EP0093681B1 - Procédé et dispositif pour revêtir une grande longueur de métal d'une couche métallique - Google Patents
Procédé et dispositif pour revêtir une grande longueur de métal d'une couche métallique Download PDFInfo
- Publication number
- EP0093681B1 EP0093681B1 EP83420076A EP83420076A EP0093681B1 EP 0093681 B1 EP0093681 B1 EP 0093681B1 EP 83420076 A EP83420076 A EP 83420076A EP 83420076 A EP83420076 A EP 83420076A EP 0093681 B1 EP0093681 B1 EP 0093681B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- metal
- length
- covering
- process according
- nickel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims description 27
- 238000007747 plating Methods 0.000 title description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 38
- 229910052751 metal Inorganic materials 0.000 claims description 30
- 239000002184 metal Substances 0.000 claims description 30
- 239000007788 liquid Substances 0.000 claims description 22
- 229910052759 nickel Inorganic materials 0.000 claims description 19
- 238000011282 treatment Methods 0.000 claims description 11
- 239000003792 electrolyte Substances 0.000 claims description 10
- 238000002360 preparation method Methods 0.000 claims description 8
- 239000004020 conductor Substances 0.000 claims description 6
- 238000005868 electrolysis reaction Methods 0.000 claims description 5
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 3
- 239000004327 boric acid Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 238000011144 upstream manufacturing Methods 0.000 claims description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims 2
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 claims 2
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 claims 2
- 239000000853 adhesive Substances 0.000 claims 1
- 230000001070 adhesive effect Effects 0.000 claims 1
- KERTUBUCQCSNJU-UHFFFAOYSA-L nickel(2+);disulfamate Chemical compound [Ni+2].NS([O-])(=O)=O.NS([O-])(=O)=O KERTUBUCQCSNJU-UHFFFAOYSA-L 0.000 claims 1
- 238000010008 shearing Methods 0.000 claims 1
- 238000000576 coating method Methods 0.000 description 31
- 239000011248 coating agent Substances 0.000 description 30
- 229910052782 aluminium Inorganic materials 0.000 description 16
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 16
- 238000012360 testing method Methods 0.000 description 16
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 11
- 239000000243 solution Substances 0.000 description 11
- 239000000203 mixture Substances 0.000 description 9
- 229910052802 copper Inorganic materials 0.000 description 8
- 239000010949 copper Substances 0.000 description 8
- 239000010410 layer Substances 0.000 description 8
- 230000001464 adherent effect Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 5
- 229910000838 Al alloy Inorganic materials 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 238000005491 wire drawing Methods 0.000 description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical group [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 229910000906 Bronze Inorganic materials 0.000 description 2
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- 240000008042 Zea mays Species 0.000 description 2
- 239000010974 bronze Substances 0.000 description 2
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 2
- 238000005238 degreasing Methods 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 230000001627 detrimental effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010616 electrical installation Methods 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 150000002222 fluorine compounds Chemical class 0.000 description 1
- -1 for example Chemical compound 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910001510 metal chloride Inorganic materials 0.000 description 1
- 229910001512 metal fluoride Inorganic materials 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
- C25D7/06—Wires; Strips; Foils
- C25D7/0614—Strips or foils
Definitions
- the invention relates to a method and a device for coating, continuously and at high speed, a large length of metal such as wire, round, bar, tube, flat, with a metal layer and which is particularly applicable to nickel plating of aluminum wires for electrical use.
- each of these processes has both advantages and disadvantages, and it is therefore necessary to choose according to the desired goal, that which presents the optimum compromise.
- the applicant has mainly aimed to resolve the problem of coating electrical conductors of aluminum or aluminum-based alloys. Indeed, if, for several years, it has been shown that aluminum and its alloys and, in particular, the alloy designated by the Aluminum Association under the name 6101, can replace copper, both from the point of view electrical resistivity and mechanical characteristics, it has also been found, however, that its use in the form of wire does not lend itself well to the connection systems currently used in electrical installations, in particular in high-stress applications or in aggressive atmospheres. In fact, in these application conditions, it is possible to observe a growth in the contact resistance, a possible source of overheating which is detrimental to the good behavior of this type of conductor and to the safety of the installations. It was therefore necessary, to fully benefit from the indisputable advantages of aluminum and to impose it definitively in place of copper in the field of conductors, to find an economical process, which gives the wire a contact resistance stable over time and at least equivalent to that of copper.
