CN88105233A - Ceramic colour streaks products and manufacture method thereof - Google Patents
Ceramic colour streaks products and manufacture method thereof Download PDFInfo
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- CN88105233A CN88105233A CN88105233.7A CN88105233A CN88105233A CN 88105233 A CN88105233 A CN 88105233A CN 88105233 A CN88105233 A CN 88105233A CN 88105233 A CN88105233 A CN 88105233A
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Abstract
Ceramic colour streaks products and manufacture method thereof: be to produce the raw material of ceramic product, formulated goes out the above pug of two kinds of chromaticness, particulate material, mud, use stacked extruding, cutting is arranged, extrusion, but plastic rheology, vacuum screw is extruded, make the pug that contains various entire body natural figures etc. method, mud etc., push with mould again, roll extrusion, filter is pressed, methods such as suction filtration form the product base substrate, through burning, mill, after the wiping, become a kind of scenery with hills and waters line that is decorated with, the building decorative product of various natural figures such as moire, domestic ceramic product, industrial art product, these products can become the under glazed product after executing transparent.
Description
The present invention is a class new ceramics colour streaks products and a manufacture method thereof.This that relates in the invention kind of ceramic colour streaks products and manufacture method thereof are with the Production of Ceramics raw material of different natural chromaticness and add the product that colorant is produced aspects such as a kind of building decoration that has an entire body decorative pattern, domestic ceramics, daily necessities, furniture decoration, industrial art.
The inventor has applied for that to Patent Office of the People's Republic of China publication number is the patent of invention of CN85102535 " a kind of ceramic brick<plate〉and manufacture method " on April 1st, 1985, and is open on January 17th, 1987, now proposed the examination as to substances request.Ceramic brick<plate〉be a kind of building decorative product that the entire body natural figure is arranged that is fired into clay, it is with two or more different colours clays or adds different colorants, processing respectively, pugging respectively, but utilize the character of its plastic rheology, the pug of different chromaticness is drawn through mixing to soften, the cutting extruding, form in conjunction with firm, be of close texture, inside and outside all dapple pug, through cutting extruding once more, make it become flaky mud band or clod, a little after the drying, can be made into the base substrate of different shape and size, through scraped finish processing, make the smooth decorative pattern of its surfacing clear, form through exercise again.But the range of application of the product of " ceramic brick<plate〉and manufacture method " is narrower, and its raw material and manufacture method are more single.
The inventor implements through nearly 3 years development, has proposed the patent of invention of application " ceramic colour streaks products and manufacture method thereof ", has enlarged the use raw material range, has enlarged the product use range, and has proposed multiple moulding manufacture method.
Ceramic colour streaks products of the present invention is realized with the following methods:
Production ceramic product raw material with one or more natural chromaticness of formulated.And between 180 ° and angle β can be between 0 and 300.Pug, mud, the pug particle of the pug of manufacturing, mud, pug particle or adding colorant utilize plastic compression, half-dried pressure; filter is pressed, and methods such as roll extrusion are made the building decoration that has the entire body natural figure, domestic ceramics; daily necessities, furniture decoration, the product base substrate of industrial art.
Ceramic colour streaks products of the present invention can be made into multiple entire body floral designs, as the decorative pattern lines of scenery with hills and waters line, volume heart line, moire, wave line, curved grain, wood grain, coil line, snake bag, bag, snowflake line, plum kikumon etc. and various chromaticness thereof.
Ceramic colour streaks products of the present invention, the colorant that can add, as: manganese oxide, titanium oxide, ferric oxide, cobalt oxide, tricobalt tetroxide, chromium sesquioxide, cupric oxide etc.
The manufacturing process flow of ceramic colour streaks products of the present invention by the processing of feed proportioning, raw material, pugging separately, system line, burn till, operations such as grinding, glaze firing form, its key process technology is raw material processing, makes line and forming method thereof.Pug processing mainly is the pug of all kinds that will prepare, processing (coarse crushing) respectively, ball milling powdered (water for ball milling, dry grinding etc.), dehydration (filter mud, fiery pit drying make its water ratio reach 20-30%) respectively respectively, and then difference vacuum refining mud.Its system line forming method, can adopt following several:
A, the moulding of manual system line;
B, the moulding of machinery system line;
C, manual system line, the moulding of mud machinery system line;
D, the moulding of mud particle processing system line;
E, the moulding of color slurry system line.
