EP0000396B1 - Verfahren zur Herstellung von flammhemmenden Polycarbonaten - Google Patents

Verfahren zur Herstellung von flammhemmenden Polycarbonaten Download PDF

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Publication number
EP0000396B1
EP0000396B1 EP78100379A EP78100379A EP0000396B1 EP 0000396 B1 EP0000396 B1 EP 0000396B1 EP 78100379 A EP78100379 A EP 78100379A EP 78100379 A EP78100379 A EP 78100379A EP 0000396 B1 EP0000396 B1 EP 0000396B1
Authority
EP
European Patent Office
Prior art keywords
mol
acid chloride
polycarbonates
diphenols
aromatic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP78100379A
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German (de)
English (en)
French (fr)
Other versions
EP0000396A1 (de
Inventor
Dieter Dr. Margotte
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bayer AG
Original Assignee
Bayer AG
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Filing date
Publication date
Application filed by Bayer AG filed Critical Bayer AG
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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/04Aromatic polycarbonates
    • C08G64/06Aromatic polycarbonates not containing aliphatic unsaturation
    • C08G64/14Aromatic polycarbonates not containing aliphatic unsaturation containing a chain-terminating or -crosslinking agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/04Aromatic polycarbonates
    • C08G64/06Aromatic polycarbonates not containing aliphatic unsaturation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S260/00Chemistry of carbon compounds
    • Y10S260/24Flameproof

Definitions

  • the present invention relates to the production of aromatic polycarbonates with an average molecular weight between 10,000 and 100,000 by the known two-phase interface process from diphenols, preferably from halogen-free diphenols, using chain terminators, characterized in that aromatic monosulfonic acid chlorides in amounts of 2 mol -% to 20 mol%, preferably in amounts of 2.5 mol% to 10 mol%, based on moles of the diphenols used.
  • the present invention also relates to the aromatic polycarbonates obtained by the process according to the invention.
  • the polycarbonates obtained according to the invention have improved flame resistance.
  • the improvement of the flame-retardant properties of the aromatic thermoplastic polycarbonates has already been attempted and achieved in various ways, although disadvantages with other polycarbonate properties have to be accepted occasionally.
  • halogen phenols can also be used as flame-retardant chain terminators.
  • aromatic monosulfonic acid chlorides can be used for the process according to the invention, for example unsubstituted and substituted benzenesulfonic acid chlorides, unsubstituted and substituted naphthalenesulfonic acid chlorides, unsubstituted and substituted anthracene sulfonic acid chlorides and unsubstituted and substituted phenanthrene sulfonic acid chlorides.
  • substituents are understood to mean, for example, alkyl, cycloalkyl, aryl or halogen.
  • Suitable benzenesulfonic acid chlorides according to the invention are those of the formula I. wherein R, to R 5 are the same or different and are H, alkyl, preferably C, to C 4 , cycloalkyl, preferably C 5 to C 6 , aryl, preferably C 6 to C 16 , or halogen, preferably chlorine or bromine.
  • the production of polycarbonates by the phase interface process is known.
  • the polycarbonates are obtained by reacting diphenols, in particular dihydroxydiarylalkanes or -cycloalkanes with phosgene, in addition to the unsubstituted dihydroxydiarylalkanes or -cycloalkanes, those whose aryl radicals are substituted in the o-position to the phenolic hydroxyl groups are also suitable.
  • the polycarbonates produced by the phase interface process can also be branched in a known manner.
  • the known catalysts such as triethylamine and the usual solvents, reaction temperatures and amounts of alkali from the two-phase interface process are also common.
  • Suitable diphenols are, for example, hydroquinone, resorcinol, 4,4'-dihydroxydiphenyl, bis (hydroxyphenyl) alkanes, such as, for example, C 1 -C 8 -alkylene or.
  • a-bis (hydroxyphenyl) diisopropylbenzenes and the corresponding ring-alkylated or ring-halogenated compounds are suitable, for example phenol A), bis (4-hydroxy-3,5-dibromophenyl) propane-2,2 (tetrabromobisphenol A), bis (4-hydroxy-3,5-dimethyl-phenyl) propane-2,2 tetramethylbisphenol A), bis - (4 - hydroxy - 3 - methyl - phenyl) - propane - 2,2, bis - (4 - hydroxy - phenyl) cyclohexane-1,1 (bisphenol Z) as well as based on trinuclear bisphenols like a, a - bis - (4
  • the polycarbonates from halogen-free diphenols are preferred.
  • the flame-retardant polycarbonates produced according to the invention are distinguished by an improved flame resistance compared to the conventional polycarbonates terminated with monofunctional phenols. In this way, the polycarbonates according to the invention achieve better fire ratings or considerably shorter afterburning times, depending on the molecular weight or chain regulator content.
  • Approx. 454 parts of 4,4'-dihydroxydiphenyl-2,2-propane and 9.5 parts of p-tert-butylphenol are suspended in 1.5 l of water.
  • the oxygen is removed from the reaction mixture by stirring for 15 min.
  • nitrogen is passed through the reaction mixture.
  • 355 parts of 45% sodium hydroxide solution and 1000 parts of methylene chloride are added.
  • the mixture is cooled to 25 ° C. While maintaining this temperature by cooling, 237 parts of phosgene are removed over a period of 120 min. admitted.
  • An additional amount of 75 parts of a 45% sodium hydroxide solution is added after 15-30 minutes or after the phosgene uptake has begun.
  • a solution is prepared from 3.192 kg of 2,2-bis (4-hydroxyphenyl) propane (bisphenol A) (14 mol), 2.53 kg of 45% strength aqueous sodium hydroxide solution and 15 l of distilled water. After adding 34 kg of methylene chloride, 80.8 g. Benzenesulfonic acid chloride (3.27 mol%), dissolved in 1 kg of methylene chloride, added at room temperature. At 20-25 ° C, 2.64 kg of phosgene are introduced. By adding a further 26.3 kg of 6.5% sodium hydroxide solution during the phosgenation, the pH is kept at 13-14. Then 15 ml of triethylamine are added and stirring is continued for 30 minutes.
  • the fire behavior was measured according to UL Bull 94, test rod thickness 1/16 "on tempered test rods (130'C, 2 days).
  • the afterburn times after the 2nd flame exposure are determined with the stopwatch; Average of 5 different measurements.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polyesters Or Polycarbonates (AREA)
EP78100379A 1977-07-19 1978-07-12 Verfahren zur Herstellung von flammhemmenden Polycarbonaten Expired EP0000396B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE2732556 1977-07-19
DE19772732556 DE2732556A1 (de) 1977-07-19 1977-07-19 Verfahren zur herstellung von flammhemmenden polycarbonaten

