EP0168635A2 - Dispositif pour durcir les noyaux et/ou les moules en sable avec un liant durcissable - Google Patents
Dispositif pour durcir les noyaux et/ou les moules en sable avec un liant durcissable Download PDFInfo
- Publication number
- EP0168635A2 EP0168635A2 EP85107249A EP85107249A EP0168635A2 EP 0168635 A2 EP0168635 A2 EP 0168635A2 EP 85107249 A EP85107249 A EP 85107249A EP 85107249 A EP85107249 A EP 85107249A EP 0168635 A2 EP0168635 A2 EP 0168635A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- compressed air
- control valve
- controlled
- control
- valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011230 binding agent Substances 0.000 title claims abstract description 12
- 239000004576 sand Substances 0.000 title claims abstract description 7
- 239000000126 substance Substances 0.000 claims abstract description 16
- 230000009969 flowable effect Effects 0.000 claims abstract description 5
- 238000005266 casting Methods 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 abstract description 7
- 239000003054 catalyst Substances 0.000 description 8
- 239000007788 liquid Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/12—Treating moulds or cores, e.g. drying, hardening
- B22C9/123—Gas-hardening
Definitions
- the invention relates to a device for curing cores and / or molds made from sand with the addition of curable binders, which are used for casting molded articles from flowable compositions, a predetermined amount of the substance causing the curing of the binder being controlled by metering devices controlled by control valves With the aid of compressed air which can be regulated through its flow through a control valve, by mixing this substance with this compressed air into the core or the mold, and the control valve is controlled automatically according to a predetermined schedule.
- DE-OS 28 33 305.3 describes an electro-pneumatic control with which it is possible to generate a predetermined schedule for feeding the compressed air into a device in which a line for a liquid catalyst leads to a mixing chamber and one Heater and controlled valves are provided which control the entry of the compressed air and the entry of the catalyst to the mixing chamber in time with the work processes, the heating device being connected upstream of the mixing chamber and a further shut-off valve being provided between the mixing chamber and the core or mold.
- the schedule for the workflow is divided into a cycle time and a break time.
- the compressed air fed in has a certain pressure value, for example 2 bar, which is controlled by a valve arrangement and can increase to, for example, 6 bar in the course of the cycle time.
- the gasified catalyst is located under the initial pressure of the compressed air in the mixing area, which is composed of the heating device and a mixing chamber. This catalyst is driven out by the supply of compressed air and finally reaches a proportion of zero in the mixing chamber.
- the so-called hardening time lasts from the beginning to the point in time when the catalyst in the mixing chamber has finally reached the proportion of zero.
- a rinsing process follows. The purge is done with pure compressed air.
- the system is closed off from the compressed air source, so that the pressure of the compressed air can now relax completely and finally reaches a normal value corresponding to the external pressure. This completes the cycle time and a pause time of any length begins.
- the suction pump for the liquid catalyst has started to work and works until a point is reached which is different from that Amount of the catalyst to be sucked is dependent.
- the known device works by electro-pneumatic means, which means that a number of mechanical components and in particular valves must be available.
- the valves in particular wear out and can thus become defective.
- the object of the invention is to provide a device which manages with considerably fewer components and in particular allows the required control to be simplified considerably.
- control valve is controlled by means of a proportional pressure control valve which can be actuated by an external control which also controls the other control valves.
- control valve is controlled via a presettable pressure control valve and an electrically or pneumatically controlled directional valve.
- a particular advantage of the device according to the invention and that in both embodiments is that several dosing cycles can be obtained during the workflow, ie the time during which the compressed air is running. This results in the possibility of an exact adjustment of the dosage to the size of the workpiece.
- the metered quantity can now be multiplied as often as required, which is possible by simply installing an additional valve which can also be controlled by the control system.
- flowable mass is to be understood as meaning masses from which a shaped body can be produced in a mold, it being irrelevant whether the production is made from a mass heated to the melt or from a mass produced by adding liquid to a powdery substance Sludge or the like. Or a mass fluidized in some other way.
- sand is understood to mean all powdery to granular substances suitable for the production of molds and / or cores, which can be compacted by means of a hardenable binder.
- Fig. 1 the connection to a compressed air source is designated at 1, which is, for example, under a pressure of 6 bar.
- a water, ul and dirt separator can be seen, which ensures that the system is only supplied with clean compressed air.
