EP0112453B1 - Spritzpulver, insbesondere für die Herstellung verschleissfester und temperaturbeständiger Beschichtungen von insbesondere Maschinenteilen in Verbrennungskraftmaschinen - Google Patents

Spritzpulver, insbesondere für die Herstellung verschleissfester und temperaturbeständiger Beschichtungen von insbesondere Maschinenteilen in Verbrennungskraftmaschinen Download PDF

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Publication number
EP0112453B1
EP0112453B1 EP83110466A EP83110466A EP0112453B1 EP 0112453 B1 EP0112453 B1 EP 0112453B1 EP 83110466 A EP83110466 A EP 83110466A EP 83110466 A EP83110466 A EP 83110466A EP 0112453 B1 EP0112453 B1 EP 0112453B1
Authority
EP
European Patent Office
Prior art keywords
percent
weight
spray powder
fact
spray
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP83110466A
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German (de)
English (en)
French (fr)
Other versions
EP0112453A1 (de
Inventor
Ulrich Dipl.-Ing. Buran
Manfred Dr. Fischer
Hans Jochem Dr. Neuhäuser
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Goetze GmbH
Original Assignee
Goetze GmbH
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Filing date
Publication date
Application filed by Goetze GmbH filed Critical Goetze GmbH
Publication of EP0112453A1 publication Critical patent/EP0112453A1/de
Application granted granted Critical
Publication of EP0112453B1 publication Critical patent/EP0112453B1/de
Expired legal-status Critical Current

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
    • C23C4/11—Oxides
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
    • F05C2201/00—Metals
    • F05C2201/02—Light metals
    • F05C2201/021—Aluminium

Definitions

  • the invention relates to a wettable powder with aluminum oxide and titanium dioxide for the production of wear-resistant and high-temperature-resistant coatings, in particular on the running and friction surfaces of friction sliding in internal combustion engines and / or high-temperature loads exposed to machine parts, such as piston rings, the piston crowns or the top land of pistons, and the friction surfaces of synchronizer rings , preferably by a plasma spraying process.
  • the present invention is therefore based on the object to further improve thermal spray coatings with aluminum oxide and titanium dioxide, in particular with regard to their wear resistance, their fire resistance, their thermal shock resistance and, in connection with this, their outbreak resistance or their compatibility with the counterpart.
  • the thermal spray coatings should be as simple and cost-effective as possible to manufacture and rework, and they should not only cover coatings on piston rings in a chambered or overmolded form, but also coatings on similarly loaded machine parts in internal combustion engines, such as on piston crowns or the piston top land or on the friction surfaces of synchronizer rings.
  • this object is achieved by a wettable powder composed of 50 to 90 percent by weight aluminum oxide (Al 2 O 3 ), 5 to 40 percent by weight titanium dioxide (Ti0 2 ) and 5 to 30 percent by weight lanthanum oxide (La 2 0 3 ) and / or niobium oxide (Nb 2 0 5 ) dissolved, with the latter ingredient optionally being added up to 30 weight percent calcium carbonate.
  • Al 2 O 3 aluminum oxide
  • Ti0 2 titanium dioxide
  • La 2 0 3 lanthanum oxide
  • Nb 2 0 5 niobium oxide
  • the lanthanum oxide does not necessarily have to be present as pure lanthanum oxide, but can also contain other oxides of the rare earth metals up to about 30 percent by weight in the mixture.
  • niobium oxide when using niobium oxide as an additive, however, it preferably contains up to a maximum of 30 percent by weight calcium carbonate.
  • the wettable powder is preferably used in the form of mixtures of the individual components with one another.
  • at least two of the components thereof can also be in the form of composite powders or as micropellets pressed together, or at least two of the components can be used in the form of compounds with one another.
  • the grain sizes of the powders used are preferably between 5 and 106 ⁇ m.
  • the coatings are preferably produced by a plasma spraying process using primary and secondary gases, preferably of nitrogen and hydrogen, argon and hydrogen or else nitrogen and argon.
  • the spray layers can be applied to the machine parts made of preferably cast iron, steel or aluminum or aluminum alloys directly or using previously applied intermediate layers made of mostly molybdenum, nickel-chromium alloys or L nickel-aluminum alloys.
  • the layers can be either over the entire area over molded or injected as fillings in one or two sides' chambered wells.
  • the wettable powders are preferred for the coating of piston rings and for the entire or partial surface coating of the piston crowns and / or the top land areas used by pistons in internal combustion engines.
  • the powders are also suitable for producing a wear-resistant coating on the friction surfaces of other machine parts, such as, in particular, synchronizer rings.
  • piston rings with various powder compositions, according to the invention in overmolded form and in one- or both-sided chambered form were produced with and without the use of intermediate layers. After test runs with simulated extreme loads, the layers showed only slight wear and tear no burn marks and no outbreaks. The cylinder surfaces examined as counter-rotating partners showed no major signs of wear.
  • the known wettable powder made of aluminum oxide and titanium dioxide is so significantly improved, particularly with regard to its thermal shock resistance or its breakout resistance, that it can be used for the production of coatings machine parts subject to friction with the relatively high thermal load of an internal combustion engine.
  • the significantly improved breakout resistance of the layers seems to be caused by two different mechanisms of action.
  • the invention thus provides wettable powders based on aluminum oxide and titanium dioxide, which can be used to produce wear-resistant and fire-retardant and at the same time heat-resistant and thermo-shock-resistant and thus break-out-resistant coatings on, above all, thermally stressed machine parts in internal combustion engines by means of plasma spraying processes.
  • the wettable powders used are mainly because of the aluminum oxides and titanium dioxides used , and the layers produced can be reworked relatively easily after spraying.
  • the intermediate layers used preferably consist of a nickel-chromium alloy with 80 percent by weight of nickel and 20 percent by weight of chromium and a nickel-aluminum alloy with 95 percent by weight of nickel and 5 percent by weight of aluminum.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
EP83110466A 1982-11-29 1983-10-20 Spritzpulver, insbesondere für die Herstellung verschleissfester und temperaturbeständiger Beschichtungen von insbesondere Maschinenteilen in Verbrennungskraftmaschinen Expired EP0112453B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3244073 1982-11-29
DE3244073A DE3244073C1 (de) 1982-11-29 1982-11-29 Spritzpulver mit Aluminiumoxid und Titandioxid fuer die Herstellung verschleissfester und ausbruchsicherer Beschichtungen