- the length of metal which may be a wire, a round, a bar, a tube, a flat made of aluminum, copper or other metal, is optionally initially subjected to a conventional degreasing or chemical pickling treatment to remove the surface stains, then it passes into a coating metal solution which is preferably nickel, but can be any other metal capable of being electrolytically deposited and chosen according to the problem to be solved.
- a coating metal solution which is preferably nickel, but can be any other metal capable of being electrolytically deposited and chosen according to the problem to be solved.
- an electrical voltage is then applied, which can be continuous or pulsed. If the positive pole of the current source is conventionally connected to an electrode immersed in said solution, on the other hand, to close the circuit, the negative pole is no longer connected directly over part of the length of metal as in the prior art, but by means of an electrode which plunges into a conductive liquid through which passes said length, and which constitutes the liquid current outlet.
- these temperatures are respectively around 35 and 50 ° C.
- the applicant has already managed to achieve nickel plating of several ⁇ m in thickness with a running speed of the order of 30 m / minute and a residence time of less than 12 seconds, which constitutes great progress by compared to the technique with mechanical contact, where, for an equivalent speed and residence time, the thickness was less than 0.5 wm.
- the applicant having carried out winding tests of ten turns on diameter has found a quite remarkable ductility of the nickel layer and, in particular, its surprising ability to wire drawing.
- a wire of aluminum alloy 6101 of diameter 1.78 mm, coated according to the invention, with a layer of nickel of 3 ⁇ m could be drawn to a diameter 0.78 mm, without any detachment or tearing of the nickel coating.
- a 1350 aluminum wire, 5.67 mm in diameter could be drawn up to 0.78 mm in 16 passes with conservation of the adhesion of the nickel deposit while keeping, after each pass low contact resistance.
- the Applicant has designed an experimental device inspired in part by that taught in US-A-4097342 which is formed in the direction of travel of the length of metal by a liquid current outlet constituted by a tank containing an electrolyte in which plunges a negatively charged electrode and a coating tank of the same length containing the coating solution in which plunges a positively charged electrode.
- a scalping die placed upstream of the liquid current socket and a rinsing tank placed between the liquid current socket and the coating tank.
- the receptacle for the liquid outlet and the coating receptacle are characterized by their length which is each 5 meters maximum.
- This device is represented by the attached figure in which there is a coil (1) unwinding the length of metal (2), a shaving die (3), a tank (4) for taking a liquid current with an electrode. (5) connected to the negative pole of the current source (6) and immersed in the solution (7), a washing compartment (8), a tank (9) of coating containing the solution (10) in which is immersed l 'electrode (11) positively charged. At the outlet of this tank, a rinsing (12) and drying (13) system is provided before winding the length of metal on the coil (14).
- the invention can be illustrated using table n ° 1 in which appear a series of 18 tests carried out on an aluminum alloy wire 6101, of diameter 1.78 mm having as mechanical characteristics for tests 1 to 11 :
- the treated wire is brought to 120 ° C. under the effect of the overcurrent which passes through it, then cooled to ambient temperature.
- the behavior is considered to be good if the contact resistance R and the temperature of the fitting do not change.
- Table II below gives, for an aluminum alloy wire 6101 with a diameter of 1.75 mm, corresponding to test No. 8 of Table 1, the results of initial contact resistance measurements Ro and after 200 cycles R200 carried out. on pad terminals during 8 tests marked from 1 to 8. It also gives the contact temperature measurements after 1 cycle ⁇ 1 and after 200 cycles ⁇ 200, and compares them to the reference contact temperature s'. These tests were carried out by taking place in 2 different cases of tightening torques: 0.33 and 0.5 mN which practically did not change during the cycles, at an ambient temperature close to 20 ° C and at an intensity 31.5 A.
- Table IV reproduces the tests in Table II, but using a coated wire at a running speed of 300 m / min.
- the present invention finds its application in all the problems of coating a long length of metal with an adherent metal layer and having both a ductility such that it easily lends itself to wire drawing operations, and a contact resistance and not scalable.
- nickel-plating can be carried out on supply diameters, that is to say greater than the use diameter, which is subsequently reduced. , which makes it possible to extend the application of the method to other fields such as the fine wires of telephone wires, flexible cables and winding wires ...
