EP0258703B1 - Verfahren zur Herstellung von Holzfaserplatten - Google Patents
Verfahren zur Herstellung von Holzfaserplatten Download PDFInfo
- Publication number
- EP0258703B1 EP0258703B1 EP87111728A EP87111728A EP0258703B1 EP 0258703 B1 EP0258703 B1 EP 0258703B1 EP 87111728 A EP87111728 A EP 87111728A EP 87111728 A EP87111728 A EP 87111728A EP 0258703 B1 EP0258703 B1 EP 0258703B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- wood
- process according
- dust
- wood dust
- added
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000000835 fiber Substances 0.000 title claims description 10
- 229920002522 Wood fibre Polymers 0.000 claims abstract description 45
- 239000002023 wood Substances 0.000 claims abstract description 41
- 238000000034 method Methods 0.000 claims abstract description 28
- 239000002245 particle Substances 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 8
- 239000002699 waste material Substances 0.000 claims abstract description 3
- 239000000428 dust Substances 0.000 claims description 39
- 239000010410 layer Substances 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 11
- 239000011241 protective layer Substances 0.000 claims description 7
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 6
- 238000000227 grinding Methods 0.000 claims description 6
- 239000011093 chipboard Substances 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000000654 additive Substances 0.000 claims description 3
- 230000000996 additive effect Effects 0.000 claims description 3
- 239000011230 binding agent Substances 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 238000002485 combustion reaction Methods 0.000 claims description 2
- 239000000446 fuel Substances 0.000 claims 1
- 239000000417 fungicide Substances 0.000 claims 1
- 239000002025 wood fiber Substances 0.000 abstract description 36
- 239000002994 raw material Substances 0.000 abstract description 2
- 238000007596 consolidation process Methods 0.000 abstract 1
- 239000011094 fiberboard Substances 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 239000004745 nonwoven fabric Substances 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 239000004202 carbamide Substances 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 239000001099 ammonium carbonate Substances 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 239000010431 corundum Substances 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 239000011121 hardwood Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 239000011814 protection agent Substances 0.000 description 1
- 239000011122 softwood Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/10—Moulding of mats
Definitions
- the present invention relates to a method for producing wood fiber boards according to the preamble of claim 1.
- Wood fiber boards are made with a density of 600 to 1,100 kg / m3, depending on the board thickness. They are usually glued with urea, melamine, phenolic resins or with isocyanate. Wood fiber boards are usually produced in thicknesses from 2 to 50 mm. A key area of application is furniture construction. In contrast to chipboard, the fibreboard is made of the finest wood fibers and is particularly homogeneous. The plate can be painted or coated. Special edge banding techniques for thick boards are generally not required. The good workability of the narrow surfaces allows a particularly large variety of shapes. The prerequisite for this is a homogeneous structure and a density curve that is as uniform as possible over the entire panel thickness. The density must drop as little as possible towards the middle of the plate.
- the raw material for the production of fiberboard is mainly wood chips from softwood or hardwood, which are used in a defibration machine, e.g. B. a defibrator, brought into the desired fineness.
- a defibration machine e.g. B. a defibrator
- the wood fibers are then glued and dried to a wood moisture content of 6 to 15% dry.
- the glued wood fibers are then sprinkled mechanically in a molding station by means of molding heads onto a conveyor belt or sieve, on which a continuous non-woven fabric is formed.
- the still loose fiber fleece is pre-compacted with an unheated press to approx. 40% of the spreading strength.
- the resulting loose connection ensures good transport of the nonwoven.
- the pre-compressed nonwoven fabric is divided into individual sections, from which the wood fiber boards are then produced by pressing under pressure and temperature. After pressing, the plates are cooled and the top and bottom are sanded.
- the fiber mat can only be compressed to the extent that the pressure increases as the temperature inside the mat rises towards the center.