Below in conjunction with accompanying drawing ceramic colour streaks products of the present invention and manufacture method thereof are further specified:
Accompanying drawing 1 is the process flow sheet of the manual system of ceramic colour streaks products line moulding.
The pug of all kinds that vacuum is practised cuts into sheet, and is stacked repeatedly, extruding repeatedly, thus form each color patterned pug.Again the decorative pattern pug is cut into sheet, mud bar decorative pattern structural arrangement according to cut surface goes out required pattern, place extrusion molding in the mould, the decorative pattern moulded pottery not yet put in a kiln to bake that present method forms is suitable for producing and is decorated with scenery with hills and waters line, volume heart line, the building decoration of curved grain, furniture decoration, industrial art product.
Accompanying drawing 2 is the process flow sheet of machinery system line moulding.
Will be through the pug of difference vacuum pugging, put into extruser (forcing machine mud cylinder diameter 250-500mm, the long 400-600mm of mud cylinder) respectively or simultaneously, the decorative pattern mud bar of extruding can directly be cut into the goods base substrate, and the product base substrate that this method forms generally presents graininess entire body decorative pattern.The decorative pattern mud bar that forcing machine is extruded, with steel wire cut into inch strips, bulk, select to arrange desired pattern according to the pattern structure of cut surface, place extrusion molding in the mould then, promptly become the blank of product.
Fig. 3 is manual system line, mud machinery system line moulding process schema.
The raw material of all kinds of formulated, be respectively charged in the water polo grinding machine, the ratio of water to material example is: 6: 4,5.5: 4.5,5: 5, the ball milling material fineness is between 250 mesh screen residue 0.1-6%, ball milling is gone out mud of all kinds seasoning respectively, with slush pump mud of all kinds can be injected respectively also and can inject by the priority time difference then, or injection has eyelet simultaneously, be equipped with in the mould of drainage layer, by controlling the flow of different chromaticness mud, flow velocity, pressure, the priority time difference, form decorative pattern mud, under 4-20 atmospheric pressure, mud moisture content is deviate from fast, forms the good decorative pattern moulded pottery not yet put in a kiln to bake of density in the mould.The decorative pattern moulded pottery not yet put in a kiln to bake can be directly used in the base substrate of product, and this base substrate can present the natural figure of moire shape, marble grain shape.Also the decorative pattern base substrate can be cut, be arranged as required figure according to pattern structure after, place compression moulding in the mould, promptly become the base substrate of product.This base substrate presents scenery with hills and waters line, curved grain etc.
Fig. 4 is pug particle processing system line moulding process schema.
The clay drying of all kinds that feed proportioning is processed is between the water ratio 6-15%; make the particle of all size with different sieve apertures; then the feed particles of different chromaticness is mixed and place compression moulding in the mould; particle moisture high be half Wet-pressing molding; particle moisture low be half-dried molded, the base substrate of this method moulding can present snowflake line, snake bag, bag, plum kikumon, spot line etc.
Fig. 5 is color slurry system line moulding process schema.
The mud of ball milling injects respectively then, injects or inject simultaneously and carry out the suction filtration moulding in the suction filtration mould by the priority time difference according to chromaticness seasoning respectively.It is that 18-25% promptly becomes the decorative pattern moulded pottery not yet put in a kiln to bake that suction filtration forms that the moisture content of the mud of all kinds that injects is evacuated to the moulded pottery not yet put in a kiln to bake water content, and this moulded pottery not yet put in a kiln to bake can be directly used in the base substrate of product, is the base substrate of product after also can becoming cutting, arrangement, compression moulding.The product base substrate that this method is made can present scenery with hills and waters line, moire, bag, marble grain etc.
Ceramic colour streaks products of the present invention and manufacture method thereof, available above-mentioned system line forming method, form the green compact of product of the present invention, green compact are after repaired biscuit, drying, biscuiting, grinding, the entire body natural figure that product is all had inside and outside presenting, base substrate after the biscuiting is behind grinding and polishing, make product surface present natural figure clearly, its product surface is smooth, bright and clean, biscuit after grinding is as pinhole occurring, available organic and inorganic filler, pug are filled and are improved product surface degree of compactness and decorative effect, and pug need burn till after filling once more.Biscuit after the grinding can directly become decorative product, executes transparent, can become the glaze product after glaze firing.
