EP0251192B1 - Schmiermittel für die Metallumformung - Google Patents
Schmiermittel für die Metallumformung Download PDFInfo
- Publication number
- EP0251192B1 EP0251192B1 EP87109098A EP87109098A EP0251192B1 EP 0251192 B1 EP0251192 B1 EP 0251192B1 EP 87109098 A EP87109098 A EP 87109098A EP 87109098 A EP87109098 A EP 87109098A EP 0251192 B1 EP0251192 B1 EP 0251192B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- lubricant
- resin
- wax
- monomer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000314 lubricant Substances 0.000 title claims abstract description 54
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 13
- 239000002184 metal Substances 0.000 title claims abstract description 13
- 230000015572 biosynthetic process Effects 0.000 title claims description 3
- 229920005989 resin Polymers 0.000 claims abstract description 37
- 239000011347 resin Substances 0.000 claims abstract description 37
- 238000000576 coating method Methods 0.000 claims abstract description 26
- 239000011248 coating agent Substances 0.000 claims abstract description 19
- 239000000178 monomer Substances 0.000 claims abstract description 18
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 9
- 239000004094 surface-active agent Substances 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000002844 melting Methods 0.000 claims abstract description 4
- 230000008018 melting Effects 0.000 claims abstract description 4
- 230000008569 process Effects 0.000 claims abstract description 3
- -1 methyl methacryl Chemical group 0.000 claims description 12
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 5
- 150000002739 metals Chemical class 0.000 claims description 5
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 claims description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 claims description 3
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 claims description 3
- 125000000129 anionic group Chemical group 0.000 claims description 3
- 150000002148 esters Chemical class 0.000 claims description 3
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 claims description 3
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 claims description 2
- POLZHVHESHDZRD-UHFFFAOYSA-N 2-hydroxyethyl 2-methylprop-2-enoate;phosphoric acid Chemical class OP(O)(O)=O.CC(=C)C(=O)OCCO POLZHVHESHDZRD-UHFFFAOYSA-N 0.000 claims description 2
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 claims description 2
- GNSFRPWPOGYVLO-UHFFFAOYSA-N 3-hydroxypropyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCO GNSFRPWPOGYVLO-UHFFFAOYSA-N 0.000 claims description 2
- QZPSOSOOLFHYRR-UHFFFAOYSA-N 3-hydroxypropyl prop-2-enoate Chemical compound OCCCOC(=O)C=C QZPSOSOOLFHYRR-UHFFFAOYSA-N 0.000 claims description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 2
- 239000003945 anionic surfactant Substances 0.000 claims description 2
- 239000003879 lubricant additive Substances 0.000 claims description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 2
- 239000011976 maleic acid Substances 0.000 claims description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims description 2
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 claims description 2
- 239000002736 nonionic surfactant Substances 0.000 claims description 2
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 2
- 238000005482 strain hardening Methods 0.000 claims 2
- 230000007704 transition Effects 0.000 claims 2
- 229920001187 thermosetting polymer Polymers 0.000 abstract description 11
- 230000009477 glass transition Effects 0.000 abstract description 9
- 235000014113 dietary fatty acids Nutrition 0.000 description 8
- 239000000194 fatty acid Substances 0.000 description 8
- 229930195729 fatty acid Natural products 0.000 description 8
- 239000001993 wax Substances 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 150000004665 fatty acids Chemical class 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- JHPBZFOKBAGZBL-UHFFFAOYSA-N (3-hydroxy-2,2,4-trimethylpentyl) 2-methylprop-2-enoate Chemical compound CC(C)C(O)C(C)(C)COC(=O)C(C)=C JHPBZFOKBAGZBL-UHFFFAOYSA-N 0.000 description 1
- RNMDNPCBIKJCQP-UHFFFAOYSA-N 5-nonyl-7-oxabicyclo[4.1.0]hepta-1,3,5-trien-2-ol Chemical compound C(CCCCCCCC)C1=C2C(=C(C=C1)O)O2 RNMDNPCBIKJCQP-UHFFFAOYSA-N 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 102100026735 Coagulation factor VIII Human genes 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 description 1
- 101000911390 Homo sapiens Coagulation factor VIII Proteins 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- MVWDJLOUEUAWIE-UHFFFAOYSA-N O=C=O.O=C=O Chemical compound O=C=O.O=C=O MVWDJLOUEUAWIE-UHFFFAOYSA-N 0.000 description 1
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 239000002280 amphoteric surfactant Substances 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 150000007973 cyanuric acids Chemical class 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000009189 diving Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 239000012074 organic phase Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- RYYKJJJTJZKILX-UHFFFAOYSA-M sodium octadecanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCC([O-])=O RYYKJJJTJZKILX-UHFFFAOYSA-M 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M173/00—Lubricating compositions containing more than 10% water
- C10M173/02—Lubricating compositions containing more than 10% water not containing mineral or fatty oils
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M143/00—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
- C10M143/02—Polyethene