Publications (2)

Publication Number Publication Date
EP0000396A1 EP0000396A1 (de) 1979-01-24
EP0000396B1 true EP0000396B1 (de) 1980-07-23

Family

ID=6014277

Family Applications (1)

Application Number Title Priority Date Filing Date
EP78100379A Expired EP0000396B1 (de) 1977-07-19 1978-07-12 Verfahren zur Herstellung von flammhemmenden Polycarbonaten

Country Status (5)

Country Link
US (1) US4188475A (enrdf_load_stackoverflow)
EP (1) EP0000396B1 (enrdf_load_stackoverflow)
JP (1) JPS5421497A (enrdf_load_stackoverflow)
DE (2) DE2732556A1 (enrdf_load_stackoverflow)
IT (1) IT1106182B (enrdf_load_stackoverflow)

Families Citing this family (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5625110A (en) * 1978-12-18 1981-03-10 Bristol Myers Co Antibacterial
US4403087A (en) * 1981-09-28 1983-09-06 General Electric Company Polycarbonates chain terminated with sulfonic acid salt containing phenols
US4469860A (en) * 1981-09-28 1984-09-04 General Electric Company Aromatic polycarbonate resin end capped with hydroxy arylene sulfonate
DE3150273A1 (de) * 1981-12-18 1983-06-30 Bayer Ag, 5090 Leverkusen Verfahren zur herstellung von polycarbonaten mit sulfonanilid-endgruppen
DE3225884A1 (de) * 1982-07-10 1984-01-12 Bayer Ag, 5090 Leverkusen Verfahren zur herstellung von polycarbonaten mit n-alkylperfluoralkylsulfonamid-endgruppen
JPS60501212A (ja) * 1983-05-04 1985-08-01 ゼネラル エレクトリツク カンパニイ 難燃性末端キヤツプポリカ−ボネ−トを含む組成物
IT1214645B (it) * 1985-12-19 1990-01-18 Enichem Polimeri Policarbonati ramificati contenenti composti aromatici binucleari.
JP2001520435A (ja) 1997-10-15 2001-10-30 ザ ダウ ケミカル カンパニー 電子伝導性ポリマー類
US20080014446A1 (en) * 2004-10-07 2008-01-17 General Electric Company Window shade and a multi-layered article, and methods of making the same
US7557153B2 (en) * 2005-10-31 2009-07-07 Sabic Innovative Plastics Ip Bv Ionizing radiation stable thermoplastic composition, method of making, and articles formed therefrom
US7528212B2 (en) * 2005-11-18 2009-05-05 Sabic Innovative Plastics Ip B.V. Ionizing radiation stable thermoplastic composition, method of making, and articles formed therefrom
US20080081892A1 (en) * 2006-09-29 2008-04-03 General Electric Company Thermoplastic compositions, methods of making, and articles formed therefrom
US9803510B2 (en) 2011-04-18 2017-10-31 Holtec International Autonomous self-powered system for removing thermal energy from pools of liquid heated by radioactive materials, and method of the same
US8445568B2 (en) * 2008-09-25 2013-05-21 Sabic Innovative Plastics Ip B.V. Flame retardant thermoplastic composition and articles formed therefrom
US8771829B2 (en) * 2008-09-25 2014-07-08 Sabic Innovative Plastics Ip B.V. Flame retardant thermoplastic polymer composition, method of manufacture, and articles formed therefrom
US20100280159A1 (en) * 2008-09-25 2010-11-04 Christianus Johannes Jacobus Maas Flame retardant thermoplastic composition and articles formed therefrom

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB964711A (en) 1960-03-31 1964-07-22 Teikoku Jinzo Kenshi Kk Modified polyesters and the method of preparation thereof
US3177179A (en) * 1960-05-31 1965-04-06 Dow Chemical Co Chain terminated polycarbonates
US3240756A (en) * 1961-03-02 1966-03-15 Allied Chem Continuous addition of phenolic chain terminator in bisphenol polycarbonate production by emulsion polymerization
US3398120A (en) * 1963-07-16 1968-08-20 Hooker Chemical Corp Polyesters of diacid halide, alkyl bisphenol and glycol
US3933734A (en) * 1973-12-28 1976-01-20 General Electric Company Flame retardant polycarbonate composition
US4020045A (en) * 1976-02-26 1977-04-26 The Dow Chemical Company Process for controlling the molecular weight of aromatic polycarbonates

Also Published As

Publication number Publication date
JPS6228809B2 (enrdf_load_stackoverflow) 1987-06-23
US4188475A (en) 1980-02-12
IT1106182B (it) 1985-11-11
DE2732556A1 (de) 1979-02-01
EP0000396A1 (de) 1979-01-24
DE2860055D1 (en) 1980-11-13
IT7850325A0 (it) 1978-07-17
JPS5421497A (en) 1979-02-17

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