Ceramic colour streaks products of the present invention and manufacture method thereof, the various decorative pattern pugs that produce with aforesaid method, method with sculpture, model hand-pressing, plastic compression, roll forming is suitable for products such as manufacturing process artistic products, domestic ceramics, daily necessities, and extruding, half-dried pressure, filter are pressed, the manufacture method of suction filtration moulding is applicable to and produces building decorative product, furniture decoration product.
The advantage of ceramic colour streaks products:
Domestic and international at present architectural pottery product, domestic ceramics, daily necessities and workmanship thereof etc. of producing, general is basic raw material with the monochromatic raw material of preparing all, hybrid process, with method moulding such as half-dried pressure (architectural pottery), slip casting, roll extrusion, product appearance is generally used monochrome, and glaze color printing, glaze rheology lathe work are decorative effect.
Ceramic colour streaks products and manufacture method thereof, making architectural pottery, domestic ceramics, daily necessities and the workmanship thereof of producing is basic raw material with the plurality of raw materials chromaticness or the adding pigment of preparation generally, the raw material of different chromaticness is all with processing respectively, with several different methods moulding such as plastic compression, the half-dried pressure of extruding (architectural pottery), filter pressure, suction filtration, hand-pressing, roll extrusion, generally based on plastic compression, extrusion molding, plastic compression, extruding have formed product efficient height, moulding percentage of A-class goods height, the low advantage of power consumption.Product appearance with grind, wipe, polish and execute the lines that present the natural figure of raw material chromaticness of all kinds, natural chromaticness behind the transparent (through glaze firing) vivid, be rich in the intensive artistic decorative effect, be rising star's product in present ceramic product glaze lathe work, natural marble lathe work, the artificial marble colour streaks products.
The production cost of ceramic colour streaks products is low, product decoration be worth high, produce good in economic efficiencyly, be that the economic and technical norms of example are as follows to produce the ceramic colour streaks building decorative product:
Ceramic colour streaks brick glaze face brick
Production cost (every M
2) 8 yuan of (no glazes) 9 yuan
Every M
225 yuan 14 yuan of sale prices
Profit 68% 36%
Embodiment:
As the coloured clay of usefulness 30-70% and the ridge of 70-30%, the solvent raw material is (as quartz, various grog refractories, feldspar, wollastonite etc.) make the raw material of two or more natural chromaticness, pigment about adding 1-10% is (as manganese oxide, cupric oxide etc.) raw material, processing respectively, and carry out water for ball milling, the ball milling material fineness is generally between the 250 mesh screen residue 0.1-6%, then the mud of ball milling (is used mud press through dehydration respectively, dehydrations such as oven dry), the moisture content that makes pug of all kinds is between 18-35%, distinguish vacuum pugging again, the pug of practising respectively of all kinds is used respectively, successively, or the blended method is clamp-oned in the system line forcing machine, the decorative pattern pug of extruding is through the structure of cutting according to decorative pattern, be arranged as needed pattern, place extrusion molding in the plastic compression mould then, the moulded pottery not yet put in a kiln to bake of moulding is sent in the far-infrared dryer dry, the base substrate of drying, can go into calcining kiln and burn till (tunnel furnace, the kiln of falling the cigarette, rolling tunnel kiln all can), firing temperature can be according to the quality standard decision of product, generally between 1000-1200 ℃, biscuit through burning till can directly be used terrazzo, the cutting of cutting and grinding equipment such as marble, grind, polishing, promptly become no glazed ceramic lathe work building decorative product, as execute transparent after burn till and to become glazed ceramic lathe work building decorative product.No overglaze is applicable to decoration of exterior wall, has overglaze to be applicable to the internal wall brick decoration.
Claims (13)
1, ceramic colour streaks products and manufacture method thereof is characterized in that: be that Production of Ceramics raw material, pug, mud with one or more natural chromaticness of formulated or raw material, pug, the mud that adds colorant are produced building decorative product, domestic ceramic product, daily necessities, furniture decoration product, the industrial art product that has the entire body natural figure.
2, according to the described ceramic colour streaks products of claim 1, it is characterized in that, can be made into the decorative pattern lines of scenery with hills and waters line, volume heart line, moire, wave line, wood grain, coil line, bag, snowflake line, plum kikumon, curved grain, snake bag and various chromaticness thereof.
