EP0077703B1 - Revêtement à base de chrome pour acier résistant à l'usure et procédé de préparation - Google Patents
Revêtement à base de chrome pour acier résistant à l'usure et procédé de préparation Download PDFInfo
- Publication number
- EP0077703B1 EP0077703B1 EP82401775A EP82401775A EP0077703B1 EP 0077703 B1 EP0077703 B1 EP 0077703B1 EP 82401775 A EP82401775 A EP 82401775A EP 82401775 A EP82401775 A EP 82401775A EP 0077703 B1 EP0077703 B1 EP 0077703B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fact
- per
- chromium
- iron
- steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000011651 chromium Substances 0.000 title claims description 57
- 229910052804 chromium Inorganic materials 0.000 title claims description 45
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 title claims description 33
- 229910000831 Steel Inorganic materials 0.000 title claims description 29
- 239000010959 steel Substances 0.000 title claims description 29
- 238000000576 coating method Methods 0.000 title claims description 25
- 239000011248 coating agent Substances 0.000 title claims description 20
- 238000000034 method Methods 0.000 title claims description 19
- 230000008569 process Effects 0.000 title claims description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 59
- 239000010410 layer Substances 0.000 claims description 47
- 229910052742 iron Inorganic materials 0.000 claims description 33
- 239000012071 phase Substances 0.000 claims description 17
- 229910052799 carbon Inorganic materials 0.000 claims description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 229910052796 boron Inorganic materials 0.000 claims description 7
- 239000004568 cement Substances 0.000 claims description 6
- 239000002344 surface layer Substances 0.000 claims description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 3
- 239000011230 binding agent Substances 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 229910052739 hydrogen Inorganic materials 0.000 claims description 3
- 239000001257 hydrogen Substances 0.000 claims description 3
- 229910052750 molybdenum Inorganic materials 0.000 claims description 3
- 239000011733 molybdenum Substances 0.000 claims description 3
- 238000010791 quenching Methods 0.000 claims description 3
- 230000000171 quenching effect Effects 0.000 claims description 3
- 238000005245 sintering Methods 0.000 claims description 3
- 239000012808 vapor phase Substances 0.000 claims description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- 239000011572 manganese Substances 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 238000004381 surface treatment Methods 0.000 claims description 2
- 229910052720 vanadium Inorganic materials 0.000 claims description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 2
- 239000003112 inhibitor Substances 0.000 claims 1
- 238000011282 treatment Methods 0.000 description 21
- ZDVYABSQRRRIOJ-UHFFFAOYSA-N boron;iron Chemical compound [Fe]#B ZDVYABSQRRRIOJ-UHFFFAOYSA-N 0.000 description 13
- 239000000523 sample Substances 0.000 description 10
- 238000005121 nitriding Methods 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 7
- 238000005254 chromizing Methods 0.000 description 6
- GVEHJMMRQRRJPM-UHFFFAOYSA-N chromium(2+);methanidylidynechromium Chemical compound [Cr+2].[Cr]#[C-].[Cr]#[C-] GVEHJMMRQRRJPM-UHFFFAOYSA-N 0.000 description 5
- 235000019589 hardness Nutrition 0.000 description 5
- 229910003470 tongbaite Inorganic materials 0.000 description 5
- 238000009792 diffusion process Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 150000001247 metal acetylides Chemical class 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910000604 Ferrochrome Inorganic materials 0.000 description 2
- 150000001805 chlorine compounds Chemical class 0.000 description 2
- -1 chromium halide Chemical class 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 150000004767 nitrides Chemical class 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 241000920340 Pion Species 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000005255 carburizing Methods 0.000 description 1
- 150000001845 chromium compounds Chemical class 0.000 description 1
- UPHIPHFJVNKLMR-UHFFFAOYSA-N chromium iron Chemical compound [Cr].[Fe] UPHIPHFJVNKLMR-UHFFFAOYSA-N 0.000 description 1
- NUEWEVRJMWXXFB-UHFFFAOYSA-N chromium(iii) boride Chemical compound [Cr]=[B] NUEWEVRJMWXXFB-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005261 decarburization Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010849 ion bombardment Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000013074 reference sample Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical group [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C12/00—Solid state diffusion of at least one non-metal element other than silicon and at least one metal element or silicon into metallic material surfaces
Definitions
- the technical sector of the present invention is that of chromium-based coatings for steel with high resistance to friction wear and of processes using chromium-plating in the vapor phase.
