EP0000242B1 - Verfahren und Vorrichtung zum kontinuierlichen Strecken eines synthetischen polymeren Films in der Längsrichtung. - Google Patents
Verfahren und Vorrichtung zum kontinuierlichen Strecken eines synthetischen polymeren Films in der Längsrichtung. Download PDFInfo
- Publication number
- EP0000242B1 EP0000242B1 EP78300015A EP78300015A EP0000242B1 EP 0000242 B1 EP0000242 B1 EP 0000242B1 EP 78300015 A EP78300015 A EP 78300015A EP 78300015 A EP78300015 A EP 78300015A EP 0000242 B1 EP0000242 B1 EP 0000242B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- film
- counter
- stretching
- roll
- rotating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims description 17
- -1 polyethylene terephthalate Polymers 0.000 claims description 20
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 14
- 229910052804 chromium Inorganic materials 0.000 claims description 14
- 239000011651 chromium Substances 0.000 claims description 14
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 14
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 14
- 229920006267 polyester film Polymers 0.000 claims description 7
- 229910001220 stainless steel Inorganic materials 0.000 claims description 7
- 239000010935 stainless steel Substances 0.000 claims description 7
- 239000010408 film Substances 0.000 description 137
- 238000010791 quenching Methods 0.000 description 14
- 230000000171 quenching effect Effects 0.000 description 12
- 238000010438 heat treatment Methods 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 230000004048 modification Effects 0.000 description 6
- 238000012986 modification Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 4
- 238000007747 plating Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229920008790 Amorphous Polyethylene terephthalate Polymers 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 238000006748 scratching Methods 0.000 description 3
- 230000002393 scratching effect Effects 0.000 description 3
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000005422 blasting Methods 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 238000005524 ceramic coating Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- 230000003467 diminishing effect Effects 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 1
- WPUMVKJOWWJPRK-UHFFFAOYSA-N naphthalene-2,7-dicarboxylic acid Chemical compound C1=CC(C(O)=O)=CC2=CC(C(=O)O)=CC=C21 WPUMVKJOWWJPRK-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229920006280 packaging film Polymers 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- IUGYQRQAERSCNH-UHFFFAOYSA-N pivalic acid Chemical compound CC(C)(C)C(O)=O IUGYQRQAERSCNH-UHFFFAOYSA-N 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/04—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
Definitions
- the present invention relates to a process and apparatus for stretching synthetic polymeric films, e.g. to impart molecular orientation to the films, and in particular relates to the longitudinal stretching of such films over an assembly of rotating rolls.
- French specification 2 297 126 describes a process and apparatus for continuously stretching a synthetic polymeric film in the longitudinal direction which comprises applying a longitudinal stretching tension to the film whilst it is moving continuously in the longitudinal direction, wherein the film is stretched over a stretching span defined by two adjacent counter-rotating rolls having parallel axes of rotation and located transversely of the film and around which the film passes, the span of unsupported film between the counter-rotating rolls measured perpendicular to their axes being less than the sum of the radii of the counter-rotating rolls, and the film is heated to its stretching temperature, the first counter-rotating roll being heated to at least the film stretching temperature and the second counter-rotating roll being maintained at a temperature below the film stretching temperature, each of said counter-rotating rolls having a surface which does not adhere to the film when the film is heated to the stretching temperature, such as the surface of a non-sticking ceramic coating.
- US Specification 2 799 896 describes a process for stretching a thermoplastics film over the surface of one or more cooled stationary bars which preferably have matte working surfaces.
- sand blasted steel bars optionally having a hard chromium plating may be used.