3,, it is characterized in that the colorant that is adopted is: manganese oxide, titanium oxide, ferric oxide, cobalt oxide, tricobalt tetroxide, chromium sesquioxide, cupric oxide etc. according to claim 1,2 described ceramic colour streaks products.
4, produce building decorative product, domestic ceramic product, daily necessities, furniture item and the industrial art product thereof that has the entire body natural figure with Production of Ceramics raw material, pug, the mud of one or more natural chromaticness of formulated or the raw material, pug, the mud that add colorant, be referred to as the manufacture method of ceramic colour streaks products, by the processing of feed proportioning, raw material, pugging separately, system line, burn till grinding, etc. form.The invention is characterized in: its system line moulding can be adopted accomplished in many ways, mainly contains:
A, the moulding of manual system line;
B, the moulding of machinery system line;
C, manual system line, the moulding of mud machinery system line;
D, the moulding of mud particle system line;
E, the moulding of color slurry system line.
5, make the line forming method according to the craft of the described ceramic colour streaks products of claim 4, it is characterized in that being cut into flaky pug of all kinds, stacked repeatedly by hand, extruding repeatedly, form the natural figure pug, again the pattern through cutting, select, be arranged in various natural figures, lines or colour band.
6, according to the described machinery system pattern shaping process of claim 4, it is characterized in that using various extruseres, the pug of extruding with natural figure, again through cutting, arrangement, mold pressing to reach needed pattern.
7, according to the manual system of the described mud of claim 4 line, mud machinery system pattern shaping process, it is characterized in that:
A, the mud of all kinds that is respectively charged into the water polo grinding machine, ratio of water to material are 6: 4,5.5: 4.5,5: 5;
The fineness of b, ball milling raw material is between the 250 mesh screen residue 0.1-6%;
The mud of all kinds that c, ball milling go out is stored respectively, injects respectively or injects or inject in the mould simultaneously by the priority time difference with slush pump;
Pressure in d, the filter mould can be between 4-20 normal atmosphere.
8, according to the described mud particle system pattern shaping process of claim 4, it is characterized in that: its particle is to be that the pug of all kinds of 6-15% is made with different sieve apertures with water ratio, and the particle of different chromaticness mixes puts into mould through half wet pressing or half-dried pressure and moulding.
9,, it is characterized in that the mud of all kinds that injects in the mould is 18-25% through its water content of suction filtration, and become the moulded pottery not yet put in a kiln to bake of various decorative patterns according to the described color slurry system pattern shaping process of claim 4.
10, according to the manufacture method of claim 4,5,6,7,8,9 described ceramic colour streaks products, it is characterized in that: with the green compact of aforesaid method institute moulding, biscuiting product with wipe, scrape, grind, remove the top layer dirt, make product base face present clearly natural figure or with organic and inorganic filler, pug filled articles surface pinhole, improve the product surface degree of compactness, pug is filled and need be burnt till once more.
11, according to the manufacture method of claim 4,5,6,7,8,9 described ceramic colour streaks products, it is characterized in that the various decorative pattern pugs made, with sculpture, model hand-pressing, plastic compression, roll extrusion, can produce daily necessities, domestic ceramics product, workmanship.
12, according to the manufacture method of claim 4,5,6,7,8,9 described ceramic colour streaks products, it is characterized in that: said various pug processing, decorative pattern manufacturing are all carried out with the method for vacuum operating.