- the relatively poor heat conduction of the wood fiber fleece therefore requires slow compression due to a slow increase in pressure up to the desired thickness, with the destruction of the glue bridges in the outer surface layer area of the wood fiber boards having to be accepted as a disadvantage up to now.
- the result is that the insufficiently strong cover layers must then be ground down to the solid plate core formed. Depending on the thickness of the board, the grinding loss is between 20 and 30% for 10 to 20 mm thick boards.
- the present invention is therefore based on the object of demonstrating a method for producing wood fiber boards which, while maintaining all the special properties of the wood fiber board and while maintaining a homogeneous board structure, largely avoids the previous loss of abrasion of the high-quality board material.
- the method according to the invention offers a possibility of producing fiberboard which does not have the disadvantages described above.
- the drop in density over the entire board thickness is only slight and the sanding of the outer zones barely covers the fiber material used for the wood fiber board.
- the wood dust has the advantage of being extremely inexpensive and very easy to grind. Disposal can be done in a very simple way by incineration. This procedure ensures that there is practically no longer any loss of the very expensive wood fiber board material and that, measured over the board thickness, only an extremely small decrease in density from outside to inside is found.
- the method can be designed to practically only grind off the pressed protective layers.
- the grinding is expediently carried out so deeply with a view to achieving a good grinding pattern and thus a corresponding surface that reliably no wood dust particles remain in the surface of the sanded plates, i.e. a thin boundary layer of the wood fiber board is sanded with.
- applications are also conceivable in which it may make sense to maintain a small proportion of the protective layer on at least one side of the wood fiber board. In such a case, the protective layer is then only partially ground off.
- the wood dust used here as a protective layer for the pressing process has no negative or unwanted impairment in the surface area of the wood fiber board.
- the special price-worthiness of the wood dusts of a certain grain size used to form the protective layer results from the fact that filter and sieve dusts, chip shavings, fibers from waste and the like can be used here without further notice.
- the use of wood dust particles in a certain grain size from chipboard production is possible, either in whole or in arbitrary proportions.
- the wood dusts from the combustible dust content of the sanding dust and the sieve dust from an adjacent particle board production can be used, so that practically these wood dusts are only disposed of after the second layer has been removed in connection with the wood fiber board production concerned, i.e. usually burned .
- Constant reuse for example to form new layers, does not make sense, since the material can accumulate to such an extent when it is used several times on the one hand with corundum from abrasive belts, on the other hand with hardened glue residues or mineral foreign bodies from the raw wood, so that this affects the fibreboard surface and damage the sanding belts.
- technological auxiliaries each in exact doses, can also be added to the wood dust without any problems, which deliberately positively influence the properties of the wood fiber board and / or its production output.
- the curing of the binding agent of the fiberboard during the pressing can be advantageously carried out by appropriate hardeners, such as. B. accelerate ammonium chloride, ammonium sulfate or formic acid in urea resins.
- fungus protection agent to the wood dust, which is then stored in the cover layer areas of the wood fiber board when pressed.
- a fungus protection agent is added to the wood dust, which is then stored in the cover layer areas of the wood fiber board when pressed.
- a preferred technical adjuvant for admixture is also a hydrophobizing agent, which then also accumulates in the top layer area of the wood fiber board, which then reduces its water absorption capacity, which is advantageous for the special area of use of such wood fiber boards in damp rooms.
- the process is initially carried out as usual in the manufacture of the wood fiber boards up to and including the pre-compression of the fiber fleece.
- the fiber fleece is then coated on both sides with a layer of glued wood dust, the layer thickness being adjusted so that it is approx. 0.8 mm after pressing together with the wood fiber fleece.
- the sanding is adjusted to a thickness of 1 mm. This ensures with certainty that all wood dust particles are removed, the loss of wood fiber board material is minimal and the surface of the wood fiber board produced shows a perfect grinding pattern.
- the listed technological auxiliaries are added to the glued wood dust beforehand, depending on the need and application.