- the present invention relates to a process for continuously stretching a synthetic polymeric film in the longitudinal direction, which comprises applying a longitudinal stretching tension to the film whilst it is moving continuously in the longitudinal direction, wherein the film is stretched over a stretching span defined by two adjacent counter-rotating rolls having parallel axes of rotation and located transversely of the film and around which the film passes, the span of unsupported film between the counter-rotating rolls measured perpendicular to their axes being less than the sum of the radii of the counter-rotating rolls, and the film is heated to its stretching temperature, the first counter-rotating roll being heated to at least the film stretching temperature and the second counter-rotating roll being maintained at a temperature equal to or below the film stretching temperature, characterised in that the first counter-rotating roll is a matt surfaced stainless steel roll or a matt surfaced chromium plated roll having a surface mattness which does not adhere to the film when the film is heated to the stretching temperature, said surface mattness being represented by a Centre Line Average, as measured by
- the invention also relates to an apparatus for continuously stretching a synthetic polymeric film in the longitudinal direction which comprises means for applying a longitudinal stretching tension to the film whilst it is moving continuously in the longitudinal direction through the apparatus, wherein a film stretching span is defined by two adjacent counter-rotating rolls having parallel axes of rotation and located transversely of the film path, said counter-rotating rolls being spaced from each other such that the span of unsupported film between the counter-rotating rolls measured perpendicular to their axes is less than the sum of the radii of the counter-rotating rolls, means being provided to heat the film to its stretching temperature prior to stretching, the first counter-rotating roll being heated in operation to at least the film stretching temperature and the second counter-rotating roll being maintained in operation at a temperature equal to or below the film stretching temperature, characterised in that the first counter-rotating roll is a matt surfaced stainless steel roll or a matt surfaced chromium plated roll having a surface mattness which does not adhere to the film when the film is heated to the stretching temperature
- the process and apparatus of this invention are especially useful for molecularly orienting linear polyester films such as polyethylene terephthalate films by longitudinal stretching.
- the invention is also applicable to the stretching of other orientable films.
- the present invention involves the sequence of heating the film to its sfretching temperature, e.g. for linear polyester films above the glass transition temperature of the polymer, stretching the heated film and subsequently quenching the stretched film to a temperature below the stretching temperature.
- the first counter-rotating roll i.e. the counter-rotating roll first contacted by the film during its passage through the apparatus
- the first counter-rotating roll which is heated at least to the film stretching temperature, thereby heating the film by surface contact, preferably terminates a section of the apparatus in which the film is progressively heated prior to stretching.
- the film may be heated in a preheating section, located immediately prior to the first counter-rotating roll, in which it passes around one or more rolls, which may be driven to match the speed of the film through that part of the apparatus or may be idling and hence rotated by the movement of the film itself.
- Radiant heating such as infra-red heating, may be used as an alternative to or in combination with the heating roll(s) of the preheating section.
- the preheating section consists of a plurality of heated rolls having a surface which does not adhere to the film at the heating temperatures applied.
- some or all of the rolls may require surface treatment or coating, e.g. treatment to render the surface matt or the provision of a matt coating, to avoid film adhesion to the roll surface.
- Stretching may be terminated by reducing the temperature of the film to a temperature below the stretching temperature by passage over the second counter-rotating roll. This may be accomplished by cooling the second counter-rotating roll to quench the film to a temperature below the stretching temperature.
- stretching may be terminated by a nip roll or electrostatic pinning which fixes the film against the roll surface thereby preventing stretching beyond the line of fixing.
- the film may subsequently be passed over further quenching rolls to reduce the film temperature even further.
- the second counter-rotating roll should have a surface which does not adhere to the film and may also require surface treatment or coating, e.g.
- a polished roll e.g. a roll surface having a texture represented by a Centre Line Average such as 50.8 to 76.2 nm (2 to 3 microinch
- the further quenching rolls may have a surface which does not adhere to the film as it passes over them.
- the surface quality of polyester films, such as polyethylene terephthalate films, especially films having an unstretched thickness in the range 750 to 2000 pm can be improved by maintaining the second counter-rotating roll at a temperature below but approaching the stretching temperature, e.g. in the range 60° to 85°C. In particular, surface scratching is reduced and the surface is more glossy.