Publications (2)

Publication Number Publication Date
EP0112453A1 EP0112453A1 (de) 1984-07-04
EP0112453B1 true EP0112453B1 (de) 1987-01-14

Family

ID=6179311

Family Applications (1)

Application Number Title Priority Date Filing Date
EP83110466A Expired EP0112453B1 (de) 1982-11-29 1983-10-20 Spritzpulver, insbesondere für die Herstellung verschleissfester und temperaturbeständiger Beschichtungen von insbesondere Maschinenteilen in Verbrennungskraftmaschinen

Country Status (4)

Country Link
US (1) US4542111A (enrdf_load_stackoverflow)
EP (1) EP0112453B1 (enrdf_load_stackoverflow)
JP (1) JPS59107080A (enrdf_load_stackoverflow)
DE (2) DE3244073C1 (enrdf_load_stackoverflow)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103267075A (zh) * 2013-05-16 2013-08-28 江西元邦摩擦材料有限责任公司 一种用离子型稀土渣作为填充料的汽车制动片
CN104018109A (zh) * 2014-05-07 2014-09-03 南京航空航天大学 一种稀土掺杂改性的氧化铝-氧化钛复合涂层及其制备方法

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DE3315556C1 (de) * 1983-04-29 1984-11-29 Goetze Ag, 5093 Burscheid Verschleissfeste Beschichtung
DE3421569C1 (de) * 1984-06-09 1985-06-27 Goetze Ag, 5093 Burscheid Verschleissfeste Beschichtung
JPS61179009A (ja) * 1985-01-31 1986-08-11 日本特殊陶業株式会社 高周波誘電体磁器
US4702933A (en) * 1985-07-26 1987-10-27 Braun Aktiengesellschaft Fabric pressing device
US4665637A (en) * 1985-07-26 1987-05-19 Braun Aktiengesellschaft Sole plate coating for a fabric pressing device
DE3772061D1 (de) * 1986-01-28 1991-09-19 Matsushita Electric Ind Co Ltd Verfahren zur herstellung von keramischen koerpern mit waermestossbestaendigkeit.
US4877705A (en) * 1988-03-03 1989-10-31 Vesuvius Crucible Company Plasma spray coated ceramic bodies and method of making same
DE3827646A1 (de) * 1988-08-16 1990-02-22 Bayer Ag Sinterbares rohstoffpulver auf basis von aluminiumtitanat, verfahren zu seiner herstellung sowie daraus hergestellte sinterformkoerper und deren verwendung
DE3841331C1 (en) * 1988-12-08 1990-05-23 Dr.Ing.H.C. F. Porsche Ag, 7000 Stuttgart, De Clutch disc and method for its manufacture
DE4201490A1 (de) * 1992-01-21 1993-07-22 Otto Feuerfest Gmbh Feuerfestes material fuer elektrolyseoefen, verfahren zur herstellung und verwendung des feuerfesten materials
WO1993024672A1 (en) * 1992-05-29 1993-12-09 United Technologies Corporation Ceramic thermal barrier coating for rapid thermal cycling applications
JP2625074B2 (ja) * 1992-06-24 1997-06-25 京セラ株式会社 誘電体磁器組成物および誘電体共振器
DE4325520A1 (de) * 1992-08-08 1994-02-10 Nagel Masch Werkzeug Bauteil im Bereich von Arbeitsräumen, wie Verbrennungsräumen, von Kraft- oder Arbeitsmaschinen mit einer Beschichtung
US5305726A (en) * 1992-09-30 1994-04-26 United Technologies Corporation Ceramic composite coating material
FR2717874B1 (fr) * 1994-03-25 1996-04-26 Gec Alsthom Transport Sa Disque multimatériaux pour freinage à haute énergie.
DE19807163C1 (de) * 1998-02-20 1999-10-28 Rainer Gadow Wärmedämmaterial und Verfahren zum Herstellen eines solchen
DE19809659C1 (de) * 1998-03-06 1999-09-23 Federal Mogul Burscheid Gmbh Verfahren zur Herstellung von Kolbenringen
