.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Printing Plates And Materials Therefor (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3717654 | 1987-05-26 | ||
DE19873717654 DE3717654A1 (de) | 1987-05-26 | 1987-05-26 | Verfahren zur elektrochemischen aufrauhung von aluminium fuer druckplattentraeger |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0292801A2 true EP0292801A2 (fr) | 1988-11-30 |
EP0292801A3 EP0292801A3 (en) | 1989-07-05 |
EP0292801B1 EP0292801B1 (fr) | 1992-12-02 |
Family
ID=6328406
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88107659A Expired - Lifetime EP0292801B1 (fr) | 1987-05-26 | 1988-05-13 | Procédé de grainage électrochimique de l'aluminium pour supports pour plaques d'impression |
Country Status (7)
Country | Link |
---|---|
US (1) | US4840713A (fr) |
EP (1) | EP0292801B1 (fr) |
JP (1) | JP2776830B2 (fr) |
KR (1) | KR960016059B1 (fr) |
BR (1) | BR8802559A (fr) |
CA (1) | CA1325788C (fr) |
DE (2) | DE3717654A1 (fr) |
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EP0908306A2 (fr) | 1997-10-08 | 1999-04-14 | Agfa-Gevaert N.V. | Procédé pour la fabrication d'une plaque d'impression positive à partir d'un élément pour l'enregistrement de l'image thermosensible |
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US20020149902A1 (en) * | 2001-02-14 | 2002-10-17 | Matsushita Electric Industrial Co., Ltd. | Electrode foil for aluminum electrolytic capacitor and method of manufacturing the same |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0437761A3 (en) * | 1990-01-19 | 1992-02-19 | Hoechst Aktiengesellschaft | Process for the electrochemical graining of aluminum for printing plate supports |
EP0437761A2 (fr) * | 1990-01-19 | 1991-07-24 | Hoechst Aktiengesellschaft | Procédé pour le grainage électrochimique de plaques d'impression en aluminium |
EP0536531A2 (fr) * | 1991-09-09 | 1993-04-14 | Hoechst Aktiengesellschaft | Procédé de grainage d'aluminium ou d'alliages d'aluminium pour supports plaques d'impression et une plaque d'impression |
EP0536531A3 (en) * | 1991-09-09 | 1993-04-28 | Hoechst Aktiengesellschaft | Process for graining of aluminum and aluminum alloys respectively for supports for printing plates and a printing plate |
EP0908306A2 (fr) | 1997-10-08 | 1999-04-14 | Agfa-Gevaert N.V. | Procédé pour la fabrication d'une plaque d'impression positive à partir d'un élément pour l'enregistrement de l'image thermosensible |
DE69901642T3 (de) | 1998-03-14 | 2019-03-21 | Agfa Nv | Verfahren zur Herstellung einer positiv arbeitenden Druckplatte aus einem wärmeempfindlichem Bildaufzeichnungsmaterial |
EP1243413A1 (fr) | 2001-03-20 | 2002-09-25 | Agfa-Gevaert | Procédé pour la fabrication d'un précurseur de type négatif d'une plaque d'impression lithographique thermosensible |
EP1366898A2 (fr) | 2002-05-29 | 2003-12-03 | Agfa-Gevaert | Méthode pour l'impression lithographique utilisant un support en aluminium à surface réutilisable |
US7195859B2 (en) | 2002-10-04 | 2007-03-27 | Agfa-Gevaert | Method of making a lithographic printing plate precursor |
US7458320B2 (en) | 2002-10-15 | 2008-12-02 | Agfa Graphics, N.V. | Polymer for heat-sensitive lithographic printing plate precursor |
US7455949B2 (en) | 2002-10-15 | 2008-11-25 | Agfa Graphics, N.V. | Polymer for heat-sensitive lithographic printing plate precursor |
US7198877B2 (en) | 2002-10-15 | 2007-04-03 | Agfa-Gevaert | Heat-sensitive lithographic printing plate precursor |
US7074545B2 (en) | 2002-12-12 | 2006-07-11 | Konica Minolta Holdings, Inc. | Printing plate material |
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Also Published As
Publication number | Publication date |
---|---|
US4840713A (en) | 1989-06-20 |
DE3717654A1 (de) | 1988-12-08 |
EP0292801B1 (fr) | 1992-12-02 |
EP0292801A3 (en) | 1989-07-05 |
JP2776830B2 (ja) | 1998-07-16 |
KR880013705A (ko) | 1988-12-21 |
JPS63306094A (ja) | 1988-12-14 |
CA1325788C (fr) | 1994-01-04 |
DE3876291D1 (de) | 1993-01-14 |
KR960016059B1 (ko) | 1996-11-27 |
BR8802559A (pt) | 1988-12-20 |
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