EP0278039B1 - Einrichtung zur Gefriertrocknung - Google Patents
Einrichtung zur Gefriertrocknung Download PDFInfo
- Publication number
- EP0278039B1 EP0278039B1 EP87102062A EP87102062A EP0278039B1 EP 0278039 B1 EP0278039 B1 EP 0278039B1 EP 87102062 A EP87102062 A EP 87102062A EP 87102062 A EP87102062 A EP 87102062A EP 0278039 B1 EP0278039 B1 EP 0278039B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- chamber
- freeze
- piston rod
- drying
- sterilization
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004108 freeze drying Methods 0.000 title claims description 36
- 230000001954 sterilising effect Effects 0.000 claims description 23
- 238000004659 sterilization and disinfection Methods 0.000 claims description 21
- 239000011261 inert gas Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000011109 contamination Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 3
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940088598 enzyme Drugs 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 239000005556 hormone Substances 0.000 description 1
- 229940088597 hormone Drugs 0.000 description 1
- 230000036512 infertility Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
- 229960005486 vaccine Drugs 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
- F26B5/06—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum the process involving freezing
Definitions
- the invention relates to a device for freeze-drying products located in containers (bottles, vials) with a chamber, a plurality of adjusting plates arranged vertically displaceably in the chamber and with at least one piston rod serving to displace the adjusting plates, the actuating device of which is arranged outside the chamber.
- Freeze drying is primarily used to preserve temperature-sensitive products, the properties of which should be retained. Freeze drying is mainly used in the fields of pharmacy, biology and medicine.
- the usual freeze-drying process proceeds approximately as follows: During a first phase, the water-containing product is frozen (for example at a shelf temperature of -40 ° C). Then the sublimation of the water in ice form takes place, under vacuum (about 10 ⁇ 1 mbar). After this main drying, the post-drying takes place in order to achieve extremely low residual moisture. The product is heated as much as possible during the final drying. The pressure at which post-drying takes place is around 10 ⁇ 3 mbar.
- freeze-drying chamber Only after a sterilization process of this type is the freeze-drying chamber loaded with the containers in which the product to be lyophilized is located. These have also been prepared sterile. Loading is also carried out from a sterile room.
- the piston rod is retracted during the loading process or following the freeze-drying process in order to change the height of the setting plates or to close the containers, a non-sterile section of the piston rod then enters the Chamber that can still be under a pressure of 10 von3 mbar after a freeze-drying process, for example. During this time, there is a risk that undesirable contamination, particularly of the product, will take place.
- the present invention has for its object to eliminate this risk of contamination in freeze-drying devices of the type mentioned.
- the piston rod is assigned a chamber for sterilizing the piston rod section entering the freeze-drying chamber, that the sterilization chamber is cylindrical, that it surrounds the piston rod section entering the freeze-drying chamber to form an annular space, and that it has connections for one Vacuum pump and for the supply of sterilization or inert gases.
- the sterilization chamber and so that the piston rod section therein is also sterilized in the manner described before the actual freeze-drying process or at another time, for example during the "freezing" process phase, then the piston rod section entering the freeze-drying chamber after the end of the freeze-drying process is sterile. There is no longer any risk of undesirable contamination during the adjustment of the shelf.
- FIG. 1 the freeze drying chamber 1 and the height-adjustable shelves 2 located therein are shown only schematically.
- the capacitor which is usually still present, has not been shown.
- a cylinder-piston device (closure device) 4 which is only shown in part, is supported on the freeze-drying chamber 1 via a steel frame 3.
- the not visible piston of this device 4 is connected to a piston rod 5, the free end of which projects from above into the freeze-drying chamber 1 and carries a pressure plate 6.
- a lowering of the piston and thus the piston rod 5 causes the setting plates 2 to move together.
- This process forms, for example, the end of a freeze-drying process for products which are located in containers (bottles, vials) with special stoppers placed on the setting plates 2.
- the moving together of the setting plates 2 causes the plugs to be pressed into the containers and thus to close the containers. This enables the containers to be sealed under vacuum or an inert gas atmosphere.
- the piston rod 5 is assigned a separate sterilization chamber 7.
- This consists of the cylindrical tube 8, which surrounds the piston rod 5 to form the annular space 9.
- the end of the annular chamber 9 is formed by flanges 11 and 12, which are each sealed off from the piston rod by means of a double seal 13, 14.