- the incoming compressed air arrives at the control valve 3, which is controlled by the proportional pressure control valve 4.
- the control valve 3 the control of which is indicated schematically in FIG. 3a
- the compressed air passes via a measuring device 5 and a safety check valve 6 to the heating block 7, which is penetrated by labyrinth channels guiding the compressed air and preferably consists of aluminum.
- Heating resistors are cast into this heating block 7, the connections of which are indicated at 8.
- 9 means a temperature measuring device, for example in the form of a resistance thermometer.
- the line 10 leads directly in the direction of the arrow to the mold.
- the substance curing the binder in the sand in the mold e.g. B. a catalyst is removed from a reservoir 11 via a check valve 12 with the aid of a metering pump 13. With 14 a pressure measuring device for indicating the pressure of this substance is designated.
- the substance passes from the metering pump 13 via a valve arrangement 15 and a mixing chamber 16 and via line 17 into the heating block 7 and is conveyed from it via line 10 to the molding tool in the corresponding working cycle.
- the arrangement of the throttle valve 18 and the actuating valve 19 serves for the corresponding clocking and the on position of the suction speed.
- a directional control valve is provided, via which an air flow is led into the mixing chamber 16, which atomizes the substance coming from the metering pump 13 and carries it via line 17 into the heating block 7.
- FIG. 2 the parts in FIG. 1 have the same parts with the same reference numerals, so that their detailed description is no longer required.
- the proportional pressure control valve 4, which is shown in FIG. 1, is replaced in the embodiment according to FIG. 2 by a pressure control valve 41, which can be preset by hand and acts on the control valve 3 via an electrically or pneumatically controlled directional valve 42.
- the control of this directional control valve 42 can itself be contained in this directional control valve 42 if it can be controlled practically without friction from unpressurized to the final value.
- the directional control valve 42 is controlled by an electro-pneumatic directional control valve 43 or directly by a pneumatic control, which is not shown but is known per se.
- the actuating valve 19 of the metering pump 13 is also influenced by a manually adjustable pressure regulator 191 and thus enables the metered quantity to be reproduced.
- the directional control valve 20 of the embodiment according to FIG. 1 can be saved because the compressed air line to the heating block 7 is led directly via the mixing chamber 16.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Devices For Molds (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Mold Materials And Core Materials (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT85107249T ATE57320T1 (de) | 1984-06-19 | 1985-06-12 | Einrichtung zum aushaerten von aus sand unter beigabe von aushaertbaren bindemitteln hergestellten kernen und/oder formen. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19843422742 DE3422742A1 (de) | 1984-06-19 | 1984-06-19 | Steuerung fuer eine vorrichtung zum aushaerten von sandkernen und/oder -formen |
DE3422742 | 1984-06-19 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0168635A2 true EP0168635A2 (fr) | 1986-01-22 |
EP0168635A3 EP0168635A3 (en) | 1988-01-20 |
EP0168635B1 EP0168635B1 (fr) | 1990-10-10 |
Family
ID=6238725
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85107249A Expired - Lifetime EP0168635B1 (fr) | 1984-06-19 | 1985-06-12 | Dispositif pour durcir les noyaux et/ou les moules en sable avec un liant durcissable |
Country Status (4)
Country | Link |
---|---|
US (1) | US4644994A (fr) |
EP (1) | EP0168635B1 (fr) |
AT (1) | ATE57320T1 (fr) |
DE (2) | DE3422742A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0881014A1 (fr) * | 1997-05-27 | 1998-12-02 | Lüber GmbH | Dispositif pour durcir les noyaux en sable |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5135043A (en) * | 1990-06-25 | 1992-08-04 | Omco Usa, Inc. | Apparatus and method for gas curing foundry cores and molds |