- the film is heated to its stretching temperature by surface contact at least with the first counter-rotating roll and desirably by contact with a set of heated rolls in a preheating section.
- quenching is effected by surface contact with the second counter-rotating roll and any other quenching rolls which may be employed. Sticking of the film to the roll surfaces must be avoided but the temperatures employed for the stretching of some polymeric films are so high that the films would adhere to the surface of a polished steel or chromium plated steel roll thereby imposing surface quality defects such as transverse impressions or bars upon the film as it is separated from the roll surface by the tension in the film.
- polyethylene terephthalate films are stretched at temperatures above the polymeric glass transition temperature (about 80°C) and generally in the range 85° to 100°C and would adhere at temperatures above about 80°C to normal polished steel or chromium plated rolls.
- the sticking of the polymeric film to the first counter-rotating roll is avoided by using a stainless steel or chromium plated roll having a specified surface mattness which does not adhere to the film.
- the heating rolls in the preheating section and any quenching rolls used in conjunction with the second counter-rotating roll should also be non-sticking, e.g. by rendering the roll surfaces matt.
- the first counter-rotating roll has a surface texture or mattness represented by a Centre Line Average, as measured by British Standard 1134:1950, of at least 127 nm (5 microinch) and preferably at least 2'54 nm (10 microinch), such mattness preventing the film from adhering to the roll surfaces when it is heated to the film stretching temperature.
- a texture or mattness of less than 127 nm (5 microinch), i.e. a "polished" roll introduces a risk of sticking at film stretching temperatures. Satisfactory heat transfer to and from the film is achieved with such surfaces whilst avoiding imperfections being imposed on the film surface by the film adhering to the roll surfaces.
- Centre Line Average values may impose some impression, embossing or scratching upon the film and therefore it is preferred to avoid Centre Line Average values exceeding 889 nm (35 microinch). Satisfactory heat transfer and stretching can be achieved with linear polyester films such as polyethylene terephthalate films when the counter-rotating rolls have a surface texture or mattness represented by a Centre Line Average of 254 to 508 (10 to 20 microinch) and particularly 254 to 381 nm (10 to 5 microinch).
- the second counter-rotating roll should have a polished surface texture, i.e. a Centre Line Average of 50.8 to 76.2 nm (2 to 3 microinch), in the production of films having a high quality surface finish in order to avoid imprinting the film surface as may result if rougher rolls were used.
- Adhesion and sticking to the rolls of the preheating section and/or the further quenching rolls may also be avoided by providing their surfaces with a texture represented by a Centre Line Average in the range 12.7 to 254 nm (0.5 to 10 microinch) and preferably 50.8 to 76.2 nm (2 to 3 microinch).
- the surface texture or mattness of such counter-rotating, preheating and further quenching rolls may oe achieved by roughening the surface of the rolls by conventional particle blasting techniques, e.g. by sand blasting, grinding or engraving.
- Rolls treated in this manner may comprise stainless steel surfaced rolls or chromium plated rolls which are provided with an appropriate mattness by blasting.
- a surface coating having the desired surface mattness may be applied to the rolls other than the first counter-rotating roll.
- the film may be pressed firmly into contact with either or both of the first and second counter-rotating rolls by means of a lay-on roll or electrostatic means thereby defining the length of the film in which stretching may occur.
- the present invention may be used for the stretching of any flat self-supporting polymeric film which is capable of being stretched, e.g. films of polystyrene, polyamides, polymers and copolymers of vinyl chloride, polycarbonate, polymers and copolymers of olefines such as polypropylene, and polyesters of dibasic aromatic carboxylic acids with divalent alcohols.
- Polyester films which may be stretched according to this invention may be produced by condensing one or more dicarboxylic acids or their lower alkyl diesters, e.g.
