DK2474357T3 - Fremgangsmåde til fremstilling af en zeolitkatalysator til hydrogenkrakning indeholdende to adskilte hydrogenerende funktioner - Google Patents

Fremgangsmåde til fremstilling af en zeolitkatalysator til hydrogenkrakning indeholdende to adskilte hydrogenerende funktioner Download PDF

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DK2474357T3
DK2474357T3 DK11290585.6T DK11290585T DK2474357T3 DK 2474357 T3 DK2474357 T3 DK 2474357T3 DK 11290585 T DK11290585 T DK 11290585T DK 2474357 T3 DK2474357 T3 DK 2474357T3
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zeolite
catalyst
weight
nickel
comprised
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DK11290585.6T
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Jeremy Francis
Laurent Simon
Emmanuelle Guillon
Nicolas Bats
Avelino Corma
Christophe Pichon
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Ifp Energies Now
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/08Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
    • B01J29/10Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y containing iron group metals, noble metals or copper
    • B01J29/14Iron group metals or copper
    • B01J29/146Y-type faujasite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/064Crystalline aluminosilicate zeolites; Isomorphous compounds thereof containing iron group metals, noble metals or copper
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
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    • B01J29/16Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J29/166Y-type faujasite
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    • B01J35/394Metal dispersion value, e.g. percentage or fraction
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    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
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    • B01J37/02Impregnation, coating or precipitation
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    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/02Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
    • C10G45/04Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
    • C10G45/06Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof
    • C10G45/08Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof in combination with chromium, molybdenum, or tungsten metals, or compounds thereof
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    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/02Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
    • C10G45/04Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
    • C10G45/12Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing crystalline alumino-silicates, e.g. molecular sieves
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    • C10G47/00Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions
    • C10G47/02Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions characterised by the catalyst used
    • C10G47/10Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions characterised by the catalyst used with catalysts deposited on a carrier
    • C10G47/12Inorganic carriers
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    • C10G47/20Crystalline alumino-silicate carriers the catalyst containing other metals or compounds thereof
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10G49/00Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00
    • C10G49/02Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00 characterised by the catalyst used
    • C10G49/08Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00 characterised by the catalyst used containing crystalline alumino-silicates, e.g. molecular sieves
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10G65/00Treatment of hydrocarbon oils by two or more hydrotreatment processes only
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    • C10G65/12Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including cracking steps and other hydrotreatment steps
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Claims (6)

1. Fremgangsmåde til fremstilling af en katalysator, der omfatter mindst et hydro-dehydrogenerende grundstof valgt fra gruppen dannet af grundstofferne fra gruppe VIB og ikke-ædelmetaller fra gruppe VIII i det periodiske system taget alene eller i blanding, og en bærer, som omfatter aluminiumoxid og mindst en dealuminiseret USY-zeolit, hvilken fremgangsmåde omfatter følgende trin: b) afsætning af grundstoffet nikkel på den dealuminiserede zeolit i en mængde på mellem 0,8 og 3 vægt-% i forhold til den samlede masse af zeolitten, hvilken dealuminiserede USY-zeolit har et samlet atomforhold af silicium i forhold til aluminium på mellem 2,5 og 10, en vægtandel af aluminiumatomer uden for gitteret på over 20 % i forhold til den samlede masse af aluminium, der er til stede i zeolitten, et mesoporøst volumen målt ved nitrogen-porøsimetri på over 0,07 ml.g-1, et mikroporøst volumen målt ved nitrogen-porøsimetri på over 0,20 ml.g-1 og en gitterparameter ao af enhedsmasken på over 24,28 Å, idet vægtandelen af aluminiumatomer uden for gitteret bestemmes ud fra en RMN-MAS-analyse af 27Al-f aststof på et Bruker-spektrometer af typen Avance 400 MHz ved hjælp af en 4 mm-sonde; c) formgivning af blandingen af den dealuminiserede zeolit, der omfatter nikkel, som er opnået i udgangen af trin b) , med aluminiumoxidet for at opnå bæreren; d) indførelse af mindst et hydro-dehydrogenerende grundstof ved imprægnering af bæreren med en forbindelse af grundstoffet, e) tørring og kalcinering af det opnåede slutprodukt, idet den opnåede katalysator har en hydrogenerende aktiv fase, der er afsat på USY-zeolitten i trin b), og som udelukkende er udgjort af nikkel.
2. Fremstillingsfremgangsmåde ifølge krav 1, hvor grundstoffet nikkel er afsat på den dealuminiserede USY-zeolit enten ved en tør imprægneringsteknik eller ved en kationbytningsteknik.
3. Fremstillingsfremgangsmåde ifølge et af kravene 1 til 2, hvor trin b) efterfølges af en tørring og/eller en kalcinering eller af en kalcinering uden forudgående tørring.
4. Fremstillingsfremgangsmåde ifølge krav 3, hvor tørringen udføres ved en temperatur på mellem 60 og 250 °C, og kalcineringen ved en temperatur på fra 250 til 800 °C i et tidsrum på mellem 30 minutter og 6 timer.
5. Fremstillingsfremgangsmåde ifølge et af kravene 1 til 4, hvor der i trin b) afsættes en mængde af grundstoffet nikkel på den dealuminiserede zeolit på mellem 1,2 og 3 vægt-% i forhold til den samlede masse af zeolitten.
6. Fremstillingsfremgangsmåde ifølge et af kravene 1 til 5, hvor indholdet af metal fra gruppe VIB i procentdel af oxid af grundstoffet ligger på mellem 5 og 40 vægt-% i forhold til den samlede masse af katalysatoren, og indholdet af ikke-ædelmetal fra gruppe VIII i procentdel af oxid af grundstoffet ligger på mellem 0,5 og 10 vægt-% i forhold til den samlede masse af katalysatoren, idet indholdet af grundstoffet nikkel, der er afsat på den dealuminiserede USY-zeolit, ikke er medregnet i indholdet af ikke-ædelmetal af gruppe VIII.
DK11290585.6T 2011-01-07 2011-12-20 Fremgangsmåde til fremstilling af en zeolitkatalysator til hydrogenkrakning indeholdende to adskilte hydrogenerende funktioner DK2474357T3 (da)

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FR1100043A FR2970259B1 (fr) 2011-01-07 2011-01-07 Procede d'hydrocraquage utilisant un catalyseur zeolithique contenant deux fonctions hydrogenantes distinctes.

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US (1) US9914113B2 (da)
EP (1) EP2474357B1 (da)
JP (1) JP5830383B2 (da)
KR (1) KR101908733B1 (da)
BR (1) BR102012000290B1 (da)
DK (1) DK2474357T3 (da)
FR (1) FR2970259B1 (da)

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JP5940935B2 (ja) 2012-08-17 2016-06-29 日揮触媒化成株式会社 炭化水素接触分解用触媒
CN104640632A (zh) 2012-09-17 2015-05-20 国际壳牌研究有限公司 制备加氢裂化催化剂的方法
DE102014205783A1 (de) * 2014-03-27 2015-10-01 Johnson Matthey Public Limited Company Katalysator sowie Verfahren zum Herstellen eines Katalysator
FR3022472B1 (fr) * 2014-06-18 2020-01-24 Arkema France Procede d'activation de catalyseurs d'hydrocraquage
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