EP0042450B1 - Procédé pour la fabrication d'enveloppes de pots d'échappement à joint longitudinal plié et dispositif pour la réalisation de ce procédé - Google Patents
Procédé pour la fabrication d'enveloppes de pots d'échappement à joint longitudinal plié et dispositif pour la réalisation de ce procédé Download PDFInfo
- Publication number
- EP0042450B1 EP0042450B1 EP80103466A EP80103466A EP0042450B1 EP 0042450 B1 EP0042450 B1 EP 0042450B1 EP 80103466 A EP80103466 A EP 80103466A EP 80103466 A EP80103466 A EP 80103466A EP 0042450 B1 EP0042450 B1 EP 0042450B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- edges
- mandrel
- sheet metal
- edge
- blank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/10—Making tubes with riveted seams or with non-welded and non-soldered seams
- B21C37/108—Making tubes with riveted seams or with non-welded and non-soldered seams without continuous longitudinal movement of the sheet during the bending operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/10—Making tubes with riveted seams or with non-welded and non-soldered seams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/10—Making tubes with riveted seams or with non-welded and non-soldered seams
- B21C37/101—Making of the seams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/10—Making tubes with riveted seams or with non-welded and non-soldered seams
- B21C37/105—Supply, or operations combined with supply, of strip material
Definitions
- the invention relates to a method for producing mufflers of mufflers with a folded longitudinal seam, wherein a rectangular sheet metal plate is bent on two mutually parallel edges, bent around a mandrel in a U-shape, the longitudinal edges are brought together at the same time and then by driving over a tool carriage with several rollers once are bent to the seam and then the jacket is stripped from the mandrel and a device for carrying out this method with a device for folding the sheet metal plate on two parallel edges, a mandrel for bending the U-shaped plate, bending jaws for simultaneously bringing together the longitudinal edges of the plate , a tool trolley with several rollers for bending the seam and means for stripping the jacket from the mandrel.
- a lever joint device (in particular FIG. 9) is also provided for the bending of the board, with which the U-shape is bent and the longitudinal edges of the board are then brought together at the same time.
- These activities are performed by articulated levers and the bending jaws initially act as sliding jaws.
- the actual bending process is still relatively unstable and therefore carried out inaccurately and the device is complex, prone to failure and limited in its working speed.
- US-A-1 543460 it is also known to produce cans by bending the plate and executing the fold by means of a roller carriage.
- a corresponding device cannot be used in the manufacture of mufflers, since very thin and easily bendable sheets are used in the production of tin cans, to which completely different requirements are to be placed than for the sheets of mufflers.
- a transfer of the corresponding teaching is not obvious, since, in the known method, folding edges are also used, but the blanks are not bent at right angles, but rather to bevels, and the folding process is therefore carried out differently, corresponding to the completely different sheet material.
- the mufflers should be particularly precise and have a perfectly uniform diameter over the length.
- the method according to the invention and the device according to the invention should be suitable for also enabling the high-quality production of jackets from double sheets. Furthermore, the processing of stainless steel should also be possible, whereby lubrication of the sliding points can be largely avoided, which is very important for further processing.
- Processing with a minimum of lubrication points or lubricant application is of course also an essential advantage of the invention when processing conventional, non-stainless steel sheets.
- the bending of the sheets and the shaping of the tubular muffler body should be easier to control and optimize.
- the switch should also be possible by untrained or trained personnel.
- the above-mentioned object is achieved in that the blanks are bent upwards at right angles on both sides by folding jaws and then bent downwards, then transported under the mandrel, and for the U-shaped bending sliding jaws and separate bending jaws are provided for the subsequent joining of the folded edges are.
- the invention is achieved in that the device has folding jaws for folding once upwards and downwards for another, and in that a conveying means for transporting the folded board in the middle under the mandrel, a pressure piston for pressing the board against the mandrel, lifting and lowering sliding jaws for U-shaped bending of the board and for bringing together the longitudinal edges of the board, the bending jaws are available separately.
- the processing of two-layer or multi-layer sheets, which are connected to one another at one of their longitudinal edges, is advantageously achieved in that the sheet lying on the outside in the finished jacket at its free edge in relation to the inside protrudes as much as the circumferential difference between corresponds to the outer and the inner sheet, the outer sheet after clamping and possibly bending the connected edge with its free edge so far in the direction of the tensioned end with curvature of the outer sheet between the edges until the free edges of the outside - And inner sheet metal lie in a certain ratio above one another, the free edges of the sheet metal are clamped together and folded and after the tension has been released, the outer sheet rests against the inner sheet metal, the bent pieces at the free edge taking a distance from one another.