- terephthalic acid isophthalic acid, phthalic acid, 2,5-, 2,6- and 2,7-naphthalene dicarboxylic acid, succinic acid, sebacic acid, adipic acid, azelaic acid, diphenyl dicarboxylic acid, and hexahydroterephthalic acid, or bis-p-carboxyl phenoxy ethane, optionally with a monocarboxylic acid, such as pivalic acid, with one or more alkylene glycols, e.g. ethylene glycol, 1,3-propanediol, 1,4-butanediol, neopentyl glycol and 1,4-cyclohexane-dimethanol.
- alkylene glycols e.g. ethylene glycol, 1,3-propanediol, 1,4-butanediol, neopentyl glycol and 1,4-cyclohexane-dimethanol.
- the invention is particularly suitable for the stretching of polyethylene terephthalate films.
- the films stretched according to this invention may contain conventional additives such as particulate fillers added, for example, for slip or surface matting properties, anti-static agents, dyes and pigments.
- the invention is also suitable for the stretching of composite films comprising two or more polymeric layers.
- Polyethylene terephthalate films may be stretched according to this invention at temperatures in the range 80° to 100°C and preferably in the range 80° to 90°C and using degrees of stretching or draw ratios in the range from 1.5:1 to 6.5:1.
- the draw ratio in the longitudinal direction should be in the range 2:1 to 5:1.
- the minimum unsupported film span between the two counter-rotating rolls is determined by the need to thread the film between the rolls when commencing the film- making process and generally need be no more than 3.81 cm (1.5 inches).
- the line speed of the film fed to the first counter-rotating roll should be in the range 15.24 to 152.4 m/minute (50 to 500 ft/minute). Since the benefits of this invention are especially useful in diminishing "neck-in" at higher film speeds, the process may be used with advantage at line speeds above about 30.48 m/minute (100 ft/minute) and more particularly above 60.96 m/minute (200 ft/minute).
- the process and apparatus are used as one step in the production of biaxially oriented linear polyester films such as polyethylene terephthalate films.
- polyethylene terephthalate film may be extruded and quenched into the amorphous state in a known manner, and then longitudinally stretched in accordance with this invention, and finally transversely stretched and heat set in a known manner.
- the film may be stretched first in the transverse direction and then in the longitudinal direction.
- the process and apparatus of this invention may be used in the production of "balanced" film having similar tensile strengths in mutually perpendicular directions or "tensilised” films having a greater tensile strength in one direction, usually the longitudinal direction, than in other directions.
- the invention may, for example, be used in a process for the production of "tensilised” film in which the film is stretched first in its transverse direction and then in its longitudinal direction.
- the invention is especially suitable for the longitudinal stretching of amorphous polyethylene terephthalate films having a thickness in the range 90 to 2000 ,um.
- the stretching tension is established between sets of slow and fast nip rolls and the film is preheated by passage over matt surfaced preheating rolls located between the slow nip rolls and the counter-rotating rolls.
- the first counter-rotating roll is positively driven at substantially the peripheral speed of the slow nip rolls whereas the second counter-rotating roll is idling.
- a lay-on roll is employed to press the film firmly into contact with the counter-rotating roll, preferably located at or close to the initial touch-down of the film on the counter-rotating roll, i.e. the region of first contact of the film with the counter-rotating roll.
- the apparatus and stretching processes are similar to those of the embodiment described in the preceding paragraph, with the exception that the lay-on roll associated with the first counter-rotating roll may be omitted.
- the second counter-rotating roll is maintained at a temperature below but approaching the stretching temperature, i.e. in the range from 60° to 85°C, since such a temperature is effective in improving the surface quality of the film particularly by reducing surface scratching and improving gloss. It has been found that the second counter-rotating roll should be positively driven when such temperatures are employed.
- the films manufactured according to this invention may be used in any of the commonly known uses for which polymeric films are useful, e.g. as photographic bases, magnetic tape bases, insulants for electrical devices, for instance as slot liners, packaging films, drawing office materials, bases for coating with metallising layers, cable wrapping, bases for printed circuits, electrical capacitor dielectrics, stamping foils, and labels.