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M143/00—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
- C10M143/10—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation containing aromatic monomer, e.g. styrene
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M145/00—Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
- C10M145/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M145/10—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate
- C10M145/12—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate monocarboxylic
- C10M145/14—Acrylate; Methacrylate
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M145/00—Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
- C10M145/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M145/10—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate
- C10M145/16—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate polycarboxylic
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M149/00—Lubricating compositions characterised by the additive being a macromolecular compound containing nitrogen
- C10M149/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M149/06—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an amido or imido group
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M149/00—Lubricating compositions characterised by the additive being a macromolecular compound containing nitrogen
- C10M149/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M149/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a nitrile group
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M153/00—Lubricating compositions characterised by the additive being a macromolecular compound containing phosphorus
- C10M153/04—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M159/00—Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
- C10M159/02—Natural products
- C10M159/06—Waxes, e.g. ozocerite, ceresine, petrolatum, slack-wax
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/02—Water
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/041—Carbon; Graphite; Carbon black
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/041—Carbon; Graphite; Carbon black
- C10M2201/042—Carbon; Graphite; Carbon black halogenated, i.e. graphite fluoride
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/061—Carbides; Hydrides; Nitrides
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/062—Oxides; Hydroxides; Carbonates or bicarbonates
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/065—Sulfides; Selenides; Tellurides
- C10M2201/066—Molybdenum sulfide
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/10—Compounds containing silicon
- C10M2201/105—Silica
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/16—Carbon dioxide
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- C10N2050/02—Dispersions of solid lubricants dissolved or suspended in a carrier which subsequently evaporates to leave a lubricant coating
Definitions
- the invention relates to an aqueous lubricant for the cold forming of metals and a method for facilitating the cold forming of metallic workpieces with the aid of this lubricant.
- a lubricant coating in order to reduce the frictional resistance between the metal surface of the workpiece and the forming tool.
- two methods are used for this.
- One is to use lubricants with high pressure additives or viscosity regulators when lower degrees of deformation are required.
- the other provides for a resin-based lubricant film to be applied first from the organic phase and then a lubricating oil if heavy reshaping is intended.
- EP-A-175 547 describes lubricants for cold forming metals which contain an acrylate-based resin with a glass transition point of -10 to 20 ° C., a fatty acid or a fatty acid ester and a surfactant.
- the object of the invention is to provide a lubricant for the cold forming of metals, with the help of which even heavy forming can be carried out satisfactorily, which can do without organic solvents and whose residues can be removed in a simple manner after the forming.
- aqueous lubricant containing 10 to 35% by weight of a thermosetting resin based on acrylate with a glass transition temperature of -10 to 25 ° C, 3 to 15% by weight wax and 0.5 to 5% by weight.
- thermosetting resin the weight ratio of thermosetting resin to wax being 2 to 12, characterized by a thermosetting resin of the general formula (Ra - Rb - Rc - Rd) n, in which Ra is at least one monomer from the group consisting of vinyltoluene, styrene, methyl methacrylic, and acrylonitrile and has a proportion of 20 to 70% by weight of the resin, Rb is at least one monomer from the group of an acrylic ester, obtained by reaction of acrylic acid with a primary aliphatic alcohol with 1 to 12 C atoms, or a methacrylic ester obtained by reaction of methacrylic acid with a primary aliphatic alcohol with 3 to 12 C atoms, and has a proportion of 20 to 70% by weight of the resin, Rc is at least one monomer from the group consisting of acrylic acid, methacrylic acid, maleic acid, itaconic acid, 2-hydroxyethyl methacrylate phosphoric acid ester or salts thereof and has
- the aqueous lubricant is allowed to air dry, if necessary by additional heating.
- the order of the individual monomers in the resin is irrelevant.
- the value for "n" within the limits of 1,000 and 50,000 should be selected so that a resin with a glass transition point of -10 ° C to + 25 ° C results.
- the resin can be prepared by polymerizing a mixture of the monomers at a temperature of 50 to 60 ° C for a period of 5 to 7 hours.
- the monomers can also be polymerized in solution or dispersion.