- the corresponding device is advantageously constructed in accordance with the invention in such a way that it has two clamping jaws on both sides for clamping the edges of the board and one preferably upward and one preferably downward folding jaw, and that on one side there is a sliding jaw which protrudes the protruding edge of the outside Push the sheet to the edge of the inner sheet before the sheets are folded together on this edge.
- the solution according to the invention allows the manufacture of mufflers for mufflers according to the requirements mentioned above with the simplest means, particularly short cycle times and thus particularly good machine utilization is possible, one can speak of an ideal solution to the problems at hand.
- a board first runs into the device 1 for folding the two longitudinal edges of the board 3.
- This device (Fig. And 7) can be used to bend boards made of one sheet or boards made of two sheets 3 and 3a.
- this is clamped on both sides by the clamping jaws 22 and 23 on the one hand and the clamping jaws 24 and 25 on the other hand and the folding jaws 26 on the one hand and 27 on the other hand, the protruding sheet metal edges according to FIGS. 6 and 7 preferably edge up on the left side or down on the right.
- the blank 3 thus pre-processed then runs over a conveyor track 33 and against a stop 30, so that it is ensured that, regardless of the size of each blank, the outermost edge at which the subsequent folding process will begin, as far as possible in the direction of the roller carriage 9 was advanced to make the fold seam.
- the folding device 1 is equipped with a further sliding jaw 28.
- the double-sheet board is at one of its longitudinal edges with a connection, for. B. welding of the two different sheets and this is clamped in accordance with FIGS. 6 and 7 on the right side and bent by the folding jaw 27 as described.
- the outer, thinner sheet 3a protrudes from the thicker 3 by a distance by which the circumference of the outer sheet after rounding is greater than that of the inner sheet 3.
- the thinner outer sheet 3a is now pushed back with its edge by the sliding jaw 28 until this edge is in a certain relationship to the outer edge of the sheet 3 and the sheet bends slightly according to FIG. 6.
- the protruding edge is then preferably bent upwards by the folding jaw 26 as described above, and after loosening the clamping jaws 22 and 23, the lower sheet 3a is pushed by a small, as shown in FIG. projecting piece 29 before.
- both the span between the two folding sides of the folding device 1 and the position of the stop 32 can be changed in the simplest way, so that sheets of various widths and lengths can be processed with minor changes.
- the conveyor tracks 33 and 34 are preferably designed as walking beam tracks.
- the board 3 After the board 3 has run in under the mandrel 4 with the bends already made, the board is fixed relative to the mandrel by raising the piston of the cylinder-piston arrangement 5. Then the sliding jaws 6a and 6b are lifted simultaneously and now bend the plate 3 in the shape of a U. 'The mandrel 4 and the height adjustment of the parts 5, 6a and 6b can also be changed in a simple manner, so that mufflers for mufflers are readily available various diameters or different, rounded shape, for. B. elliptical, oval and the like can be produced.
- the mandrel 4 is divided into at least two halves, 4a and 4b and between the halves there are spreading elements, e.g. B. a wedge with which the parts of the mandrel 4 during the machining process, d. H. the bending and folding, can be spread apart. After the folding is finished, the spread is withdrawn and thus the friction when pushing the jacket off the mandrel is decisively prevented, which could otherwise easily damage the board 3.
- the division can also be triple.
- the board which now occupies a position according to the broken line in FIG. 8, is now evenly joined together with its folded edges over its entire length. presses.
- the device according to the invention has bending jaws 7, each of which can be pivoted via a piston-cylinder arrangement 8, and when the bending jaws 7 are retracted, the sheet or plate is now brought into the position according to FIG. 7, which is ensured by the bending jaws 7 that the sheet metal edges are in an absolutely parallel position to each other.
- the jacket therefore also has a cross-sectional shape which is uniform over its length.
- a roller carriage 9 is arranged next to the area of the mandrel 4 in the device according to the invention, which carries a number of downwardly directed rollers 10-21, the rollers 10-19 each being arranged in pairs and acting laterally.
- rollers are combined in a roller carriage 9, which can be exchanged as a unit when the shape of the seam is changed or, if necessary, also when the diameter of the casing to be manufactured is changed and thus when the width of the seam is changed.
- the roles can therefore be exchanged by untrained personnel - the same also applies to the above-described adaptation of the device according to the invention to a wide variety of sheet widths, i. H. Diameter and sheet lengths, d. H. Jacket lengths.
- the upright bend is placed on the mandrel 4 by the roller 10 and at the same time the downward bend is pressed down by the roller 1.
- the following pair of rollers 12 and 13 places the upright bevel in an inclined position, while at the same time the material of the board is brought parallel to the downward beveled up to the edge of the upright bevel.
- roller pairs 14, 15; 16, 17 and 18, 19 a bending of the downward-pointing fold to the upward-pointing fold and a bending around it.