- French patents 2,018,609 and 2,450,286 describe boronization processes according to which a metal part is subjected to a boriding activator at a temperature between 850 ° C. and 1100 ° C. for a sufficient time. An iron boride layer is thus obtained, which improves the wear resistance of the treated steel.
- chromium to the surface of the material to be treated is done by means of halides which are the only chromium compounds found in the vapor state at diffusion temperatures.
- the layer formed by chromization consists of carbides of chrome. These carbides are, in the most superficial part, carbide M 23 C 6 and, in the underlying layers, carbide M 7 C 3 .
- M designates here a metal which, apart from chromium (Cr), can be iron (Fe), molybdenum (Mo), vanadium (V) etc ...
- Cr chromium
- Mo molybdenum
- V vanadium
- French patent 2,439,824 proposes a process according to which an ionic nitriding of a steel containing at least 0.2% carbon is first carried out, then a conventional chromization by gas route at a temperature between 850 ° C. and 1100 ° C.
- Nitriding requires ion bombardment of the sample at a temperature between 450 and 570 ° C at a pressure of 2.5 to 8 millibar. It is specified that such a treatment makes it possible to almost completely eliminate the carbide M 7 C 3 at the origin of the formation of cracks or flaking of the steel. This would form a single surface layer of carbide M 23 C 6 greater than 30pm.
- the various coatings were carried out on the various coatings and they made it possible to specify, in the case of chromization, the morphology, the composition and the wear resistance capacity of the layers obtained.
- the said layers may also contain nitrides Cr 2 N when the halogen introduced into the cement is chloride NH 4 CI ammonium.
- These coatings have a fairly high wear resistance, but the morphology and internal stresses of M 7 C 3 carbide limit their capacity.
- the nitriding mode ionic or gaseous
- carbonitrides had no major influence on the nature of the constituent phases of the layers obtained.
- the predominant criterion turns out to be in fact the initial thickness of the nitride layer.
- the coatings obtained are divided into two main sub-layers. One, on the surface, consists of the majority phase Cr 2 (C, N) and the carbide M 23 C 6 .
- the other, underlying, consists, for approximately half of the thickness of the coating, of carbide M 7 C 3 . But this carbide again retains a columnar structure harmful to good wear resistance.
- the layers obtained by chromizing or nitriding treatment followed by chromizing comprise a sublayer of chromium carbide M 7 C 3 . In its crystallized state, this carbide reduces the wear resistance of the chromized layers.
- the object of the present invention is to provide a person skilled in the art with a new coating and a process for obtaining this, in which the formation of the carbide M 7 C 3 with its basalt crystallization is avoided.
- the invention of dune relates to a coating for high tensile steel to wear by friction, characterized in that it comprises at least two surface layers, the first surface consists essentially of the phase (Cr, Fe) 2 B and the other internal mainly constituted by the phase (Fe, Cr) 2 B, Cr, Fe, B, denoting respectively chromium, iron, boron.
- the (Cr, Fe) 2 B phase may contain another phase, of the M 23 C 6 type in which M mainly represents the chromium optionally substituted by iron, vanadium, molybdenum, nickel, manganese.
- the thickness of the first layer can be at least 12 ⁇ m and the thickness of the second at least 18 ⁇ m.
- This coating is preferably applied to a steel whose carbon content is at least 0.15%, by mass.
- the invention also relates to a method for obtaining a coating on a steel, characterized in that in a first step, a boronization of the steel in the austenitic state is carried out at a temperature lower than or substantially equal to 950 ° C. for a time greater than or substantially equal to 4 hours and in that in a second step chromization is carried out at a temperature less than or substantially equal to 980 ° C. for a time greater than or substantially equal to 10 hours, steps possibly followed by a heat treatment of quenching and tempering.
- Boronization can be carried out in the presence of a borating agent of the B 4 C + Na 2 B 4 07 type in a vinyl binder in order to produce a layer of iron borides FeB and Fe 2 B at least 30 ⁇ m thick.