- the layer thickness can be set such that it is up to 3 mm after being pressed together with the wood fiber fleece. The sanding is then adjusted to an appropriate strength.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
- Artificial Filaments (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT87111728T ATE61274T1 (de) | 1986-08-30 | 1987-08-13 | Verfahren zur herstellung von holzfaserplatten. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19863629586 DE3629586A1 (de) | 1986-08-30 | 1986-08-30 | Verfahren zur herstellung von holzfaserplatten |
| DE3629586 | 1986-08-30 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0258703A2 EP0258703A2 (de) | 1988-03-09 |
| EP0258703A3 EP0258703A3 (en) | 1989-11-08 |
| EP0258703B1 true EP0258703B1 (de) | 1991-03-06 |
Family
ID=6308580
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP87111728A Expired - Lifetime EP0258703B1 (de) | 1986-08-30 | 1987-08-13 | Verfahren zur Herstellung von Holzfaserplatten |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US4883546A (da) |
| EP (1) | EP0258703B1 (da) |
| AT (1) | ATE61274T1 (da) |
| AU (1) | AU580720B2 (da) |
| CA (1) | CA1284090C (da) |
| DE (2) | DE3629586A1 (da) |
| DK (1) | DK164691C (da) |
| IE (1) | IE60071B1 (da) |
| NZ (1) | NZ221620A (da) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19606262C1 (de) * | 1996-02-21 | 1997-04-17 | Glunz Ag | Verfahren und Vorrichtung zur Herstellung einer mitteldichten Faserplatte |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3820376A1 (de) * | 1988-06-15 | 1989-12-21 | Novopan Gmbh | Verfahren zur herstellung von mehrschichtigen spanplatten |
| DE4133445C2 (de) * | 1991-10-09 | 1995-04-20 | Fraunhofer Ges Forschung | Verfahren zur Herstellung von Holzspanplatten und mitteldichten Holzfaserplatten |
| US5641819A (en) * | 1992-03-06 | 1997-06-24 | Campbell; Craig C. | Method and novel composition board products |
| CA2128919A1 (en) * | 1993-08-13 | 1995-02-14 | Nian-Hua Ou | Organic isocyanates as binders for wood composites |
| US5554330A (en) * | 1995-01-31 | 1996-09-10 | Isoboard Enterprises Inc. | Process for the manufacturing of shaped articles |
| US6030562A (en) * | 1995-08-25 | 2000-02-29 | Masonite Corporation | Method of making cellulosic composite articles |
| US5951795A (en) * | 1997-06-19 | 1999-09-14 | Forintek Canada Corp. | Method of making a smooth surfaced mat of bonded wood fines used in panel manufacture |
| DK1226006T3 (da) * | 2000-09-13 | 2010-04-26 | Homatherm Ag | Pladeformet formelement baseret på naturfibre og fremgangsmåde til fremstilling af dette |
| US6585630B2 (en) * | 2000-12-19 | 2003-07-01 | Wen-Long Dai | Container manufacturing method and device |
| US20030127763A1 (en) * | 2001-08-16 | 2003-07-10 | Josef Stutz | Mechanically glued board of wood material |
| US20050227040A1 (en) * | 2004-04-13 | 2005-10-13 | Toupalik John M | Board formed from a wood fiber composite |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1143628B (de) * | 1954-03-12 | 1963-02-14 | Erwin Behr Fa | Verfahren zur Herstellung von Platten und Formkoerpern aus mit Bindemitteln versetzten Holzspaenen |