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electroplating Methods And Accessories (AREA)
- Electroplating And Plating Baths Therefor (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8207922A FR2526052B1 (fr) | 1982-04-29 | 1982-04-29 | Procede et dispositif pour revetir une grande longueur de metal d'une couche metallique |
FR8207922 | 1982-04-29 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0093681A1 EP0093681A1 (fr) | 1983-11-09 |
EP0093681B1 true EP0093681B1 (fr) | 1985-11-21 |
Family
ID=9273807
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP83420076A Expired EP0093681B1 (fr) | 1982-04-29 | 1983-04-29 | Procédé et dispositif pour revêtir une grande longueur de métal d'une couche métallique |
Country Status (6)
Country | Link |
---|---|
US (1) | US4492615A (enrdf_load_stackoverflow) |
EP (1) | EP0093681B1 (enrdf_load_stackoverflow) |
JP (1) | JPS58193392A (enrdf_load_stackoverflow) |
CA (1) | CA1197212A (enrdf_load_stackoverflow) |
DE (1) | DE3361277D1 (enrdf_load_stackoverflow) |
FR (1) | FR2526052B1 (enrdf_load_stackoverflow) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19951324A1 (de) * | 1999-10-20 | 2001-05-03 | Atotech Deutschland Gmbh | Verfahren und Vorrichtung zum elektrolytischen Behandeln von elektrisch leitfähigen Oberflächen von gegeneinander vereinzelten Platten- und Folienmaterialstücken sowie Anwendung des Verfahrens |
DE19951325A1 (de) * | 1999-10-20 | 2001-05-10 | Atotech Deutschland Gmbh | Verfahren und Vorrichtung zum elektrolytischen Behandeln von elektrisch gegeneinander isolierten, elektrisch leitenden Strukturen auf Oberflächen von elektrisch isolierendem Folienmaterial sowie Anwendungen des Verfahrens |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4759837A (en) * | 1987-01-06 | 1988-07-26 | Aluminium Pechiney | Process and apparatus for electrolytically depositing in a moving mode a continuous film of nickel on metal wire for electrical use |
FR2609333B1 (fr) * | 1987-01-06 | 1991-07-19 | Pechiney Aluminium | Dispositif de controle au defile de la continuite d'un revetement metallique sur un fil metallique de nature differente |
FR2609292B1 (fr) * | 1987-01-06 | 1989-03-24 | Pechiney Aluminium | Procede et dispositif pour deposer electrolytiquement au defile un film continu de nickel sur du fil metallique a usage electrique |
EP0289432A1 (fr) * | 1987-03-30 | 1988-11-02 | PECHINEY RECHERCHE (Groupement d'Intérêt Economique régi par l'ordonnance du 23 Septembre 1967) | Procédé pour former à la surface d'un substrat en alliage d'aluminium une zone riche en aluminiure d'au moins un des éléments nickel, fer, cobalt |
AT399167B (de) * | 1991-06-10 | 1995-03-27 | Andritz Patentverwaltung | Verfahren und vorrichtung zum elektrolytischen beizen von kontinuierlich durchlaufendem elektrisch leitendem gut |
JP2842521B2 (ja) | 1994-12-28 | 1999-01-06 | 三菱電機株式会社 | 交換型記憶装置並びに記録媒体カートリッジ並びにカード型装置用スロットの利用方法 |
RU2155247C2 (ru) * | 1998-03-06 | 2000-08-27 | Закрытое акционерное общество "Кыштымский медеэлектролитный завод" | Аппарат для покрытия металлов |
FR2796656B1 (fr) * | 1999-07-22 | 2001-08-17 | Pechiney Aluminium | Procede de nickelage en continu d'un conducteur en aluminium et dispositif correspondant |
JP2009280917A (ja) * | 2004-02-06 | 2009-12-03 | Kansai Engineering:Kk | 線材 |
JP4961518B2 (ja) * | 2006-03-07 | 2012-06-27 | 株式会社日本アレフ | 電気メッキ装置 |
EP1870496A1 (en) * | 2006-06-20 | 2007-12-26 | NV Bekaert SA | An apparatus and method for electroplating a substrate in a continuous way. |
WO2010006313A1 (en) * | 2008-07-10 | 2010-01-14 | Robert Norman Calliham | Method for producing copper-clad aluminum wire |
JP2013155413A (ja) * | 2012-01-31 | 2013-08-15 | Fudauchi Kogyo Co Ltd | 非接触めっき方法及びその装置 |
DE102017107007A1 (de) * | 2017-03-31 | 2018-10-04 | Mkm Mansfelder Kupfer Und Messing Gmbh | Verfahren zum Herstellen eines Kupferprofils aus einem Kupferausgangsmaterial sowie Kupferprofil und Vorrichtung |