- the distance from the seal 11, 13 located in the area of the closure device 4 to the chamber-side seal 12, 14 is selected so that the section of the piston rod 5 which maximally enters the chamber 1 is accommodated therein.
- the chamber-side seal 12, 14 is shown enlarged again in FIG. 2.
- the cylindrical wall of the chamber 9 is equipped with two connections 15 and 16, to which the devices used to carry out the sterilization are connected.
- the connection of steam (valve 17), the removal of steam (valve 18) and the supply of sterile air or sterile inert gas (valve 19) take place via the connection 15.
- a water ring pump 21 (via the valve 22) and a rotary vane pump 23 (via the valve 24) are connected to the connection 16.
- the control 25, shown schematically as a block, is provided. This is connected to a temperature sensor 26 and to a pressure sensor 27, which are connected to the cylindrical wall 8 of the chamber 9 and supply electrical signals corresponding to the temperature or pressure within the chamber 9. Depending on these signals and the desired steam exposure time, the sterilization process described above takes place automatically. This can be done at any time, regardless of or simultaneously with the sterilization of the other parts of the system. However, all facilities that are suitable for Sterilization of the piston rod 5 and the freeze drying system itself are required only once and are used in a targeted manner via control means.
- the tubular section 31 of the flange 12 is surrounded by two annular fittings 36 and 37 with radial bores 38 and 39.
- the adapter 36 is welded to the wall of the chamber 1 and sealed both to the flange 12 and to the adapter 37 with sealing rings 41, 42.
- the radial bore 38 is concentric with a radial bore 43 in the flange 12. This creates a channel through which the piston rod section located between the sealing rings 32 and 33 is accessible.
- the bore 42 opens into an annular channel 45 which surrounds the piston rod 5. This makes it possible to supply superheated steam to this area of the seal during the course of the sterilization process, so that effective sterilization also takes place in the area of the double seal 14. This effort could be dispensed with if the piston rod 5 were to travel the distance, for example back and forth, during the sterilization, which corresponds to the height of the chamber-side seal 12, 14.
- the fitting 37 is welded to the cylindrical wall 8 of the chamber 9 and forms with the tubular portion 31 of the flange 12 an annular space 44 which the Radial bore 39 connects to the sterilization chamber 9. Condensate is drawn off via the annular space 44 and the channel 39 during the course of the sterilization process.
- the piston rod is arranged above the freeze-drying chamber 1. It is therefore expedient for the chamber-side seal 12, 14 to be carefully sterilized by the measures shown in FIG. 2 and for the condensate which is formed to be drawn off in this area too. If the piston rod is pushed into the freeze-drying chamber 1 from below in a manner known per se, then the measures for removing the condensate must be provided in the area of the lower seal, that is to say in the area of the seal adjacent to the cylinder-piston device.
Landscapes
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Drying Of Solid Materials (AREA)
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES198787102062T ES2028804T3 (es) | 1987-02-13 | 1987-02-13 | Instalacion para la liofilizacion. |
| DE8787102062T DE3775205D1 (de) | 1987-02-13 | 1987-02-13 | Einrichtung zur gefriertrocknung. |
| EP87102062A EP0278039B1 (de) | 1987-02-13 | 1987-02-13 | Einrichtung zur Gefriertrocknung |
| JP63024118A JP2652185B2 (ja) | 1987-02-13 | 1988-02-05 | 凍結乾燥装置 |
| DK071988A DK71988A (da) | 1987-02-13 | 1988-02-12 | Frysetoerreapparat |
| US07/156,002 US4881326A (en) | 1987-02-13 | 1988-02-16 | Sterilizing device for a freeze-drying apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP87102062A EP0278039B1 (de) | 1987-02-13 | 1987-02-13 | Einrichtung zur Gefriertrocknung |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0278039A1 EP0278039A1 (de) | 1988-08-17 |
