EP0159120B1 - Lubricating agents for use in the production of carbon yarns - Google Patents

Lubricating agents for use in the production of carbon yarns Download PDF

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Publication number
EP0159120B1
EP0159120B1 EP19850301398 EP85301398A EP0159120B1 EP 0159120 B1 EP0159120 B1 EP 0159120B1 EP 19850301398 EP19850301398 EP 19850301398 EP 85301398 A EP85301398 A EP 85301398A EP 0159120 B1 EP0159120 B1 EP 0159120B1
Authority
EP
European Patent Office
Prior art keywords
group
effective component
represent
yarns
lubricating agents
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP19850301398
Other languages
German (de)
English (en)
French (fr)
Other versions
EP0159120A1 (en
Inventor
Tsukasa Fujii
Jun Isobe
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Takemoto Oil and Fat Co Ltd
Original Assignee
Takemoto Oil and Fat Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Takemoto Oil and Fat Co Ltd filed Critical Takemoto Oil and Fat Co Ltd
Publication of EP0159120A1 publication Critical patent/EP0159120A1/en
Application granted granted Critical
Publication of EP0159120B1 publication Critical patent/EP0159120B1/en
Expired legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F9/00Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
    • D01F9/08Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of inorganic material
    • D01F9/12Carbon filaments; Apparatus specially adapted for the manufacture thereof
    • D01F9/14Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments
    • D01F9/20Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from polyaddition, polycondensation or polymerisation products
    • D01F9/21Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from polyaddition, polycondensation or polymerisation products from macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D01F9/22Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from polyaddition, polycondensation or polymerisation products from macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyacrylonitriles
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F9/00Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
    • D01F9/08Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of inorganic material
    • D01F9/12Carbon filaments; Apparatus specially adapted for the manufacture thereof
    • D01F9/14Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments
    • D01F9/145Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from pitch or distillation residues