IT201800010280A1 (it) * | 2018-11-13 | 2020-05-13 | Koral Di Orlando Gianpaolo | Metodo per il Trattamento di Superfici Metalliche |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB701717A (en) * | 1951-10-08 | 1953-12-30 | Internat Kenmore Ltd | Electrodeposition with nickel |
GB775769A (en) * | 1954-05-13 | 1957-05-29 | Internat Kenmore Ltd | Process and machine for continuously electroplating wire and similar strip material |
DE1621115C3 (de) * | 1967-10-17 | 1981-06-25 | Metalloxyd GmbH, 5000 Köln | Verfahren zur Herstellung eines Trägers aus Aluminium für lithographische Druckplatten |
JPS517081B1 (enrdf_load_stackoverflow) * | 1971-04-17 | 1976-03-04 | ||
US3915667A (en) * | 1973-09-20 | 1975-10-28 | Westinghouse Electric Corp | Abrasion resistant coating for aluminum base alloy and method |
DE2447584C2 (de) * | 1974-10-05 | 1983-01-05 | Steuler Industriewerke GmbH, 5410 Höhr-Grenzhausen | Verfahren und Vorrichtung zur elektrolytischen Metallummantelung von Aluminiumdraht |
US4097342A (en) * | 1975-05-16 | 1978-06-27 | Alcan Research And Development Limited | Electroplating aluminum stock |
US4128459A (en) * | 1977-11-25 | 1978-12-05 | Allied Chemical Corporation | Continuous electroplating of alloy onto metallic strip |
US4169770A (en) * | 1978-02-21 | 1979-10-02 | Alcan Research And Development Limited | Electroplating aluminum articles |
AT368196B (de) * | 1980-01-22 | 1982-09-27 | Computer Process Automations G | Einrichtung zur herstellung von galvanisch beschichteten draehten |
-
1982
- 1982-04-29 FR FR8207922A patent/FR2526052B1/fr not_active Expired
-
1983
- 1983-04-18 US US06/486,012 patent/US4492615A/en not_active Expired - Fee Related
- 1983-04-22 CA CA000426541A patent/CA1197212A/fr not_active Expired
- 1983-04-26 JP JP58073663A patent/JPS58193392A/ja active Granted
- 1983-04-29 DE DE8383420076T patent/DE3361277D1/de not_active Expired
- 1983-04-29 EP EP83420076A patent/EP0093681B1/fr not_active Expired
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19951324A1 (de) * | 1999-10-20 | 2001-05-03 | Atotech Deutschland Gmbh | Verfahren und Vorrichtung zum elektrolytischen Behandeln von elektrisch leitfähigen Oberflächen von gegeneinander vereinzelten Platten- und Folienmaterialstücken sowie Anwendung des Verfahrens |
DE19951325A1 (de) * | 1999-10-20 | 2001-05-10 | Atotech Deutschland Gmbh | Verfahren und Vorrichtung zum elektrolytischen Behandeln von elektrisch gegeneinander isolierten, elektrisch leitenden Strukturen auf Oberflächen von elektrisch isolierendem Folienmaterial sowie Anwendungen des Verfahrens |
DE19951325C2 (de) * | 1999-10-20 | 2003-06-26 | Atotech Deutschland Gmbh | Verfahren und Vorrichtung zum elektrolytischen Behandeln von elektrisch gegeneinander isolierten, elektrisch leitfähigen Strukturen auf Oberflächen von elektrisch isolierendem Folienmaterial sowie Anwendungen des Verfahrens |
DE19951324C2 (de) * | 1999-10-20 | 2003-07-17 | Atotech Deutschland Gmbh | Verfahren und Vorrichtung zum elektrolytischen Behandeln von elektrisch leitfähigen Oberflächen von gegeneinander vereinzelten Platten- und Folienmaterialstücken sowie Anwendung des Verfahrens |
US6979391B1 (en) | 1999-10-20 | 2005-12-27 | Atotech Deutschland Gmbh | Method and device for the electrolytic treatment of electrically conducting structures which are insulated from each other and positioned on the surface of electrically insulating film materials and use of the method |
Also Published As
Publication number | Publication date |
---|---|
FR2526052B1 (fr) | 1985-10-11 |
FR2526052A1 (fr) | 1983-11-04 |
DE3361277D1 (en) | 1986-01-02 |
EP0093681A1 (fr) | 1983-11-09 |
JPH0255516B2 (enrdf_load_stackoverflow) | 1990-11-27 |
CA1197212A (fr) | 1985-11-26 |
JPS58193392A (ja) | 1983-11-11 |
US4492615A (en) | 1985-01-08 |
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