EP0069804A2 - Procédé de réalisation d'une connexion électrique entre une cosse et un conducteur - Google Patents
Procédé de réalisation d'une connexion électrique entre une cosse et un conducteur Download PDFInfo
- Publication number
- EP0069804A2 EP0069804A2 EP81109357A EP81109357A EP0069804A2 EP 0069804 A2 EP0069804 A2 EP 0069804A2 EP 81109357 A EP81109357 A EP 81109357A EP 81109357 A EP81109357 A EP 81109357A EP 0069804 A2 EP0069804 A2 EP 0069804A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- sleeve
- conductor
- compression sleeve
- rope
- cable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004020 conductor Substances 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims description 4
- 238000002788 crimping Methods 0.000 title 1
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 9
- 230000006835 compression Effects 0.000 claims description 28
- 238000007906 compression Methods 0.000 claims description 28
- 239000000463 material Substances 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 abstract 1
- 230000003252 repetitive effect Effects 0.000 abstract 1
- 238000009413 insulation Methods 0.000 description 2
- 241000209035 Ilex Species 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
Definitions
- the invention relates to a method for producing an electrical connection between a compression sleeve and a conductor in the form of a rope, in which the compression sleeve by a pressing force exerted on its outer circumferential surface by means of a tool in different areas of its circumference to varying degrees in the radial direction while changing its Contour shape permanently deformed and the rope is compressed to varying degrees in the radial direction while changing its contour shape on its circumference.
- the invention is to create a method for producing an electrical connection between a compression sleeve and a conductor in the form of a rope, which can be used not only for thin-walled but also for thick-walled compression sleeves and those that are not provided with very deep local deformations can, which can nevertheless achieve a high contact quality and queneitmaschine and can be carried out with the simplest possible pressing tool.
- This object is achieved by a method having the features of claim 1.
- the method according to the invention is also particularly suitable for compression sleeves made of aluminum or an aluminum alloy which are to be connected with a rope made of aluminum wires.
- the implementation of the method is simple because the press sleeve / has to be inserted into the circular cylindrical press channel of a press tool and then needs to be brought into the shape of the press channel by closing the press tool.
- the angular position of the press sleeve in the press channel does not matter what the attachment and Handling of the pressing tool in many cases much easier.
- the ferrule it is advantageous for ; the ferrule to choose a material that is much harder than the material from which the wires of the rope are made.
- a compression sleeve 1 which in the exemplary embodiment forms a connector, that is to say a clamp, by means of which two mutually facing and coaxially arranged conductor ends can be connected to one another, but which, for example, can also be formed with one end on another clamp body, for example the flange of a battery clamp could, consists of a compressible material, which is an aluminum alloy in the embodiment.
- the hardness of this aluminum alloy is much greater than that Hardness of the aluminum from which the wires of a conductor 2 of an insulated cable 3, formed as a rope, consist.
- the central, continuous longitudinal channel 4 of the compression sleeve 1 is adapted in its central section to the outside diameter of the conductor 2, while in the two end sections the inside diameter of the longitudinal channel 4 is enlarged to the outside diameter of the cable 3, so that the end of the insulation 5 of the cable 3 in the compression sleeve 1 can be inserted.
- the compression sleeve 1 can also be used to establish a connection with a non-insulated conductor cable.
- the cross-sectional shape of the compression sleeve 1 is limited on the outside by a polygon, namely a square, to which the longitudinal channel 4 is concentric.
- this polygon shape should be converted into a circular shape in the area of the press point or points, so that, as shown in FIG. 2, the conductor 2 is repeated in the circumferential direction. Sections in the radial direction are pressed to different degrees. Therefore, jaws 6 of a press, which form a circular-cylindrical press channel 7, are placed on the outer lateral surface of the press sleeve 1.
- the diameter of this press channel is equal to or slightly larger than the side length of the square forming the contour of the press sleeve 1 in the uncompressed state.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
- Multi-Conductor Connections (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT81109357T ATE15571T1 (de) | 1981-07-10 | 1981-10-30 | Verfahren zum herstellen einer elektrischen verbindung zwischen einer presshuelse und einem leiter. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3127283A DE3127283C2 (de) | 1981-07-10 | 1981-07-10 | Verfahren zum Herstellen einer elektrischen Verbindung zwischen einer Preßhülse und einem Leiter |
DE3127283 | 1981-07-10 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0069804A2 true EP0069804A2 (fr) | 1983-01-19 |
EP0069804A3 EP0069804A3 (en) | 1983-08-03 |
EP0069804B1 EP0069804B1 (fr) | 1985-09-11 |
Family
ID=6136601
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP81109357A Expired EP0069804B1 (fr) | 1981-07-10 | 1981-10-30 | Procédé de réalisation d'une connexion électrique entre une cosse et un conducteur |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0069804B1 (fr) |
AT (1) | ATE15571T1 (fr) |
DE (1) | DE3127283C2 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0404349A2 (fr) * | 1989-06-23 | 1990-12-27 | The Whitaker Corporation | Ensemble de matrices de sertissage et méthode de sertissage d'une borne électrique |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010032067A1 (de) | 2010-07-23 | 2012-01-26 | Daimler Ag | Kontaktanordnung und Verfahren zur Herstellung einer Kontaktanordnung |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2109837A (en) * | 1936-01-02 | 1938-03-01 | Grace P Davis | Method of joining power transmitting cables |
CH359472A (de) * | 1956-12-28 | 1962-01-15 | Amp Inc | Verfahren zur Herstellung einer elektrischen Verbindung, Werkzeug zur Ausführung des Verfahrens und nach diesem Verfahren hergestellte Verbindung |
US3330903A (en) * | 1965-06-18 | 1967-07-11 | Kearney National Inc | Compression connector with removable tabs for a range of conductor sizes |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL198024A (fr) * | 1954-07-06 |
-
1981
- 1981-07-10 DE DE3127283A patent/DE3127283C2/de not_active Expired
- 1981-10-30 EP EP81109357A patent/EP0069804B1/fr not_active Expired
- 1981-10-30 AT AT81109357T patent/ATE15571T1/de not_active IP Right Cessation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2109837A (en) * | 1936-01-02 | 1938-03-01 | Grace P Davis | Method of joining power transmitting cables |
CH359472A (de) * | 1956-12-28 | 1962-01-15 | Amp Inc | Verfahren zur Herstellung einer elektrischen Verbindung, Werkzeug zur Ausführung des Verfahrens und nach diesem Verfahren hergestellte Verbindung |
US3330903A (en) * | 1965-06-18 | 1967-07-11 | Kearney National Inc | Compression connector with removable tabs for a range of conductor sizes |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0404349A2 (fr) * | 1989-06-23 | 1990-12-27 | The Whitaker Corporation | Ensemble de matrices de sertissage et méthode de sertissage d'une borne électrique |
EP0404349A3 (fr) * | 1989-06-23 | 1991-04-17 | The Whitaker Corporation | Ensemble de matrices de sertissage et méthode de sertissage d'une borne électrique |
Also Published As
Publication number | Publication date |
---|---|
EP0069804A3 (en) | 1983-08-03 |
EP0069804B1 (fr) | 1985-09-11 |
DE3127283A1 (de) | 1983-01-27 |
DE3127283C2 (de) | 1983-12-08 |
ATE15571T1 (de) | 1985-09-15 |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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