13, according to the manufacture method of claim 4,5,6,7,8,9 described ceramic colour streaks products, it is characterized in that: the huge mural painting of said building, small-sized technology mural painting, various workmanship, an available plastic compression, extruding, roll forming, also can distinguish plastic compression, extruding, roll forming, tone, pattern structure, splicing line according to product after drying, biscuiting, grinding, the polishing become huge mural, small-sized technology mural painting, ground picture, reach various workmanships.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 88105233 CN1019293B (en) | 1988-03-22 | 1988-03-22 | Ceramic colour streaks products and manufacturing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 88105233 CN1019293B (en) | 1988-03-22 | 1988-03-22 | Ceramic colour streaks products and manufacturing method |
Publications (2)
Publication Number | Publication Date |
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CN88105233A true CN88105233A (en) | 1988-09-28 |
CN1019293B CN1019293B (en) | 1992-12-02 |
Family
ID=4833447
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CN 88105233 Expired CN1019293B (en) | 1988-03-22 | 1988-03-22 | Ceramic colour streaks products and manufacturing method |
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CN (1) | CN1019293B (en) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1052710C (en) * | 1997-11-19 | 2000-05-24 | 广东佛陶集团股份有限公司石湾建华陶瓷厂 | Sanitary ware product with colour blank and high temperature underglaze colour and its producing technology |
CN1091755C (en) * | 1995-09-29 | 2002-10-02 | 杨德宁 | Stereo ceramic granite and marble |
WO2003022777A1 (en) * | 2001-09-10 | 2003-03-20 | Dening Yang | Slurry-casting products with three-dimensional colour patterned with well-proportioned granule and colours in the mass |
CN103072183A (en) * | 2013-01-23 | 2013-05-01 | 福建省德化县振泰陶瓷有限公司 | Technology for forming ceramic pattern |
CN104619933A (en) * | 2012-07-11 | 2015-05-13 | 科森蒂诺研究与开发有限公司 | Method for the production of solid surfaces for construction |
CN104859363A (en) * | 2015-04-21 | 2015-08-26 | 许瑞峰 | Solid porcelain plastic and preparation technology thereof |
CN104944906A (en) * | 2014-10-31 | 2015-09-30 | 雷绍宋 | Colored porcelain and preparation method thereof |
CN105314985A (en) * | 2014-07-28 | 2016-02-10 | 许秋婷 | Color ceramic weaving product production process |
CN106242499A (en) * | 2016-07-05 | 2016-12-21 | 吴勇龙 | A kind of production technology twisting tire porcelain |
CN109435560A (en) * | 2018-09-18 | 2019-03-08 | 陈志雄 | A kind of ceramic multilayer grouting process and ceramic |
CN116444278A (en) * | 2023-03-20 | 2023-07-18 | 黄穗卿 | Cloud-like texture obtained by mixing slurry with silicon-free high-temperature refractory sealant and quartz and sintering at high temperature |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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AU1257800A (en) * | 1998-11-20 | 2000-06-13 | Dening Yang | Slip casting ceramic article of porcelainous body which consists different colour particles, and manufacture method for the same |
-
1988
- 1988-03-22 CN CN 88105233 patent/CN1019293B/en not_active Expired
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1091755C (en) * | 1995-09-29 | 2002-10-02 | 杨德宁 | Stereo ceramic granite and marble |
CN1052710C (en) * | 1997-11-19 | 2000-05-24 | 广东佛陶集团股份有限公司石湾建华陶瓷厂 | Sanitary ware product with colour blank and high temperature underglaze colour and its producing technology |
WO2003022777A1 (en) * | 2001-09-10 | 2003-03-20 | Dening Yang | Slurry-casting products with three-dimensional colour patterned with well-proportioned granule and colours in the mass |
CN104619933A (en) * | 2012-07-11 | 2015-05-13 | 科森蒂诺研究与开发有限公司 | Method for the production of solid surfaces for construction |
CN103072183A (en) * | 2013-01-23 | 2013-05-01 | 福建省德化县振泰陶瓷有限公司 | Technology for forming ceramic pattern |
CN103072183B (en) * | 2013-01-23 | 2015-04-08 | 福建省德化县振泰陶瓷有限公司 | Technology for forming ceramic pattern |
CN105314985A (en) * | 2014-07-28 | 2016-02-10 | 许秋婷 | Color ceramic weaving product production process |
CN104944906A (en) * | 2014-10-31 | 2015-09-30 | 雷绍宋 | Colored porcelain and preparation method thereof |
CN104859363A (en) * | 2015-04-21 | 2015-08-26 | 许瑞峰 | Solid porcelain plastic and preparation technology thereof |
CN104859363B (en) * | 2015-04-21 | 2018-01-26 | 许瑞峰 | The preparation technology of solid porcelain carving |
CN106242499A (en) * | 2016-07-05 | 2016-12-21 | 吴勇龙 | A kind of production technology twisting tire porcelain |
CN109435560A (en) * | 2018-09-18 | 2019-03-08 | 陈志雄 | A kind of ceramic multilayer grouting process and ceramic |
CN116444278A (en) * | 2023-03-20 | 2023-07-18 | 黄穗卿 | Cloud-like texture obtained by mixing slurry with silicon-free high-temperature refractory sealant and quartz and sintering at high temperature |
Also Published As
Publication number | Publication date |
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CN1019293B (en) | 1992-12-02 |
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