Definitions

  • This invention retates to lubricating agents for the production of carbon yarns and more particularly to lubricating agents having specified amino polysiloxanes as effective component.
  • these agents can not only give to the precursor a superior filament separabitity and processability, but also prevent adhesion after the infusibilizing process, thus making it possible to produce carbon yarns with superior physical chacacteristics.
  • Carbon yarns are generally produced by first obtainind non-flammable yarns from a precursor by a process (hereinafter referred simply as the infusibilizing process) wherein the precursor is heated and burnt at 200 - 3000C in an oxidizing atmosphere; and second by a carbonization process wherein carbonization takes place in an inert atmosphere at a high temperature. e.g. over 700°C.
  • a lubricating agent is applied prior to the infusibilizing process, and usually during the process in which the precursor itself is produced.
  • silicone-type lubricating agents such as dimethyl polysiloxanes, phenylmethyl polysiloxanes, epoxy polysiloxanes, polyether polysiloxanes, amino polysiloxanes, etc.
  • dimethyl polysiloxanes and phenylmethyl polysiloxanes are thermally superior but provide poor filament separability in the precursor and are poor in prevention of adhesion in the infusibilizing process.
  • Epoxypolysiloxanes tend to cause fiber-to-fiber fixing due, for example, to the ring-opening polymerization of epoxy groups within their molecules and since they themselves generate tar, they are totally incapable of preventing mutual adhesion during the infusibitity process. Their presence, therefore, makes the problem worse instead of solving it.
  • polyether polysiloxanes the ether bonds within, their molecules are thermally weak so that they mostly become decomposed and diffuse away, failing to exercise their capability of preventing adhesion. Moreover, their heat of thermal decomposition becomes a cause of abnormal reactions involving the yarns.
  • Amino polysiloxanes of the type proposed in the past although they have more favorable characteristics than the other conventional silicone type lubricating agents discussed above have only one nitrogen atom per amino-modified group within their molecules and this means that only weak polar groups are loosely distributed around. Accordingly their orientation capability with respect to the precursor is inferior and the filament separability and degree of adhesion prevention they provide are not sufficient to be satisfactory.
  • a lubricating agent for the production of carbon yarns characterised by comprising at least one amino polysiloxane of the general formula (I) as an effective component, the nitrogen content of said effective component being 1 weight % or less: where A is
  • Amino polysiloxanes of formula (I) may be obtained, for example, by condensation of a silane containing an amino group and a diorgano polysiloxane with terminal hydroxyl groups.
  • both a single system of amino polysiloxanes shown by (I) and a mixed system of aforementioned amino polysiloxane and a polysiloxane-type compound corresponding to A - OH in (I) can be obtained. depending on the molar ratio between silane containing the amino group and the diorgano polysiloxane with terminal hydroxyl groups.
  • Both these systems contain amino polysiloxanes shown by (I) as effective component and hence are lubricating agents according to the present invention but it is a requirement that the nitrogen content of said effective component be 1 weight% or less. If the nitrogen content of the effective component exceeds 1 weight%, the orientation characteristic regarding the precursor becomes improved but the heat resistance becomes worse and tar comes to be generated during the infusibilizing process so the ability to prevent adhesion is significantly affected.
  • the viscosity of the effective component at 25°C should preferably be 1-100 cm 2 /s (100 to 10.000 cst (centistokes)) and its nitrogen content should preferably be 0.5 weight% or less.
  • the lubricating agents of the present invention may be used together with any known lubricant, softening agent, antistatic agent, surface active agent, antioxidant, antiseptic or conventional lubricating agent for the production of carbon yarns, as long as the desired effects of the present invention are not adversely affected.
  • any known lubricant, softening agent, antistatic agent, surface active agent, antioxidant, antiseptic or conventional lubricating agent for the production of carbon yarns as long as the desired effects of the present invention are not adversely affected.
  • the amount of the aforementioned effective component to be contained but it should preferably be 40 weight% or greater in view of the required filament separability of the precursor and the required adhesion-preventing property during the infusibilizing process.
  • the lubricating agents of the present invention are applied during the precursor production process or before the infusibilizing process. As for the mode of application, they may be applied either as an emulsion, as a solution with an organic solvent or straight. The may be applied by a kiss-roll method, a spray method or a guide-oiling method. The amount to be deposited in these cases is preferably 0.01 to 5 weight% with respect to the precursor in order to obtain the required effects fully but economically.
  • the lubricating agents of the present invention containing amino polysiloxanes shown-. by (1) as the effective component have a superior processability in the precursor production process and the infusibilizing process and in particular provide superior filament separability in the precursor and a superior capability of preventing adhesion in the infusibilizing process so that they can show better results than the previously proposed types of amino polysiloxanes.
  • amino polysiloxahes of the present invention are clearly different in that they contain amino-modified groups at both ends of their molecules, it may be concluded that amino polysiloxanes of the present invention are more strongly oriented with respect to the precursor, possibly as a result of the aforementioned difference, and that the extent of this orientation property becomes particularly important when the nitrogen content is reduced in view of the required heat resistance characteristics.
  • Water emulsions of lubricating agents comprising 85 weight % of the processing agents shown in Table 1 and 15 weight % of POE nonylphenyl ether were prepared.
  • Test yarns were prepared by applying these water emulsions to acrylic filament yarns (83 dtex/40 filaments) so that 0.5 ⁇ 0.1 weight % will be deposited on each by the kiss roll method, and the coefficients of friction and generation of static electricity were measured and evaluated by the method to be described.
  • the aforementioned water emulsions were applied to acrylic filament yarns (17776 dtex/12000 filaments) at the rate of 0.5 ⁇ 0.1 weight % by immersion method.
  • the yarns were then dried for 4 seconds at 115°C by means of a dry heat roller to prepare a precursor tow and this was used as sample to evaluate the filament separability by the method described below.
  • the precursor tow was processed for 60 minutes inside an oven of forced circulation type at 240°C to obtain infusibilized fibers and they were used as samples to evaluate their infusibility by the method to be described later.
  • the sample was left for 24 hours under the condition of 20°C and 65%RH and caused to run in contact with a cylindrical chromium-plated pin under the same conditions with initial tension 20 g and yarn velocity of 100m/min.
  • Coefficient of friction was measured by using a ⁇ -meter (made by Eiko Sokki-sha). The lower the measured value. the better is the result.
  • electrostatic voltage of the yarn after the contact with the chromium-plated pin was measured by means of a static electrometer (made by Kasuga Denki Kabushiki Kaisha) and the results were evaluated according to the following standards:
  • the sample was cut to 2cm lengths and shaken lightly over a black sheet of paper and its filament separability was evaluated according to the following standards:
  • the sample was cut to 2cm and shaken lightly over a white sheet of paper and its infusibility was evaluated according to the following standards:

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Inorganic Fibers (AREA)
  • Chemical Treatment Of Fibers During Manufacturing Processes (AREA)
EP19850301398 1984-02-29 1985-02-28 Lubricating agents for use in the production of carbon yarns Expired EP0159120B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP59039541A JPS60185880A (ja) 1984-02-29 1984-02-29 炭素繊維製造用油剤
JP39541/84 1984-02-29

Publications (2)

Publication Number Publication Date
EP0159120A1 EP0159120A1 (en) 1985-10-23
EP0159120B1 true EP0159120B1 (en) 1987-04-29

Family

ID=12555909

Family Applications (1)

Application Number Title Priority Date Filing Date
EP19850301398 Expired EP0159120B1 (en) 1984-02-29 1985-02-28 Lubricating agents for use in the production of carbon yarns

Country Status (2)

Country Link
EP (1) EP0159120B1 (enExample)
JP (1) JPS60185880A (enExample)

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR920000251B1 (ko) * 1988-02-24 1992-01-10 다케모도 유시 가부시키가이샤 피치섬유의 처리방법
JPH0742613B2 (ja) * 1988-04-12 1995-05-10 日本石油株式会社 ピッチ系炭素繊維の製造方法
JP2589219B2 (ja) * 1990-12-22 1997-03-12 東邦レーヨン株式会社 炭素繊維製造用プレカ−サ−及びその製造法、並びにそのプレカ−サ−から炭素繊維を製造する方法
JPH0741677A (ja) * 1993-07-26 1995-02-10 Toray Dow Corning Silicone Co Ltd 耐熱性に優れたジオルガノポリシロキサン組成物
US5599778A (en) * 1994-01-28 1997-02-04 Dow Corning Toray Silicone Co., Ltd. Organosiloxane lubricant compositions
JP4036354B2 (ja) * 1998-10-12 2008-01-23 信越化学工業株式会社 オルガノポリシロキサンを主成分とする防水処理剤組成物
TW538096B (en) 1999-06-25 2003-06-21 Shinetsu Chemical Co Nitrogen atom-containing polysiloxanes, their preparation, and fiber and fabric finishing agent compositions
JP3731639B2 (ja) 1999-11-15 2006-01-05 信越化学工業株式会社 フッ素含有ポリシロキサン、その製造方法、及び繊維処理剤組成物
JP5707690B2 (ja) * 2009-11-04 2015-04-30 三菱レイヨン株式会社 炭素繊維前駆体アクリル繊維用油剤組成物、および炭素繊維前駆体アクリル繊維束とその製造方法
EP3130620B1 (en) 2014-04-10 2020-08-19 Shin-Etsu Chemical Co., Ltd. Silicone composition, silicone emulsion composition, and fiber treatment agent
JP6394493B2 (ja) 2015-05-18 2018-09-26 信越化学工業株式会社 ブロックポリイソシアネート含有硬化性シリコーン組成物及びそれを用いた繊維処理剤
JP7003707B2 (ja) 2018-02-07 2022-01-21 信越化学工業株式会社 繊維処理剤及びその製造方法
US20220251303A1 (en) 2019-05-22 2022-08-11 Shin-Etsu Chemical Co., Ltd. Aminoalkyl group-containing organopolysiloxane and fiber treatment agent

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5234025A (en) * 1975-09-08 1977-03-15 Japan Exlan Co Ltd Process for producing carbon fibers having excellent performances
CA1134986A (en) * 1978-11-08 1982-11-02 Peter M. Burrill Organosilicon polymers
JPS6047382B2 (ja) * 1982-05-26 1985-10-21 東レ株式会社 炭素繊維製造用原糸油剤

Also Published As

Publication number Publication date
JPS64508B2 (enExample) 1989-01-06
EP0159120A1 (en) 1985-10-23
JPS60185880A (ja) 1985-09-21

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