- different from water Solvents e.g. As ethanol or isopropanol, can be used or used.
- Suitable waxes include paraffin wax, animal or vegetable oil, higher fatty acids, higher alcohols, esters of higher fatty acids and higher alcohols, higher fatty acid amides, higher fatty acid amines and the like.
- waxes with a melting point above 45 ° C.
- One way to increase the melting point of the wax is to add hydrogen to double bonds.
- Particularly suitable surfactants are those of the anionic and / or nonionic type.
- anionic surfactants are sodium alkylnaphthyl sulfonate, sodium alkylbenzenesulfonate and Turkish red oil.
- nonionic surfactants are polyoxyethylene alkyl ethers with the alkyl group of a higher alcohol, polyoxyethylene nonylphenol ether, polyethylene glycol fatty acid esters and sorbitol fatty acid esters.
- the surfactant is particularly responsible for the emulsification or dispersion of the wax in water.
- stirring can be carried out mechanically with the addition of a homogenizing agent.
- aqueous lubricant consists in an additional content of solid lubricant additive.
- solid lubricant additive examples include graphite, molydand disulfide, talc, Teflon, boron nitride, calcium carbonate, melamine, cyanuric acid adducts and the like.
- thermosetting resin based on acrylate arises from the following facts.
- the cold forming of metals generates heat that increases the temperature of the workpiece and tool.
- the heavier the forming the greater the heat development and thus the higher the temperature.
- heat accumulation also occurs.
- thermoplastic resins based on acrylate which soften when heated above the glass transition point and therefore cannot prevent contact between the workpiece and the tool, this contact and consequently corrosion is avoided with heat-curable resins based on acrylate.
- Thermosetting resins do not have this advantage par excellence. Many resins harden in such a way that they cannot follow the expansion of the workpiece associated with the deformation. As a result, the film of lubricant tears and there is the aforementioned contact between the workpiece and the tool. Many of the thermosetting resins are also no longer easy to remove after forming, e.g. with the help of an alkaline cleaner.
- thermosetting resins based on acrylate with a glass transition point from - 10 ° C to + 25 ° C, the advantages of excellent adhesion on the Metal surface, the flexibility or adaptability to the elongation and the ease of removal of the lubricant film after the forming united.
- the lubricant coating becomes too soft so that it can be removed during the forming process.
- the coating becomes too hard and the adaptability to the elongation of the workpiece is no longer sufficient.
- a lubricant that contains an acrylic-based resin with a glass transition point from 0 to + 5 ° C.
- the monomer amounts Ra - in the amounts specified in each case - are in particular for the hardness and tensile strength, that of Rb in particular for the extensibility, that of Rc in particular for the adhesion to the metal surface and the dispersibility of the resin and that of Rd in particular responsible for an additional improvement in liability.
- the lubricant coating can become too soft, if it exceeds 70% by weight it can become too hard. In both cases, a perfect separation effect for the workpiece / tool is not guaranteed with certainty.
- the proportion of the monomer Rb is below 20% by weight, the glass transition point is increased and the coating formation at room temperature can deteriorate. At a If the proportion exceeds 70% by weight, the hardness of the lubricant coating can become too low.
- the adhesion of the coating can be too low and the removability of the remaining lubricant film with an alkaline cleaner can be impaired (at less than 1% by weight).
- the viscosity of the lubricant can increase significantly, which would make it more difficult to apply, and its hygroscopicity may increase, which would be associated with reduced adhesion due to the absorption of water (at more than 15% by weight).
- the degree of crosslinking can increase so much that the flexibility of the lubricant coating is lost.
- a proportion of 5 to 15% by weight is optimal for the hydroxyalkyl methacrylate, and a proportion of 1 to 5% by weight is optimal for N-methylolacrylamide or glycidyl methacrylate.
- thermosetting resin to wax is important insofar as the adhesion of the lubricant coating decreases when it falls below 2, so that the coating tears. If l2 is exceeded the lubricating effect after.
- the preferred range is 4 to 6.
- surfactant content It is important for the surfactant content that the dispersibility decreases too much when the concentrations are too low and that the lubricity of the coating is impaired when the concentrations are too high.
- anionic or nonionic type surfactants cationic or amphoteric surfactants can also be used.
- the lubricant is applied to the cleaned workpieces by dipping, spraying, brushing, pouring or roller application at room temperature. Then it is dried. The mixture is expediently dried in air, then heated to 80 to 120 ° C. and finally hardened. The procedure improves the adhesion of the lubricant coating.