- the layer of iron borides has a thickness close to 40 ⁇ m.
- the chromization can be carried out in the vapor phase in the presence of a cement comprising an iron-chromium powder 60-40, an anti-sintering agent (AI 2 0 3 ) a transporter (NH 4 CI) and a hydrogen flow rate of approximately 300 liters per hour.
- a cement comprising an iron-chromium powder 60-40, an anti-sintering agent (AI 2 0 3 ) a transporter (NH 4 CI) and a hydrogen flow rate of approximately 300 liters per hour.
- the boriding is carried out at 950 ° C for 4 hours and the chromization at 950 ° C for 15 hours.
- the method according to the invention is applied to a low alloy steel of the 35 C D4 type.
- the main advantage of the invention is to avoid for the first time the formation of the carbide M 7 C 3 both in the surface layer and in the deeper layers.
- Another advantage lies in the fact that the invention makes it possible to provide coatings containing on the surface a phase notably containing chromium boride, which has never been obtained before.
- those skilled in the art have for the first time a coating containing chromium boride, the tribological properties of which are also known, without significantly modifying the chromization treatment.
- the method according to the invention can be applied to all types of steel regardless of their carbon content.
- a boriding treatment is first carried out. This treatment, regardless of the technique used (powder carburizing, salt baths, EKABOR, slury coating, ionic, etc.), must result in a compact layer of iron boride of at least 15 ⁇ m.
- the barrier layer which, during chromization, will make it possible to build up sublayers based on chromium boride Cr 2 B and iron boride enriched in chromium (Fe, Cr) 2 B.
- the initial iron boride layer more or less limits the flow of carbon which can, after having migrated through it, combine with the chromium deposited during chromization. Together with the boride Cr 2 B, only the carbide M 23 C 6 can then be formed; but this provided that the initial layer of iron boride has a sufficient thickness.
- thermochemical treatments After thermochemical treatments, the necessary thermal treatments can be carried out: the acquisition of the internal characteristics of the substrate. In this respect, it is preferable to carry out a new austenitization after chromization, avoiding if possible the water quenching.
- the treatment process is carried out conventionally, but under the above conditions, by "slury-coating" in the presence of BçC + Na 2 B 4 0 7 in a vinyl binder.
- the three samples include a compact layer of FeB and Fe 2 B iron borides with respective thicknesses of 4, 15 and 40 ⁇ m.
- the steel substrates are austenitized at 850 ° C, quenched in oil and returned to 250 ° C for 2 h.
- the iron boride layer was consumed and gave rise to the formation of a chromium carbide coating M 23 C 6 and M 7 C 3 without particularly appreciable improvement in the state of crystallization of the latter carbide.
- the carbide layer M 7 C 3 has almost disappeared. Its thickness is less than 1 ⁇ m.
- the M 23 C 6 carbide in the form of an independent sublayer remains. But it appears here the chromium boride Cr 2 B with enrichment in chromium of the iron boride Fe 2 B.
- the coating system is completely different.
- the initial thickness of iron boride no longer lets the carbon reach the surface with a sufficient content compared to the transport kinetics of chromium. And therefore, the formation of the carbide layer M 7 C 3 is retracted, the diffusion path in the system Fe, Cr, B, C at the isotherm T of chromization being then modified.
- the layer over a thickness of about 16 ⁇ m, consists of the Cr 2 B and Cr 23 C a phases in which iron is substituted (Fe ⁇ 18%). Underlying this layer is the iron boride enriched in chromium by diffusion (Fe, Cr) 2 B.
- the morphology of the layers is typically that of the M 23 C 6 phase.
- crystals of chromium carbonitride Cr 2 (C, N) are very rare in the case of borochromization.
- the coating of sample 1 consists of two sub-layers M 23 C 6 and M 7 C 3 with the same appearance as the chromized layers.