JP4218744B2 (ja) * 1998-09-10 2009-02-04 日鉄ハード株式会社 溶射材料およびそれを溶射して形成した皮膜を有する部材
DE19841618C2 (de) * 1998-09-11 2000-12-14 Daimler Chrysler Ag Thermisch gespritzter, verschleißfester Komfort - Synchronisierungsbelag
DE10014515C2 (de) * 2000-03-23 2003-03-13 Federal Mogul Burscheid Gmbh Kolbenring mit Verschleißschutzschicht sowie Verschleißschutzschicht für einen Kolbenring
DE10122545A1 (de) * 2001-05-09 2002-11-28 Deutsch Zentr Luft & Raumfahrt Wärmedämmmaterial mit im wesentlichen magnetoplumbitischer Kristallstruktur
EP1258647B1 (de) * 2001-05-15 2012-02-15 Volkswagen AG Bremsscheibe für ein Fahrzeug sowie Verfahren zu ihrer Herstellung
DE10345827A1 (de) * 2003-10-02 2005-05-04 Daimler Chrysler Ag Verfahren zur Beschichtung von metallischen Substraten mit oxidierenden Werkstoffen mittels Lichtbogendrahtspritzen
DE102004060016A1 (de) * 2004-12-14 2006-06-22 Schaeffler Kg Reibpaarung mit wenigstens einem ersten Reibkörper als Gegenkörper
US20060266472A1 (en) * 2005-05-06 2006-11-30 Kipp Michael D Vacuum bagging methods and systems
WO2007130372A2 (en) * 2006-05-01 2007-11-15 American Consulting Technology & Research Method for extending the useful life of mold type tooling
DE102006045993A1 (de) * 2006-09-27 2008-04-24 Andritz Küsters GmbH & Co. KG Durchbiegungssteuerbare Walze
US20080105997A1 (en) * 2006-10-17 2008-05-08 Ridges Michael D Method for enhancing the sealing potential of formable, disposable tooling materials
US20080106007A1 (en) * 2006-10-17 2008-05-08 Kipp Michael D Resin infusion process utilizing a reusable vacuum bag
WO2008070110A1 (en) * 2006-12-04 2008-06-12 American Consulting Technology & Research, Inc. Shrinkable film barrier for mandrel tooling members
GB0807627D0 (en) * 2008-04-25 2008-06-04 Accentus Plc A thermal barrier, an article with a thermal barrier and a method of applying a thermal barrier to a surface
WO2010019802A1 (en) 2008-08-15 2010-02-18 Gesturetek, Inc. Enhanced multi-touch detection
DE102009008105B4 (de) * 2009-02-09 2017-02-09 Daimler Ag Bremsscheibe für ein Fahrzeug
TWI625422B (zh) * 2011-09-26 2018-06-01 福吉米股份有限公司 含有稀土類元素之熔射用粉末及皮膜、以及具備前述皮膜之構件
KR20180118800A (ko) 2011-09-26 2018-10-31 가부시키가이샤 후지미인코퍼레이티드 희토류 원소를 포함한 용사용 분말 및 피막 및 상기 피막을 구비한 부재
DE102013201303A1 (de) * 2012-02-14 2013-08-14 Continental Teves Ag & Co. Ohg Innenbelüftete Kraftfahrzeugbremsscheibe aus Faserverbundwerkstoff

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103267075A (zh) * 2013-05-16 2013-08-28 江西元邦摩擦材料有限责任公司 一种用离子型稀土渣作为填充料的汽车制动片
CN103267075B (zh) * 2013-05-16 2015-10-14 江西元邦摩擦材料有限责任公司 一种用离子型稀土渣作为填充料的汽车制动片
CN104018109A (zh) * 2014-05-07 2014-09-03 南京航空航天大学 一种稀土掺杂改性的氧化铝-氧化钛复合涂层及其制备方法

Also Published As

Publication number Publication date
JPS59107080A (ja) 1984-06-21
EP0112453A1 (de) 1984-07-04
DE3369160D1 (en) 1987-02-19
US4542111A (en) 1985-09-17
JPH0416542B2 (enrdf_load_stackoverflow) 1992-03-24
DE3244073C1 (de) 1984-05-30

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