- the height of the coating weight depends essentially on the intended forming. Among other things, are regulated by the concentration of the lubricant components.
- lubricant coatings with dry weights of 0.5 to 30 g / m 2 can be applied, with which any conventional cold forming can be carried out.
- the coating has excellent adhesion and release properties.
- Frictional heat follows the shape of the workpiece without breaking the film, effectively preventing it from seizing. After the deformation, the remaining lubricant film can be removed in a simple manner using an alkaline cleaner.
- the layer weight produced was within the range from 10 to 15 g / m2.
- the tubes were then drawn on a drawing bench and evaluated for their appearance and the removability of the lubricant film remaining on the surface.
- the drawing conditions were Pipe dimensions: 25 mm diameter 2.5 mm wall thickness 2,000 mm length Cross-section reduction: 32% Pulling speed: 17.8 m / min.
- the tubes were immersed in an alkaline solution at 90 ° C. for a period of 1 hour.
- the solution contained 3% by weight sodium hydroxide, 1.5% by weight sodium tripolyphosphate and surfactant. The degree of removability was assessed visually.
- Sheets of the same steel quality with the dimensions 50 x 100 x 0.8 mm were treated with the same lubricants under identical conditions as stated above for the pipes. They were then subjected to the Bauden test to determine the friction coefficient and the sliding number until the occurrence of contact marks.
- Example 1 Steel pipes with the quality and pretreatment as in Example 1 were provided with an oxalate coating using a commercially available oxalation solution (Ferrbond A; 35 g / l, accelerator 16; 1 g / l from Nihon Parkerizing Co.) (treatment temperature 90 ° C., treatment time 10 min.). After water rinsing the tubes were at 80 ° C for 3 min. treated in a lubricant solution (Bonderlube 235 from Nihon Parkerizing Co; 70 g / l) and dried. Steel sheets were treated in the same way. The tests described in Example 1 were then carried out.
- a commercially available oxalation solution Ferrbond A; 35 g / l, accelerator 16; 1 g / l from Nihon Parkerizing Co.
- Example 1 Steel pipes of the quality and pretreatment described in Example 1 were min. dipped in a resin diluted with toluene in a ratio of 1: 1 (Hangsterfer III QD from Hangsterfer) and then air-dried for 1 day. The layer weight produced was 10 g / m2. After further application of a lubricating oil (J-1 from Hangsterfer), the tubes were drawn and evaluated as indicated in Example 1. Correspondingly treated sheets were subjected to the Bauden test.
- Example 2 The experiment according to Example 1 was repeated with lubricant 1, but the resin no. l not the networking component Rd (HEMA).
- the layer weight ranged from 10 to 15 g / m2.
- Example 1 The test according to Example 1 was carried out with lubricant no. 3 repeated, but the resin contained No. 3 not the cross-linking component Rd (HPA).
- Table 3 Drawing results Appearance of the drawn tube Removability of the lubricant film after pulling Examples 1 okay Good 2nd okay Good 3rd okay Good 4th okay Good 5 okay Good Comparative examples 1 okay not good 2nd okay not good 3rd Occurrence of contact marks Good 4th Occurrence of contact marks Good Bauden test Friction coefficient (1) Glide number until occurrence of contact marks (2) Examples 1 0.055 430 2nd 0.056 400 3rd 0.052 350 4th 0.051 360 5 0.060 450 Comparative examples 1 0.11 170 2nd 0.13 210 3rd 0.058 250 4th 0.056 260 (1) Lower values indicate better lubrication properties. (2) Larger glide ratio shows higher resistance to seizure.
- the lubricant coatings produced with the lubricants according to the invention have excellent lubricating properties. They are significantly better than the lubricant coatings produced using the comparison tests. Furthermore, the lubricant coatings produced according to the invention are far superior to the other lubricant coatings in terms of removability after drawing.
- Table 4 illustrates the better friction coefficient and the higher resistance to seizure phenomena obtained with the coatings according to the invention compared to known coatings.