| EP0278039B1 true EP0278039B1 (de) | 1991-12-11 |
Family
ID=8196753
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP87102062A Expired - Lifetime EP0278039B1 (de) | 1987-02-13 | 1987-02-13 | Einrichtung zur Gefriertrocknung |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US4881326A (da) |
| EP (1) | EP0278039B1 (da) |
| JP (1) | JP2652185B2 (da) |
| DE (1) | DE3775205D1 (da) |
| DK (1) | DK71988A (da) |
| ES (1) | ES2028804T3 (da) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5288460A (en) * | 1989-03-08 | 1994-02-22 | Abtox, Inc. | Plasma cycling sterilizing process |
| FR2655020B1 (fr) * | 1989-11-30 | 1992-03-27 | Usifroid | Mecanisme de bouchage de flacons dans une cuve de lyophilisation. |
| CA2146090C (en) * | 1994-05-10 | 1998-11-24 | Mark E. Mitchell | Apparatus and method of mixing materials in a sterile environment |
| AT1399U1 (de) | 1995-11-29 | 1997-04-25 | Immuno Ag | Verfahren und einrichtung zum lyophilisieren |
| US5701745A (en) * | 1996-12-16 | 1997-12-30 | Praxair Technology, Inc. | Cryogenic cold shelf |
| JP3985241B2 (ja) * | 1998-09-18 | 2007-10-03 | 株式会社アルバック | 凍結真空乾燥装置 |
| WO2004029529A1 (de) | 2002-09-18 | 2004-04-08 | Sueverkruep Richard | Verfahren zum herstellen einer zubereitung eines pharmazeutischen materials als lyophilisat und anlage hierfür |
| DE102008017461B4 (de) | 2008-04-03 | 2010-04-15 | Süverkrüp, Richard, Prof. Dr. | Vorrichtung und Verfahren zur Herstellung eines pulverförmigen lyophilisierten Materials, bestehend aus annähernd gleich großen kugelförmigen Teilchen |
| ATE520940T1 (de) * | 2008-05-26 | 2011-09-15 | Paolo Debolini | Trockner, insbesondere für pulverisiertes oder granulatförmiges material |
| DK3004767T3 (da) | 2013-05-29 | 2018-01-15 | Gea Process Engineering As | Steril frysetørring. |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2353986A (en) * | 1938-11-07 | 1944-07-18 | Sharp & Dohme Inc | Preservation |
| GB701888A (en) * | 1951-06-26 | 1954-01-06 | Alois Vogt | Improvements in or relating to processes and apparatus for freeze-drying |
| US3280471A (en) * | 1964-11-23 | 1966-10-25 | American Sterilizer Co | Apparatus and process for freeze drying |
| US3448556A (en) * | 1965-12-06 | 1969-06-10 | Everett Ray Taggart | Apparatus for preserving biological and like preparations |
| US3451189A (en) * | 1967-04-14 | 1969-06-24 | Everett R Taggart | Desiccator apparatus including improved vacuum bottle capping arrangement |
| GB1423353A (en) * | 1972-06-19 | 1976-02-04 | Boc International Ltd | Vacuum lock |
| JPS4930737A (da) * | 1972-07-25 | 1974-03-19 | ||
| DE2556467C2 (de) * | 1975-12-15 | 1987-03-26 | EKATO Industrieanlagen Verwaltungsgesellschaft mbH u. Co, 7860 Schopfheim | Verfahren und Vorrichtung zur ständigen thermischen Sterilisation von Dichtungen |
| JPS52142360A (en) * | 1976-04-22 | 1977-11-28 | Kiyoshi Shimada | Apparatus for changing space between shelves in freeze vacuum drying machine |
| JPS5570255A (en) * | 1978-11-21 | 1980-05-27 | Tomoe Shokai Kk | Method of removing remaining medicine and its device |
-
1987
- 1987-02-13 DE DE8787102062T patent/DE3775205D1/de not_active Expired - Lifetime
- 1987-02-13 ES ES198787102062T patent/ES2028804T3/es not_active Expired - Lifetime
- 1987-02-13 EP EP87102062A patent/EP0278039B1/de not_active Expired - Lifetime
-
1988
- 1988-02-05 JP JP63024118A patent/JP2652185B2/ja not_active Expired - Fee Related
- 1988-02-12 DK DK071988A patent/DK71988A/da not_active Application Discontinuation
- 1988-02-16 US US07/156,002 patent/US4881326A/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| DK71988D0 (da) | 1988-02-12 |
| US4881326A (en) | 1989-11-21 |
| JP2652185B2 (ja) | 1997-09-10 |
| DE3775205D1 (de) | 1992-01-23 |
| EP0278039A1 (de) | 1988-08-17 |
| JPS63207978A (ja) | 1988-08-29 |
| ES2028804T3 (es) | 1992-07-16 |
| DK71988A (da) | 1988-08-14 |
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