- Amorphous polyethylene terephthalate film 175 ⁇ m thick is extruded and rapidly quenched in a known manner and supplied to the apparatus in the direction of the arrow G and is transported continuously through the apparatus.
- the apparatus includes a slow cluster of nip rolls 11 and a fast cluster of nip rolls 12.
- the slow nip rolls 11 include two driven rolls 14 and 15 and an idling roll 16.
- the fast nip rolls include two driven rolls 18 and 19 and an idling roll 20.
- the driven rolls 18 and 19 rotate at a peripheral speed approximately 3.5 times that of the rolls 14 and 15.
- a preheating section includes three idling steel rolls 22, 23 and 24 having a matt surfaced chromium plating layer of Centre Line Average about 76.2 nm (3 microinch) and heated by the passage of hot water to a surface temperature of about 90°C.
- Two counter-rotating rolls 26 and 27 define a film stretching span. Both rolls 26 and 27 are of radius about 7.62 cm (3 inches). Roll 27 is an idling roll and roll 26 is driven so that the stretching tension is applied to the film between the roll 26 and the fast nip rolls 12 although in a modification of the apparatus the roll 26 may also be idling.
- the driven rolls 18 and 19 of the fast nip rolls 12 rotate at a peripheral speed about 3.5 times that of the roll 26.
- the film follows the illustrated path between the rolls 26 and 27 so that the span of unsupported film between the rolls 26 and 27 is 1.5 inches.
- An idling lay-on roll 28 bears against the top surface of the film at approximately the region of first contact of the film with the roll 26 thereby pressing the film firmly into contact with the roll 26 to limit the slippage and stretching of the film on the roll surface and hence limit "neck-in" on the roll.
- the first counter-rotating roll 26 has a chromium plating layer having a mattness represented by a Centre Line Average of about 304 nm (12 microinch) and the second counter-rotating roll 27 has a polished chromium plating layer of Centre Line Average 50.8 to 76.2 nm (2 to 3 microinch).
- the first counter-rotating roll 26 is heated to a temperature in the range 80° to 90°C by the internal passage of hot water to heat the film to the required stretching temperature.
- the second counter-rotating roll 27 is cooled to about 35°C by the internal passage of cold water to quench the stretched film to below the stretching temperature.
- a further quenching roll 29 having a polished chromium plated surface is cooled to about 35°C by the internal passage of water.
- the stretching tension is applied between the counter-rotating roll 26 and the fast nip rolls 1'2.
- the span of the film over which stretching occurs does not however extend the complete distance between the nip rolls 11 and 12 but simply over that portion of the film which is heated above its stretching temperature.
- the counter-rotating rolls 26 and 27 therefore define the stretching span.
- the film After passing the slow nip rolls 11, the film is preheated by passage over the rolls 22, 23 and 24 and is finally heated to the stretching temperature by the first counter-rotating roll.
- the stretching span extends over those portions of the film which are heated to or above the stretching temperature. Stretching of the film occurs in the unsupported film span between the counter-rotating rolls 26 and 27 and, to a smaller degree, in those portions of the film on the surface of the first counter-rotating roll which have reached the stretching temperature.
- the film In order to limit excessive stretching and hence "neck-in" on the surface of the roll 26, the film is pressed firmly against the roll 26 by the lay-on roll 28.
- Stretching is terminated by quenching the film to a temperature below the stretching temperature of the film on the cooled counter- r Q tating roll 27. Additional quenching is effected on the cooled further quenching roll 29.
- the lay-on roll 28 is replaced by an electrostatic pinning electrode maintained at a high potential with respect to the roll 26 which should be earthed so that the film can be secured to the surface of the roll 26 by means of electrostatic charges.