GB2333985A (en) * | 1998-02-10 | 1999-08-11 | Dean Anthony Jones | Casting core production |
US6505671B1 (en) * | 2000-12-28 | 2003-01-14 | Hayes Lemmerz International, Inc. | Method for producing a sand core |
CH698743B1 (de) * | 2006-04-24 | 2009-10-15 | Lueber Gmbh | Verfahren und Einrichtung zum Aushärten von anorganischen Giesserei-Kernen und -Formen. |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3937272A (en) * | 1973-10-29 | 1976-02-10 | Sutter Products Company | Cold set catalyst supply and fume incinerator for a foundry core making machine |
DE2621153A1 (de) * | 1976-05-13 | 1977-11-24 | Daimler Benz Ag | Verfahren und einrichtung zum aushaerten von sandformkoerpern |
DE2704868A1 (de) * | 1977-02-05 | 1978-08-10 | Michel Horst Werner Ing Grad | Verfahren und vorrichtung zur kernherstellung fuer giessereizwecke |
FR2431886A1 (fr) * | 1978-07-28 | 1980-02-22 | Michel Horst Werner | Procede et dispositif pour durcir les noyaux et/ou moules en sable destines a la coulee des pieces de fonderie |
DE3135510A1 (de) * | 1981-09-08 | 1983-03-24 | Horst-Werner Ing.(Grad.) 7707 Engen Michel | Einrichtung zum aushaerten von aus sand unter beigabe von aushaertbaren bindemitteln hergestellten kernen und/oder formen |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1269202A (en) * | 1968-02-14 | 1972-04-06 | Fordath Ltd | Improvements in the production of cores for use in the production of metal castings |
DE2162137C2 (de) * | 1971-12-15 | 1983-01-13 | Horst-Werner Ing.(Grad.) 7707 Engen Michel | Anlage zum Aushärten von Sandformen und -kernen für Gießereizwecke |
US4105725A (en) * | 1972-11-21 | 1978-08-08 | Liquid Carbonic Canada Ltd. | Saturated liquid/vapor generating and dispensing |
DE2413537C2 (de) * | 1974-03-21 | 1984-11-15 | Horst-Werner Ing.(Grad.) 7707 Engen Michel | Vorrichtung zum Herstellen von Kernen für Gießereizwecke |
DE2833305A1 (de) * | 1978-07-28 | 1980-02-07 | Michel Horst Werner Ing Grad | Verfahren und vorrichtung zum aushaerten von aus sand hergestellten kernen und/oder formen, die zum giessen von formkoerpern aus metall verwendung finden |
US4359082A (en) * | 1979-07-28 | 1982-11-16 | Michel Horst Werner | Method and apparatus for hardening mold parts made of sand for making metal castings |
US4483384A (en) * | 1980-06-02 | 1984-11-20 | Michel Horst Werner | Apparatus for hardening mold parts made of sand for making metal castings |
-
1984
- 1984-06-19 DE DE19843422742 patent/DE3422742A1/de active Granted
-
1985
- 1985-06-12 DE DE8585107249T patent/DE3580065D1/de not_active Expired - Lifetime
- 1985-06-12 US US06/743,829 patent/US4644994A/en not_active Expired - Fee Related
- 1985-06-12 EP EP85107249A patent/EP0168635B1/fr not_active Expired - Lifetime
- 1985-06-12 AT AT85107249T patent/ATE57320T1/de not_active IP Right Cessation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3937272A (en) * | 1973-10-29 | 1976-02-10 | Sutter Products Company | Cold set catalyst supply and fume incinerator for a foundry core making machine |
DE2621153A1 (de) * | 1976-05-13 | 1977-11-24 | Daimler Benz Ag | Verfahren und einrichtung zum aushaerten von sandformkoerpern |
DE2704868A1 (de) * | 1977-02-05 | 1978-08-10 | Michel Horst Werner Ing Grad | Verfahren und vorrichtung zur kernherstellung fuer giessereizwecke |
FR2431886A1 (fr) * | 1978-07-28 | 1980-02-22 | Michel Horst Werner | Procede et dispositif pour durcir les noyaux et/ou moules en sable destines a la coulee des pieces de fonderie |
DE3135510A1 (de) * | 1981-09-08 | 1983-03-24 | Horst-Werner Ing.(Grad.) 7707 Engen Michel | Einrichtung zum aushaerten von aus sand unter beigabe von aushaertbaren bindemitteln hergestellten kernen und/oder formen |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0881014A1 (fr) * | 1997-05-27 | 1998-12-02 | Lüber GmbH | Dispositif pour durcir les noyaux en sable |
Also Published As
Publication number | Publication date |
---|---|
ATE57320T1 (de) | 1990-10-15 |
EP0168635B1 (fr) | 1990-10-10 |
US4644994A (en) | 1987-02-24 |
DE3580065D1 (de) | 1990-11-15 |
EP0168635A3 (en) | 1988-01-20 |
DE3422742C2 (fr) | 1987-07-16 |
DE3422742A1 (de) | 1985-12-19 |
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