- the rollers 20 and 21 are arranged in the roller carriage as seen in the direction of travel, which apply the fold to the jacket or recalibrate the fold.
- the jacket can then be stripped off by means of a hook attached to the roller carriage when the roller carriage returns.
- the roller carriage is controlled so that it interrupts its overflow when the latter of the rollers, 21, has overflowed the end of the jacket. Since the approach of the stop 30 has already chosen that the edge of the profile to be folded is directly in front of the first roller 10, the length of movement of the roller carriage 9 is thus kept as short as possible, so that the cycle times of the machine can be optimally high and so that maximum machine utilization can be achieved. Since only a much smaller number of rolls are used than in the known prior art, the rolls can also have a greater distance from one another than previously used, and this also improves the quality of the fold, since the various influences of the rolls no longer act to the next point of engagement can.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Exhaust Silencers (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Claims (9)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP80103466A EP0042450B1 (fr) | 1980-06-21 | 1980-06-21 | Procédé pour la fabrication d'enveloppes de pots d'échappement à joint longitudinal plié et dispositif pour la réalisation de ce procédé |
AT80103466T ATE4782T1 (de) | 1980-06-21 | 1980-06-21 | Verfahren zur herstellung von maenteln fuer auspufftoepfe mit einer gefalzten laengsnaht und vorrichtung zur durchfuehrung dieses verfahrens. |
DE8080103466T DE3065038D1 (en) | 1980-06-21 | 1980-06-21 | Process for producing silencer cases with a folded longitudinal seam and apparatus for carrying out this process |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP80103466A EP0042450B1 (fr) | 1980-06-21 | 1980-06-21 | Procédé pour la fabrication d'enveloppes de pots d'échappement à joint longitudinal plié et dispositif pour la réalisation de ce procédé |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0042450A1 EP0042450A1 (fr) | 1981-12-30 |
EP0042450B1 true EP0042450B1 (fr) | 1983-09-28 |
Family
ID=8186700
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP80103466A Expired EP0042450B1 (fr) | 1980-06-21 | 1980-06-21 | Procédé pour la fabrication d'enveloppes de pots d'échappement à joint longitudinal plié et dispositif pour la réalisation de ce procédé |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0042450B1 (fr) |
AT (1) | ATE4782T1 (fr) |
DE (1) | DE3065038D1 (fr) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4235629C2 (de) * | 1992-10-22 | 1996-01-25 | Peter Knoll | Vorrichtung zum Profilieren und bzw. oder ggf. Schneiden von Blechen |
GB9816074D0 (en) * | 1998-07-24 | 1998-09-23 | Eagle Precision Tech | Tubular product formation |
CN104646459A (zh) * | 2013-11-20 | 2015-05-27 | 铜陵市大成轧辊有限责任公司 | 法兰压制装置 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1888413A (en) * | 1930-03-13 | 1932-11-22 | Arthur H Parker | Method of making alpha can |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE7324077U (de) * | 1973-09-27 | Asdorfer Eisenwerk Gmbh | Biegevorrichtung zum Rundbiegen von Blechzuschnitten, insbesondere zu Rohrschüssen | |
US1543460A (en) * | 1922-01-26 | 1925-06-23 | Seattle Astoria Iron Works | Can-body-forming machine |
US1588413A (en) * | 1925-03-06 | 1926-06-15 | Henry A Hardy | Ice-cream dipper |
US2212715A (en) * | 1938-01-26 | 1940-08-27 | Excel Curtain Company | Method of and machine for forming tubing |
US2644416A (en) * | 1949-02-02 | 1953-07-07 | Oldberg Mfg Company | Apparatus for forming tubes |
US3369568A (en) * | 1964-06-23 | 1968-02-20 | Grace W R & Co | Side seam seal for metal containers |
US3495065A (en) * | 1968-07-05 | 1970-02-10 | Tagers Gmbh Fa | Process for electrical resistance-welding of overlapping sheets |
US3672317A (en) * | 1971-02-19 | 1972-06-27 | Export Tool & Welding Co Ltd | Metal spinning machine |
-
1980
- 1980-06-21 DE DE8080103466T patent/DE3065038D1/de not_active Expired
- 1980-06-21 EP EP80103466A patent/EP0042450B1/fr not_active Expired
- 1980-06-21 AT AT80103466T patent/ATE4782T1/de active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1888413A (en) * | 1930-03-13 | 1932-11-22 | Arthur H Parker | Method of making alpha can |
Also Published As
Publication number | Publication date |
---|---|
DE3065038D1 (en) | 1983-11-03 |
ATE4782T1 (de) | 1983-10-15 |
EP0042450A1 (fr) | 1981-12-30 |
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