| FR1252930A (fr) * | 1960-03-15 | 1961-02-03 | August Moralt | Panneaux à base de bois notamment, panneaux de copeaux et particules de bois agglomérés et procédé de fabrication de ces panneaux |
| DE1161415B (de) * | 1960-09-30 | 1964-01-16 | Ulrich Gottschalk | Verfahren und Einrichtung zum Herstellen von Platten aus mit einem Bindemittel versehenen Spaenen und/oder Fasern, insbesondere aus Holz |
| DE1194570B (de) * | 1961-05-16 | 1965-06-10 | Walter Hoppeler | Verfahren zur Behandlung von Spanplatten |
| DE1176354B (de) * | 1962-03-16 | 1964-08-20 | Max Himmelheber Dipl Ing | Verfahren zur Verbesserung der Oberflaechen-guete von Holzspanplatten und/oder der Foerder-bedingungen von Spanplattenformlingen |
| DE1299115B (de) * | 1965-06-10 | 1969-07-10 | Himmelheber | Stranggepresste Holzspanplatte |
| DE1228798B (de) * | 1965-08-12 | 1966-11-17 | Max Himmelheber Dipl Ing | Holzwerkstoffplatte, insbesondere Spanplatte |
| US3370997A (en) * | 1965-10-23 | 1968-02-27 | Hoppeler Walter | Method of producing composite plates |
| FR1511910A (fr) * | 1966-03-15 | 1968-02-02 | Procédé et dispositif de fabrication de plaques ou panneaux à partir de copeaux ou de fibres ou analogues pourvus d'un agent liant, et leurs diverses applications | |
| DE1950815A1 (de) * | 1969-10-09 | 1971-04-22 | Brumme Kg Effbe Werk | Dichtung fuer Tankdeckel |
| US3639200A (en) * | 1969-12-19 | 1972-02-01 | Armin Elmendorf | Textured wood panel |
| CA1135610A (en) * | 1978-07-20 | 1982-11-16 | Krishan K. Sudan | Waferboard process |
| SE426371C (sv) * | 1981-05-22 | 1984-11-19 | Swedspan Ab | Sett vid framstellning av en spanskiva |
-
1986
- 1986-08-30 DE DE19863629586 patent/DE3629586A1/de not_active Withdrawn
-
1987
- 1987-08-13 EP EP87111728A patent/EP0258703B1/de not_active Expired - Lifetime
- 1987-08-13 DE DE8787111728T patent/DE3768376D1/de not_active Expired - Fee Related
- 1987-08-13 AT AT87111728T patent/ATE61274T1/de active
- 1987-08-17 US US07/086,406 patent/US4883546A/en not_active Expired - Fee Related
- 1987-08-25 AU AU77397/87A patent/AU580720B2/en not_active Ceased
- 1987-08-28 CA CA000545603A patent/CA1284090C/en not_active Expired - Fee Related
- 1987-08-28 IE IE232087A patent/IE60071B1/en not_active IP Right Cessation
- 1987-08-28 DK DK450587A patent/DK164691C/da active
- 1987-08-31 NZ NZ221620A patent/NZ221620A/xx unknown
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19606262C1 (de) * | 1996-02-21 | 1997-04-17 | Glunz Ag | Verfahren und Vorrichtung zur Herstellung einer mitteldichten Faserplatte |
Also Published As
| Publication number | Publication date |
|---|---|
| NZ221620A (en) | 1990-05-28 |
| ATE61274T1 (de) | 1991-03-15 |
| IE60071B1 (en) | 1994-06-01 |
| AU580720B2 (en) | 1989-01-27 |
| IE872320L (en) | 1988-02-29 |
| EP0258703A3 (en) | 1989-11-08 |
| DK164691B (da) | 1992-08-03 |
| CA1284090C (en) | 1991-05-14 |
| US4883546A (en) | 1989-11-28 |
| DE3629586A1 (de) | 1988-03-10 |
| EP0258703A2 (de) | 1988-03-09 |
| DK450587A (da) | 1988-03-01 |
| DE3768376D1 (de) | 1991-04-11 |
| DK164691C (da) | 1992-12-21 |
| DK450587D0 (da) | 1987-08-28 |
| AU7739787A (en) | 1988-03-03 |
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