- the coating of sample 2 is composed of three sublayers M 23 C 6 , M 7 C 3 and (Cr, Fe) 2 B before finding the general morphology of the layer of iron boride which does not was not completely consumed during the exchanges.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR8118779 | 1981-10-06 | ||
| FR8118779A FR2514032A1 (fr) | 1981-10-06 | 1981-10-06 | Revetement a base de chrome pour acier resistant a l'usure et procede de preparation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0077703A1 EP0077703A1 (fr) | 1983-04-27 |
| EP0077703B1 true EP0077703B1 (fr) | 1986-01-15 |
Family
ID=9262783
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP82401775A Expired EP0077703B1 (fr) | 1981-10-06 | 1982-09-30 | Revêtement à base de chrome pour acier résistant à l'usure et procédé de préparation |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US4469532A (enExample) |
| EP (1) | EP0077703B1 (enExample) |
| DE (1) | DE3268575D1 (enExample) |
| FR (1) | FR2514032A1 (enExample) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4485148A (en) * | 1983-07-08 | 1984-11-27 | United Technologies Corporation | Chromium boron surfaced nickel-iron base alloys |
| AU3391184A (en) * | 1983-08-15 | 1985-03-12 | Clark, Eugene V. | Turbine components having increased life cycle and method |
| US6007922A (en) * | 1984-09-18 | 1999-12-28 | Union Carbide Coatings Service Corporation | Chromium boride coatings |
| US5595601A (en) * | 1990-09-14 | 1997-01-21 | Valmet Corporation | Coating bar for a bar coater |
| DE19834394A1 (de) * | 1998-07-30 | 2000-02-03 | Rheinmetall W & M Gmbh | Waffenrohr mit einer verschleißmindernden Hartchromschicht |
| DE19919688A1 (de) * | 1999-04-30 | 2000-11-02 | Rheinmetall W & M Gmbh | Verfahren zur Innenbeschichtung eines Waffenrohres |
| US6197125B1 (en) * | 1999-12-13 | 2001-03-06 | Mcdermott Technology, Inc. | Modification of diffusion coating grain structure by nitriding |
| US6602550B1 (en) | 2001-09-26 | 2003-08-05 | Arapahoe Holdings, Llc | Method for localized surface treatment of metal component by diffusion alloying |
| DE10328450A1 (de) * | 2003-06-25 | 2005-01-20 | Rheinmetall W & M Gmbh | Verfahren zur Beseitigung von Beschichtungs- und/oder Erosionsschäden |
| DE102013221403A1 (de) * | 2013-10-22 | 2015-04-23 | Robert Bosch Gmbh | Verfahren zur Herstellung eines lokal borierten oder chromierten Bauteils |
| CN110722846A (zh) * | 2019-09-03 | 2020-01-24 | 仙居县精鑫金属材料股份有限公司 | 一种改良型耐磨精密钢带及生产工艺 |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3622402A (en) * | 1969-02-04 | 1971-11-23 | Avco Corp | Erosion-corrosion resistant coating |
| US3712798A (en) * | 1970-01-06 | 1973-01-23 | Surface Technology Corp | Chromium boride coated articles |
| SU523962A1 (ru) * | 1974-12-23 | 1976-08-05 | Одесский ордена Трудового Красного Знамени политехнический институт | Способ комплексной химико-термической обработки стали |
| SU637460A1 (ru) * | 1976-05-04 | 1978-12-18 | Одесский ордена Трудового Красного Знамени политехнический институт | Способ диффузионного борохромировани |
| SU863709A1 (ru) * | 1978-11-10 | 1981-09-15 | Белорусский Ордена Трудового Красного Знамени Политехнический Институт | Состав дл борохромировани стальных деталей |
| JPS55138076A (en) * | 1979-11-02 | 1980-10-28 | Teritsuku Corp | Method and apparatus for generating glow discharge |
-
1981
- 1981-10-06 FR FR8118779A patent/FR2514032A1/fr active Granted
-
1982
- 1982-09-30 DE DE8282401775T patent/DE3268575D1/de not_active Expired
- 1982-09-30 EP EP82401775A patent/EP0077703B1/fr not_active Expired
- 1982-09-30 US US06/428,662 patent/US4469532A/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| DE3268575D1 (en) | 1986-02-27 |
| FR2514032B1 (enExample) | 1984-01-06 |
| US4469532A (en) | 1984-09-04 |
| EP0077703A1 (fr) | 1983-04-27 |
| FR2514032A1 (fr) | 1983-04-08 |
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| RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
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| AK | Designated contracting states |
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