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Lubricants (AREA)
- Paints Or Removers (AREA)
- Forging (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT87109098T ATE75770T1 (de) | 1986-06-27 | 1987-06-24 | Schmiermittel fuer die metallumformung. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP151178/86 | 1986-06-27 | ||
JP61151178A JPS638489A (ja) | 1986-06-27 | 1986-06-27 | 金属の冷間加工用潤滑剤 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0251192A2 EP0251192A2 (de) | 1988-01-07 |
EP0251192A3 EP0251192A3 (en) | 1988-05-04 |
EP0251192B1 true EP0251192B1 (de) | 1992-05-06 |
Family
ID=15513003
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87109098A Expired - Lifetime EP0251192B1 (de) | 1986-06-27 | 1987-06-24 | Schmiermittel für die Metallumformung |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0251192B1 (enrdf_load_stackoverflow) |
JP (1) | JPS638489A (enrdf_load_stackoverflow) |
AT (1) | ATE75770T1 (enrdf_load_stackoverflow) |
DE (2) | DE3720841A1 (enrdf_load_stackoverflow) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3916128A1 (de) * | 1989-05-18 | 1990-11-22 | Roehm Gmbh | Waessrige funktionsfluessigkeiten enthaltend verdickungsmittel auf poly(meth)acrylat-basis |
WO1992016603A1 (en) * | 1991-03-22 | 1992-10-01 | Henkel Corporation | Lubrication for cold forming of metals |
DE4445993A1 (de) * | 1994-12-22 | 1996-06-27 | Metallgesellschaft Ag | Schmiermittel für die Metallumformung |
US5547595A (en) * | 1995-02-07 | 1996-08-20 | Henkel Corporation | Aqueous lubricant and process for cold forming metal, particularly pointing thick-walled metal tubes |
US6899770B1 (en) | 1999-03-04 | 2005-05-31 | Henkel Corporation | Composition and process for treating metal surfaces |
US6291407B1 (en) | 1999-09-08 | 2001-09-18 | Lafrance Manufacturing Co. | Agglomerated die casting lubricant |
US6432886B1 (en) | 1999-09-08 | 2002-08-13 | Mary R. Reidmeyer | Agglomerated lubricant |
DE10258291A1 (de) * | 2002-12-13 | 2004-07-08 | Henkel Kgaa | Verfahren zur Beschichtung von Metallsubstraten mit einem radikalisch polymerisierbaren Überzugsmittel und beschichtete Substrate |
US7696136B2 (en) | 2004-03-11 | 2010-04-13 | Crompton Corporation | Lubricant compositions containing hydroxy carboxylic acid and hydroxy polycarboxylic acid esters |
CN101993770B (zh) * | 2010-11-18 | 2013-08-21 | 江南大学 | 一种用于高速拉丝的润滑剂及其制备方法 |
JP2015183150A (ja) * | 2014-03-26 | 2015-10-22 | 貴和化学薬品株式会社 | 塑性加工用潤滑剤 |
CN110144255A (zh) * | 2019-04-30 | 2019-08-20 | 厦门加美石油集团有限公司 | 一种易清洗冷镦成型油及其制备方法 |
CN112588846A (zh) * | 2020-11-23 | 2021-04-02 | 江阴法尔胜泓昇不锈钢制品有限公司 | 一种冷镦用合金钢丝的生产工艺 |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5234704B2 (enrdf_load_stackoverflow) * | 1972-09-01 | 1977-09-05 | ||
JPS5337817B2 (enrdf_load_stackoverflow) * | 1974-07-08 | 1978-10-12 | ||
US4474669A (en) * | 1980-06-02 | 1984-10-02 | United States Steel Corporation | Can-making lubricant |
US4403490A (en) * | 1981-06-24 | 1983-09-13 | E/M Lubricants, Inc. | Metal forming lubricant and method of use thereof |
JPS6160792A (ja) * | 1984-08-31 | 1986-03-28 | Nippon Kokan Kk <Nkk> | 鋼板用冷間圧延油 |
JPS6187795A (ja) * | 1984-09-19 | 1986-05-06 | Kobe Steel Ltd | 金属管の冷間加工用潤滑剤 |
-
1986
- 1986-06-27 JP JP61151178A patent/JPS638489A/ja active Granted
-
1987
- 1987-06-24 DE DE19873720841 patent/DE3720841A1/de not_active Withdrawn
- 1987-06-24 DE DE8787109098T patent/DE3778764D1/de not_active Expired - Lifetime
- 1987-06-24 AT AT87109098T patent/ATE75770T1/de not_active IP Right Cessation
- 1987-06-24 EP EP87109098A patent/EP0251192B1/de not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE3778764D1 (de) | 1992-06-11 |
ATE75770T1 (de) | 1992-05-15 |
DE3720841A1 (de) | 1988-01-14 |
EP0251192A2 (de) | 1988-01-07 |
JPH0437878B2 (enrdf_load_stackoverflow) | 1992-06-22 |
JPS638489A (ja) | 1988-01-14 |
EP0251192A3 (en) | 1988-05-04 |
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