- the clusters of slow and fast nip rolls 11 and 12 respectively may be replaced by nips consisting of two rolls each, of which one or both rolls may be driven.
- the apparatus was used for the longitudinal stretching of amorphous polyethylene terephthalate film having a thickness of about 1900 um.
- the lay-on roll 28 was omitted and the second counter-rotating roll 27 was positively driven at a peripheral speed substantially equal to that of the rolls 18 and 19.
- the roll 27 was also maintained at a temperature below but approaching the stretching temperature, i.e. in the range 60° to 85°C.
- the film so produced was substantially scratch-free and had a glossy surface.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
Claims (4)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB2583977 | 1977-06-21 | ||
GB25839/77A GB1594493A (en) | 1977-06-21 | 1977-06-21 | Stretching of polymeric films |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0000242A1 EP0000242A1 (de) | 1979-01-10 |
EP0000242B1 true EP0000242B1 (de) | 1981-07-15 |
Family
ID=10234192
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP78300015A Expired EP0000242B1 (de) | 1977-06-21 | 1978-06-05 | Verfahren und Vorrichtung zum kontinuierlichen Strecken eines synthetischen polymeren Films in der Längsrichtung. |
Country Status (9)
Country | Link |
---|---|
EP (1) | EP0000242B1 (de) |
JP (1) | JPS548673A (de) |
AU (1) | AU519259B2 (de) |
BE (1) | BE868326R (de) |
DE (1) | DE2860834D1 (de) |
FR (1) | FR2395131A2 (de) |
GB (1) | GB1594493A (de) |
IT (1) | IT1108837B (de) |
LU (1) | LU79850A1 (de) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6436135B1 (en) | 1974-10-24 | 2002-08-20 | David Goldfarb | Prosthetic vascular graft |
GB8424062D0 (en) * | 1984-09-24 | 1984-10-31 | Mackley M R | Oriented polymer films |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2799896A (en) * | 1954-04-20 | 1957-07-23 | Celanese Corp | Sheet extrusion apparatus |
LU52992A1 (de) * | 1966-02-15 | 1968-10-09 | ||
GB1124886A (en) * | 1966-04-15 | 1968-08-21 | Ici Ltd | Film treatment |
DE2558923C2 (de) * | 1975-01-08 | 1982-12-16 | Imperial Chemical Industries Ltd., London | Vorrichtung zur kontinuierlichen Längsstreckung einer polymeren Kunststoffolie |
-
1977
- 1977-06-21 GB GB25839/77A patent/GB1594493A/en not_active Expired
-
1978
- 1978-06-05 DE DE7878300015T patent/DE2860834D1/de not_active Expired
- 1978-06-05 EP EP78300015A patent/EP0000242B1/de not_active Expired
- 1978-06-08 AU AU36949/78A patent/AU519259B2/en not_active Expired
- 1978-06-19 IT IT7824703A patent/IT1108837B/it active
- 1978-06-20 FR FR7818382A patent/FR2395131A2/fr active Granted
- 1978-06-20 LU LU79850A patent/LU79850A1/xx unknown
- 1978-06-21 BE BE188739A patent/BE868326R/xx not_active IP Right Cessation
- 1978-06-21 JP JP7432578A patent/JPS548673A/ja active Pending
Also Published As
Publication number | Publication date |
---|---|
DE2860834D1 (en) | 1981-10-22 |
GB1594493A (en) | 1981-07-30 |
FR2395131B2 (de) | 1980-11-07 |
IT7824703A0 (it) | 1978-06-19 |
IT1108837B (it) | 1985-12-09 |
LU79850A1 (fr) | 1979-09-06 |
FR2395131A2 (fr) | 1979-01-19 |
BE868326R (fr) | 1978-12-21 |
EP0000242A1 (de) | 1979-01-10 |
AU3694978A (en) | 1979-12-13 |
JPS548673A (en) | 1979-01-23 |
AU519259B2 (en) | 1981-11-19 |
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